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WHY ON-SITE MACHINING?
BENEFITS OF CHOOSING ON-SITE MACHINING Heavy equipment maintenance is periodically necessary to ensure the availability, reliability and to maintain the overall performance of the plant. Our portable machines are designed and manufactured in order to carry out the maintenance at the site of industrial plants thus save you costs of mobilization, expensive shipping rates, potential damage during shipment, valuable lay down space, plant crane and rigging requirements. In addition it's going to minimize the downtime costs through eliminating unplanned or emergency shutdowns and losses from the dreadful reduction of product's quality. Efficiency and precision are the hallmarks of any on-site machining operation such as flange facing ,turning, milling, reaming, drilling, threading, tapping and grinding that our machines will ensure. Customized solutions Our experience allows us to offer our customers innovative, high quality, cost effective tailored solutions. we can adapt our machines to practically every situation on site. Our research and development department is also available to design and customize the machine for your special application. In addition to the availability of our machinists team to assist and support the client during the machining process.
Industrial applications: - Steel mill - Food industry - Pressure Vessel Production - Paper mill - Chemistry and Petrochemistry - Power plant - Pharmaceuticals - Foundries - Oil & Gas - Refineries - Hot stamping - Cold molding - Shipbuilding Industry - Transport Industry
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PaginaEureka 2 di 35 Brochure V2020.1
TIRE GRINDING MACHINES
SM200
SM400
SM1200
Dryer tire grinding machine
Kiln tire grinding machine
Kiln tire grinding machine
Portable grinding machine for onsite dryer tire repair. Designed and made for light applications typically found at chemical and sugar plants.
Portable belt grinding machine for onsite kiln tire repair. Designed and made for heavy duty applications at cement mills, chemical plants, steel mills, sugar plants and mining industry.
Portable belt grinding machine for onsite kiln tire repair. Designed and made for very heavy duty applications at cement mills, steel mills and mining industry.
✓ Heavy duty ball type linear guideways ✓ In-built system for circularity restoration of Kiln tyres ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
✓ Heavy load ball type linear guideways ✓ In-built system for circularity restoration of Kiln tyres ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
Pagina 3 di 35 Eureka Brochure V2020.1
✓ Heavy load ball type linear guideways ✓ In-built system for circularity restoration of Kiln tyres ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
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ROLLER GRINDING MACHINES
SMF300
SMF800
SMF1000
Dryer roller grinding machine
Kiln roller grinding machine
Kiln roller grinding machine
Portable belt grinding machine for onsite dryer roller repair. Designed and made for light applications at chemical and sugar plants.
Portable belt grinding machine for onsite kiln roller repair. Designed and made for heavy duty applications at cement mills, chemical plants, steel mills, sugar plants and mining industry.
Portable belt grinding machine for onsite kiln roller repair. Designed and made for very heavy duty applications at cement mills, steel mills and mining industry.
✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
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✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
PaginaEureka 4 di 35 Brochure V2020.1
✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
SHATF TURNING MACHINES
TA100-200
TA200-400
TA400-500
Shaft turning machine
Shaft turning machine
Shaft turning machine
Modular portable lathe designed and manufactured to restore on site damaged shaft sections. Made light and resistant aluminium alloy. The linear guide is independent and adjustable for quick and easy alignment. The double belt drive is reliable, steady and safe.
Modular portable lathe designed To restore on site damaged shaft sections. Split flanges allow to install and use the machine also on intermediate sections of shafts and not only at the end. The linear guide is independent and adjustable for quick and easy alignment.
Modular portable lathe designed to restore on site damaged shaft sections. Split flanges allow to install and use the machine also on intermediate sections of shafts and not only at the end. The linear guide is independent and adjustable for quick and easy alignment.
✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
Made of aluminium alloy Adjustable linear guide V-belt drive system Lightweight and sturdy
Made of aluminium alloy Split head flanges Adjustable linear guide V-belt drive system Lightweight and sturdy
Made of aluminium alloy Split head flanges Adjustable linear guide V-belt drive system Lightweight and sturdy
CUSTOM MADE MACHINES
Thanks to the extensive knowledge gained through years of servicing industry, we are able to design and manufacture custom-made equipment for specialized applications. Starting from the drawings analysis, though on-site inspection, our technical department develops the customized portable machine, supporting the customer during every step of job.
BA5000 Line boring machine
FC1400
F-CNC
Hydraulically driven, large line boring machine with stationary central spindle. Working range from ID 800mm to ID 2000 mm, working stroke 1000mm, length 5000mm. Designed for super heavy duty applications in the shipbuilding industry.
Circular milling machine
CNC milling machine
Circular mill dedicated to groove inside a vertical reactor of petrochemical plant.
A versatile and powerful portable CNC milling, drilling and boring machine for on site applications. Ideal for removing broken bolts and creating new threads on turbines and compressor cases.
✓ hydraulic cross feed control system ✓ Large spindle diameter (220mm) ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
✓ Heavy load ball type straight-curved guide ✓ Hydraulic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity ✓ Hydraulic milling head
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✓ ✓ ✓ ✓ ✓
Heavy duty roller guide Ball screw ISO50 DIN 2080 spindle CNC radial boring and facing head Heavy duty welded carbon steel structure ✓ Excellent rigidity
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MILLING MACHINES
FL1000
FL3500
FL6000
Milling machine up to 1000mm
Milling machine up tu 3500mm
Milling machine ut to 6000mm
Versatile, precise and powerful 2 axis portable milling machine for on site applications. Designed and manufactured for on site machining of small pumps, compressors, electric motors bases and surfaces requiring flatness restoration.
Versatile, precise and powerful 2 axis portable milling machine for on site applications. Designed and built for on site machining of pumps, compressors, electric motors bases and surfaces on which flatness requiring flatness restoration.
Versatile, precise and powerful 3 axis portable milling machine for on site applications. Designed and built for on site machining of large pumps, compressors, electric motors bases and surfaces on which requiring flatness restoration.
✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
Heavy duty oller type linear guideways Large diameter ball screw ISO40 DIN 2080 spindle Heavy duty welded carbon steel structure ✓ Excellent rigidity
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TF40
BT1
GS1
Milling Head
Fly cutter tool
Safety and air treatment box
Milling head, with hydraulic or pneumatic motor, to be applied on portable equipment to carry out on-site milling and drilling jobs.
A Fly Cutter is any single point cutter for use on milling machines. The most common fly cutters are used as surfacing tools. Fly Cutters are very commonly used on portable machines.
The GS1 box is a safety device designed to protect equipment and personnel against damages and injury. Placed on the air feed of your portable pneumatic machine the GS1 Box provides numerous important safety features.
ACCESSORIES
Heavy duty roller guide Large diameter ball screw DIN 69893 HSK-F63 spindle Cast iron structure Pneumatic or hydraulic motors
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Turcite slide coating linear guideways Pneumatic or hydraulic motor Excellent rigidity DIN 69893 HSK-F63 spindle
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✓ Cheap and flexible ✓ Body and bars coated with clear zinc for corrosion resistance ✓ Body and bars are cryogenically treated for stability ✓ ISO40 DIN 2080 or DIN 69893 HSK-F63 spindle
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Heavy load roller type linear guideways Large diameter pre-stress ball screw ISO50 DIN 2080 spindle Heavy duty welded carbon steel structure ✓ Excellent rigidity
✓ ✓ ✓ ✓ ✓ ✓
Emergency stop button Lubricant unit Filter units Downstream automatic air bleed NPS 0,75 inch Stainless steel frame
O.D. MOUNTING FLANGE FACING MACHINES
SFE1800
SFE2000
Flange facing machine
Flange facing machine
Flange facing machine
Precise and powerful externally mounted flange facing machine for on site applications. Designed and built for heat exchanger channel flanges with integral tube bundle.
Precise and powerful externally mounted flange facing machine for on site applications. Designed and built for heat exchanger channel flanges with integral tube bundle.
Precise and powerful externally mounted flange facing machine for on site applications. Designed and built for heat exchanger channel flanges with integral tube bundle.
✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
✓ Heavy load ball type linear guideways ✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
SF6000
SFO500
Orbital machine
Oval manway grinding machine
Precise and powerful orbital machine for on site applications. Designed and manufactured for on site turning and milling large flanges in steel mills, hydroelectric power plants and shipbuilding industry.
Designed specifically to restore oval manway gasket sealing surface on steam drums, the SFO500 grinding machine restores the gasket seat working from outside of vessel.
ORBITAL MACHINES
SFE1600
✓ High precision crossed roller bearing ✓ Twin hydraulic drive ✓ Orbital speed range permitting both turning and milling ✓ Robust welded carbon steel structure ✓ Excellent rigidity
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✓ Pneumatic cross feed control system ✓ Heavy duty welded carbon steel structure ✓ Excellent rigidity
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Eureka is a VED S.r.l. brand www.eureka-machines.com portable@onsite-machines.com
Via Blanco, 2 - 96010 Priolo (SR) Via M. L. King, 58 - 31032 Casale sul Sile (TV) Italy
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