Ultra-High-Performance Concrete

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Ultra-High-PerformanceConcrete

Parviz Soroushian

Email: parvizsoroushian@engineer.com

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Concrete:

TheMostWidelyUsedConstructionMaterial

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Dams Canals Pipes Offshore Platforms Bridges Buildings Nuclear Power Plants Highway & Airfield Pavements Hazardous Waste Containment Tunnels Protective Structures/Shelters Water Tanks

Ultra-High-PerformanceConcrete:KeyAttributes

• Distinctly high compressive strength (>20 ksi, 140 MPa), tensile strength (>2.6 ksi, 18 MPa), ductility, toughness, blast and fire resistance, impermeability and durability.

• Some key features include high packing density of particulate matter, very low water/cementitious ratio, and effective use of discrete fibers.

3 Compressive Stress-Strain Behavior

Ultra-High-PeformanceConcreteVs. Normal-andHigh-StrengthConcrete

Typical Performance Characteristics of Normal-Strength Concrete (NSC), HighStrength Concrete (HSC), and Ultra-High-Performance Concrete (UHPC)

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StructuralEfficiencyBenefits

(quantifiedforexistingUHPCs)

Conventional Design

UHPC Design

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DurabilityBenefits

(quantifiedforexistingUHPCs)

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ApplicationsBeyondConcrete-BasedInfrastructure (benefitsquantifiedfor

existingUHPCs)

Structural Frame: Steel Replacement

Abrasion-Resistant, Low-Cost Dies for Production of Metal & Polymer Parts

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ExistingUHPCMixDesigns

• High Packing Density

• Removal of coarse aggregate

• Use of specially graded fine aggregates

• Optional use of relatively inert powder

• Use of fine pozzolans (silica fume)

• Low Water/Binder Ratio

• Use of Advanced Superplasticizers

• Effective Use of Fibers

• High-Temperature Curing

Typical Mix Designs of Normal-Strength Concrete (NSC), High-Strength Concrete (HSC), and Ultra-HighPerformance Concrete (UHPC)

8 NSC HSC UHPC Max. Aggregate Size, mm 25 15 0.5 Aggregate/Binder Ratio 5.5 3.5 0.5 Water/Binder Ratio 0.55 0.35 0.15 Packing Density 0.65 0.7 0.8 Fiber Volume Fraction, % 0 0 2

DrawbacksofExistingUHPCs

• Excess Cementitious Contents

• High Heat of Hydration

• Large (Autogenous) Shrinkage (correlated with temperature rise)

• Restrained (thermal/autogenous)

Shrinkage Cracking

• Large Creep Deformations

• Need for Thermal Curing

• Specialty Aggregates

• Excess Mixing Time/Effort

• Cost

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Temperature Gradient
Large, Temp.-Dependent Autogenous shrinkage Restrained Shrinkage Cracking

FutureNeeds&Benefits

• Future Needs: Develop mix design and production methods for reliable and costeffective construction of UHPC infrastructure systems using commonly available materials and equipment.

• Key Benefit: Enable effective use of UHPC towards enhancement of the safety, structural efficiency, durability, sustainability, and initial and life-cycle economy of concrete-based infrastructure systems.

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