Iveco Daily Shop Manual

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DAILY

MECHANICAL

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”Thisdocumentprovidesdata,characteristics,instructionsand methodologytoperformrepairinterventionsonthevehicle anditscomponents.

Anyhow,thisdocumentisaddressedtoqualifiedand specialisedpersonnel.Ivecocommercialandassistance networkpersonnelaswellasallIvecoauthorisedpointsof assistancearespecificallyqualifiedandequippedtoperform therepairinterventionsthatareindicatedinthisdocument.

Beforeperforminganyintervention,checktohaveavailable thedocumentrelatingtothevehiclemodelonwhichthe interventionisbeingperformedandalsomakesurethatall accidentpreventiondevices,suchas,asaroughguide,goggles, helmet,gloves,shoes,aswellasworktooling,liftingand transporttooling,etc.,areavailableandefficient,andfurther makesurethatthevehicleisputsuchawaythatan interventioncanbemadeinsafetyconditions.

Makinginterventionsstrictlyobservingtheindicationsgiven here,aswellasusingspecifictoolingindicated,assuresa correctrepairintervention,executiontimingobservanceand operators’safety.

Eachrepairinterventionmust befinalisedtotherecoveryof functionality,efficiencyandsafetyconditionsthatareprovided byIveco.

Eachintervention,onthevehicle,thatisfinalisedtoa modification,alterationorelse,whichisnotauthorisedby Iveco,involvestheexclusionofanyresponsibilityforIveco, and,inparticular,wherethevehicleiscoveredbyaguarantee, eachsuchinterventioninvolvesanimmediatelapseofthe guarantee.

ResponsibilityforIvecoinrepairinterventionexecutionis excluded.

Ivecoisavailabletoprovideallclarificationsnecessarytomake interventions,aswellastoprovideindicationsincasesand situationsnotincludedinthisdocument.

Dataandinformationcontainedinthisdocumentcouldresult nottobeupdatedowingtomodificationsmadebyIvecoat anymomentfortechnicalorcommercialreasons,orbecause oftheneedtoadaptthevehicletolawrequirementsin differentcountries.

Inthecaseofadifferencebetweenwhatcontainedhereand whatactuallyfoundonthevehicle,pleasecontactIveco networkbeforemakinganyintervention.”

Thedatacontainedinthispublicationmightfailtoreflectthe latestchangeswhichtheManufacturermayintroduceatany time,fortechnicalorsalespurposes,ortomeetthe requirementsoflocallegislation.

Copy,evenpartial,oftextanddrawingsisforbidden.

PublicationEditedby: IVECOS.p.A. CustomerService LungoSturaLazio,15 10156Torino(TO)-Italy

Print 603.93.281 -1st Ed.2004

Producedby:

B.U.TECHNICALPUBLISHING IvecoTechnicalPublications LungoSturaLazio,15 10156Torino(TO)-Italy

PRELIMINARY REMARKS

ManualsforrepairsaresplitintoSections,eachoneofwhichismarkedbyanumeral;thecontentsofthesesectionsareindicated inthegeneraltableofcontents.

EachsectionisgenerallydedicatedtoamainUnit(e.g.:engine,gearbox,electricsystem,etc.).

Sectionswithmechanicalcontentsincludetechnicaldata,tighteningtorquecollections,toollists,connections—disconnectionsof unitsto/fromthevehicle,overhaulsatthebenchandrelatingtroubleshooting.

Ontheelectric/electronicsystemsectiontherearethedescriptionsoftheelectricnetworkandvehicleelectronicsystems,electric schemes,componentselectriccharacteristics,componentscodesandtroubleshootingrelatingtothecentralunitsspecificofthe electricsystem.

Themanualusespropersymbolsinitsdescriptions;thepurposeofthesesymbolsistoclassifycontainedinformation.Inparticular, therehavebeendefinedasetofsymbolstoclassifywarningsandasetforassistanceoperations.

SYMBOLS-WARNINGS

Dangerforpersons

Missingorincompleteobservanceoftheseprescriptionscancauseseriousdangerforpersons’safety.

Dangerofseriousdamageforthevehicle

Partialorcompletenonobservanceoftheseprescriptionscancauseseriousdamagestothevehicleandsometimes guaranteelapsetoo.

! NOTE

Generaldanger

Itincludesthedangersofabovedescribedsignals.

Environmentprotection

Itindicatescorrectbehaviourinorderthatvehicleuseisenvironmentallyfriendlyasmuchaspossible.

SYMBOLS-ASSISTANCEOPERATIONS

Removal Disconnection Intake

Refitting Connection Exhaust Removal Disassembly Operation Fittinginplace Assembly ρ Compressionratio

Tightentotorque Tolerance Weightdifference α

Tightentotorque+anglevalue Rollingtorque

Pressorcaulk Rotation

Regulation Adjustment Angle Angularvalue

Visualinspection Fittingpositioncheck Preload Measurement Valuetofind Check Numberofrevolutions

Equipment Temperature Surfaceformachining Machinefinish bar Pressure Interference Strainedassembly

Thickness Clearance

Lubrication Damp Grease

Oversized Higherthan…. Maximum,peak

Undersized Lessthan Minimum

Selection Classes

Oversizing Sealant Adhesive Temperature<0 °C Cold Winter

Airbleeding Temperature>0 °C Hot Summer

Replacement Originalspareparts

PRODUCTCODE

Eachtitleorsubtitleconcerningoperationsbeingperformedisprecededbyasix-figurenumbernamedPRODUCTCODE. Thisnumberrepresentsthe PRODUCTCODE referredtobytherepairoperationcontainedinbothREPAIRTIMESand TROUBLECODEdocument. Asaquickreferencethereareshownbelowtheguidelinestoreadthiscode(seeRepairTiming,too).

ProductCode:

PRODUCTUNITSUB-ASSEMBLY

ThefirstandsecondfiguresidentifythePRODUCTwithinmotorvehicle.

Example:

Product50=Vehiclechassis; Product52=Axles; Product53=Transmission; Product76=Electricssystem.

PRODUCTUNITSUB-ASSEMBLY COMPONENT

PRODUCTUNITSUB-ASSEMBLY COMPONENT

UnitCode: ThethirdandfourthfiguresidentifytheUNITwithinthePRODUCT.

Example:

Product50=Vehiclechassis; Unit01=Chassis; Unit02=Bumpers; Unit03=Alternator.

Sub-assemblyCode:

PRODUCTUNITSUB-ASSEMBLY COMPONENT

PRODUCTUNITSUB-ASSEMBLY COMPONENT

PRODUCTUNITSUB-ASSEMBLY COMPONENT

ThefifthandsixthfiguresexactlyidentifytheSUB-ASSEMBLYandComponentofaUnitwithinaPRODUCT.

Example:

Product50=Vehiclechassis; Unit01=Chassis; Sub-assembly40=Chassiscrossmembers; Sub-assembly13=Rotor.

GENERALWARNINGS

Warningsshowncannotberepresentativeofalldangersituationspossiblyoccurring.Therefore,itissuggestedtocontact immediatesuperiorswhereadangersituationoccurswhichisnotdescribed.

Usebothspecificandgeneral-purposetoolingsaccordingtotheprescriptionscontainedinrespectiveuseand maintenancehandbooks.Checkusestateandsuitabilityoftoolsnotsubjectedtoregularcheck.

Themanualhandlingofloadsmustbeassessedinadvancebecauseitalsodepends,besidesweight,onitssizeandon thepath.

Handlingbymechanicalmeansmustbewithhoistersproperasforweightaswellasforshapeandvolume.Hoisters, ropesandhooksusedmustcontainclearindicationsonmaximumcarryingcapacityacceptable.Theuseofsaidmeans iscompulsorilypermittedtoauthorisedpersonnelonly. Staydulyclearoftheload,and,anyhow,neverunderit.

Indisassemblingoperations,alwaysobserveprovidedprescriptions;preventmechanicalpartsbeingtakenoutfrom accidentallystrikingworkshoppersonnel.

Workshopjobsperformedinpairsmustalwaysbeperformedinmaximumsafety;avoidoperationswhichcouldbe dangerousfortheco-operatorbecauseoflackofvisibilityorofhis/hernotcorrectposition.

Keeppersonnelnotauthorisedtooperationsclearofworkingarea.

Learnoperationandsafetyknowledgenecessaryrelatingtothevehiclepriortoeachinterventiononit.Scrupulously observeallsafetywarningsonthevehicle.Applysuitablesignalsforthevehiclesbeingrepaired.Oncetherepair interventionhasbeencompleted,beforestartingupthevehicle,performallchecksindicatedonparagraph“Controls careofuser”ofUseandMaintenancehandbook.

Inlackofvisibilityinoperatingfromthevehicle,chargeapersononthegroundwithassistance.Donotleaveunmanned avehicleinmotionduringrepairinterventions.

Keepthevehiclestationarybyproperchocks.

Inthecaseofaninterventiononavehicleliftedfromtheground,checkthevehicletobequitesteadyonspecialsupport standsand,inthecaseofliftingbymeansofalift,checkmanual/automaticsafetiestobeactivated.

Whenitisnecessarytoperformaninterventiononmethane-fedvehicles,observetheindicationscontainedinsidethe document,aswellasallspecificsafetyregulationsprovided.

Onlyremoveradiatorcapwhentheengineiscoldbycautiouslyunscrewingitinordertoletsystemresidualpressure out.

Inflammablefuelandallinflammablefluidsandliquidsmustbehandledwithcare,accordingtowhatcontainedonharmful materials12-pointcards.Refuellingmustbeperformedoutdoorswiththeengineoff,avoidinglitcigarettes,freeflames orsparksinordertopreventsuddenfires/bursts.Adequatelystoreinflammable,corrosiveandpollutingfluidsandliquids accordingtowhatprovidedbyregulationsinforce.Compulsorilyavoidtousefoodcontainerstostoreharmfulliquids. Avoidtodrillorborepressurisedcontainers,andthrowclothsimpregnatedwithinflammablesubstancesintosuitable containers.

Wornout,damagedorconsumablepartsmustbereplacedbyIvecooriginalspares.

Duringworkshopactivity,alwayskeeptheworkplaceclean;timelyclearorcleanfloorsfromaccidentalliquidoroilspots. Electricsocketsandelectricequipmentnecessarytoperformrepairinterventionsmustmeetsafetyrules.

Foreveryinterventiononvehiclehydraulic,pneumatic,conditioningandAIR-BAGsystems,scrupulouslyobserve indicationsspecifiedinrelatingmanualsections.

GENERAL WARNINGS

Puton,whererequiredbytheintervention,garmentsandprotectionsprovidedinaccidentpreventionrules;contact withmovingpartscancauseseriousinjuries.Usesuitable,preferablytight-fittedgarments,andavoidtousejewels, scarves,etc.

Donotleavetheengineinmotionatworkshoplocationsnotprovidedwithapipetoscavengeexhaustgasoutside.

Avoidtobreathefumescomingfromheatingorfrompaintweldingbecausetheycancausedamagestohealth;operate outdoorsorinsuitablyventilatedareas.Puton properinspiratorifpaintpowderispresent.

Avoidcontactwithhotwaterorsteamcomingfromtheengine,radiatorandpipingsbecausetheycouldcauseserious burns.Avoiddirectcontactwithliquidsandfluidspresentinvehiclesystems;whereanaccidentalcontacthasoccurred, referto12-pointcardsforprovisionstomake.

Cleanunitsorassembliesdetachedfromthevehicleandcarefullychecktheirintegritybeforeoverhaul.Tidyupdetached ordisassembledpartswiththeirsecuringelements(screws,nuts,etc.)intospecialcontainers.

Checkfortheintegrityofthepartswhichpreventscrewsfrombeingunscrewed:brokenwashers,dowels,clips,etc. Self-lockingnutswithaninsertmadeofnylonmustalwaysbereplaced.

Avoidcontactofrubberpartswithdieseloil, petrolorothernotcompatiblesubstances.

Beforewashingunderpressuremechanicalparts,protectelectricconnectors,andcentralunits,ifpresent.

Tighteningscrewsandnutsmustalwaysbeaccordingtoprescriptions;IVECOcommercialandassistancenetworkis availabletogiveallclarificationsnecessarytoperformrepairinterventionsnotprovidedinthisdocument.

Beforewelding:

- Disconnectallelectroniccentralunits,takepowercableoffbatterypositiveterminal(connectittochassisbonding) anddetachconnectors.

- Removepaintbyusingpropersolventsorpaintremoversandcleanrelevantsurficeswithsoapandwater.

- Awaitabout15minutesbeforewelding.

- Equipwithsuitablefireresistantprotectionstoprotect hosesorothercomponentswherefluidsorothermaterials flowwhichmaycatchfireeasilyonwelding.

Shouldthevehiclebesubjectedtotemperaturesexceeding80°C(dryerovens),disassembledriveelectroniccentral units.

Thedisposalofallliquidsandfluidsmustbeperformedwithfullobservanceofspecificrulesinforce.

GENERAL WARNINGSONTHEELECTRICSYSTEM

Ifaninterventionhastobemadeontheelectric/electronicsystem,disconnectbatteriesfromthesystem;inthiscase, alwaysdisconnect,asafirstone,thechassisbondingcablefrombatteriesnegativeterminal.

Beforeconnectingthebatteriestothesystem, makesurethatthesystemiswellisolated.

Disconnecttheexternalrechargingapparatusfromthepublicutilitynetworkbeforetakingapparatuspinsoffbattery terminals.

Donotcausesparkstobegeneratedincheckingifthecircuitisenergised.

Donotuseatestlampincheckingcircuitcontinuity,butonlyusepropercontrolapparatuses.

Makesurethattheelectronicdeviceswiringharnesses(length,leadtype,location,strapping,connectiontoscreening braiding,bonding,etc.)complywithIVECOsystemandarecarefullyrecoveredafterrepairormaintenance interventions.

Measurementsindriveelectroniccentralunits,pluggedconnectionsandelectricconnectionstocomponentscanonly bemadeonpropertestinglineswithspecialplugsandplugbushes.Neveruseimpropermeanslikewires,screwdrivers, clipsandthelikeinordertoavoidthedangerofcausingashortcircuit,aswellasofdamagingpluggedconnections,which wouldlatercausecontactproblems.

NOTE

Tostartuptheengine,donotusefastchargers.Startupmustonlybeperformedwitheitherseparatebatteriesorspecial truck.

Awrongpolarisationofsupplyvoltageindriveelectroniccentralunits(forinstance,awrongpolarisationofbatteries) cancausethemtobedestroyed.

Disconnectthebatteriesfromthesystemduringtheirrechargingwithanexternalapparatus.

Onconnecting,onlyscrewupconnector(temperaturesensors,pressuresensorsetc.)nutsatprescribedtightening torque.

Beforedisconnectingthejunctionconnectorfrom anelectroniccentralunit,isolatethesystem.

Donotdirectlysupplyelectroniccentralunits servocomponentsatnominalvehiclevoltage.

Cablesmustbearrangedsuchastoresulttobeparalleltoreferenceplane,i.e.ascloseaspossibletochassis/body structure.

Oncetheinterventionontheelectricsystemhasbeencompleted,recoverconnectorsandwiringharnessesaccording tooriginalarrangement.

Keymemorisationproceduresareinfluencedbyelectromagneticjamming(mobilephones,etc.).Therefore,duringkey memorisation:

1Payattentionthatjammingsourcesarenotpresentinthecabornearthekeys.

2.Keysnotinseredinthepanelmustbeatleast1meteraway.

Connectorspresentmustbeseenfromcableside.Connectorsviewscontainedinthemanualarerepresentativeofcable side.

Bondingandscreening

Negativeleadsconnectedtoasystembondedpointmustbebothasshortandpossibleand“star“-connectedtoeachother,trying thentohavetheircenteringtidilyandproperlymade(Figure1,re.M).

Further,followingwarningsaretobecompulsorilyobservedforelectroniccomponents:

-Electroniccentralunitsmustbeconnectedtosystembondingwhentheyareprovidedwithametallicshell.

-Electroniccentralunitsnegativecablesmustbeconnectedbothtoasystembondingpointsuchasthedashboardopening bonding(avoiding“serial“or“chain“connections),andtobatterynegativeterminal.

-Analogbonding(sensors),althoughnotconnectedtobatterynegativesystem/terminalbonding,musthaveoptimalisolation. Consequently,particularlyconsideredmustbeparasiticresistancesinlugs:oxidising,clinchingdefects,etc.

-Screenedcircuitsbraidingmustonlyelectricallycontactthe endtowardsthecentralunitenteredbythesignal(Figure2).

-Ifjunctionconnectorsarepresent,unscreenedsection d,nearthem,mustbeasshortaspossible(Figure2).

-Cablesmustbearrangedsuchastoresulttobeparalleltoreferenceplane,i.e.ascloseaspossibletochassis/bodystructure.

OPTIONALELECTRICALANDMECHANICALPARTSINSTALLATIONS

Accessoriesmounting,additionsandmodificationsonthevehiclearetobeperformedcomplyingwithIVECOmounting instructions(specificdocument“Instructionsfortransformationandpreparation”isavailableatAssistanceNetworkworkshops).

Itisremindedthat,especiallyabouttheelectricsystem,severalelectricsocketsareprovidedforasseries(oroptional)socketsin ordertosimplifyandnormalisetheelectricalinterventionthatiscareofpreparationpersonnel. Foranyexceptiontomountinginstructions,IVECO’sauthorisationisnecessary. Lackofobservanceofabovedescribedprescriptionsinvolvesguaranteelapse.

Itisabsolutelyforbiddentomakemodificationsorconnections toelectriccentralunitswiringharnesses;inparticular, thedatainterconnectionlinebetweencentralunits(CANline)istobeconsideredinviolable.

Power

1kW=1.36metricHP

1kW=1.34HP

1metricHP=0.736kW

1metricHP=0.986HP 1HP=0.746kW

1Hp=1.014metricHP

Torque

1Nm=0.1019kgm 1kgm=9.81Nm

Revolutionspertimeunit

1rad/s=1rpmx0.1046 1rpm=1rad/sx9.5602

Pressure

1bar=1.02kg/cm2

1kg/cm2 =0.981bar 1bar=105 Pa

(Nmandbarunitsareconvertedaccordingto10:1and1:1forthesakeofsimplicity)

1kgm=10Nm 1kg/cm2 =1bar

Temperature

0° C=32° F 1° C=(1x1.8+32) ° F

Print603.93.281—1st edition Base-May2004

UPDATEDATA

Section Description Page Revisiondate

1 General 4÷6,8,9,12÷15,19

ReviFebruary2005 2 Engine 1,107,151,288÷290,294÷296,299,305,308, 308/1÷308/4,310÷317,321÷323,336,443, 488/1÷488/60,489÷492,492/1÷492/20,494,495,498, 499,499/1,499/2,512÷515,525,526,531,543,557,564, 604÷610

ReviFebruary2005 3 Clutch 1,8,8/1,8/2,24÷28

ReviFebruary2005 4 Transmission 1,7,9÷42,122/1÷122/32 ReviFebruary2005 5 Propellershafts 5÷8 ReviFebruary2005 6 Rearaxles 1,9,12÷14,14/1÷14/2,22÷28,30,35,48,51,56,59, 91÷118 ReviFebruary2005 7 Axle 55 ReviFebruary2005 8 Suspensions 86,96 ReviFebruary2005 10 Steeringgear 24 ReviFebruary2005 11 Hydro-pneumaticsystembrakes 1,2,2/1,2/2,24,25,25/1,25/2,28,29,29/1,29/2,30,31, 43÷45,47,48,48/1,48/2,51,51/1÷51/30,52,63÷68

ReviFebruary2005 12 Bodywork-ChassisframeCabair-conditioning 1,11,27 ReviFebruary2005 13 ScheduledMaintenance 5,7,11 ReviFebruary2005 14 Electric/electronicsystem 2÷6,37/1÷37/4,132/1÷132/36,177/1,177/2,293,294, 405÷ 407 ReviFebruary2005

IDENTIFICATIONDATA

Platelegend

a)Type-approvalnumbermarking, manufacturer’scodeandgeneralvehicledata.

b)Totaltractorweight.

c)Totalweightoftractor+trailer(ifapplicable).

d)Permissibleweightlimitonfrontaxle.

e)Permissibleweightlimitonmiddleaxle(ifapplicable).

f)Permissibleweightlimitonrearaxle.

g)Permissibleweightlimiton4th axle(ifapplicable).

h)Specificidentificationoftype.

i)Wheelbaseinmm.

l)Enginetype.

m)Enginepower.

n)No.ofaxles.

o)Placeofmanufacture.

Chassisframe

Stamping(atthefronton theright-handstructural memberofthechassis frame).

IVECOSPA

Manufacturer’splate Toidentifythevehicle accordingtoE.E.C. directive(onthefront crossmember).

Engine Stamping (right-handsideonthecrankcase)

GENERAL 3 DAILY Base-May2004 Print603.93.281

a) b) c) d) e) f) g) h) Type

Wheelbase

COMPOSITIONOFMODELS

ASSEMBLIES

MODELS

29L9 29L10 29L11 29L12 35S9 35S10 35S11 35S12 35S13 35S14 35S15 35S17 35C9 35C10 35C11 35C12 35C13 35C14 35C15 35C17

8140.63.4..(85CVPC/NA+EGR+OXICAT) • • • • • •

8140.43R.43XX/44XX(90CVID/TCA*) o o o

8140.43B.43XX/44XX(105CVID/TCA*) o o o

8140.43C.40XX(105CVID/TCA+OXICAT) o o o

8140.43S.41XX(125CVID/TCA*E.G.R.+OXICAT)

J

8140.43S.43XX/44XX(125CVID/TCA*) o o

8140.43N.43XX/44XX(150CVID/TCA*) o o

F1AE0481A*A(96CV) o o o

F1AE0481B*A(116CV) o o o

F1AE0481B*B(116CV+E.G.R.+OXICAT)

J

F1AE0481D*A(136CV) o o

F1CE0481A o F1CE0481B o o

Singledisk 9” 1/4 o o o o o o o o o o o

Singledisk 10” 1/2 o o o o o o o o o o

Singledisk 11 o o o o o

ZF5S200 o o o o o o

ZF5S270 o o o o o o ZF5S300 o o ZF6S300 o o o o ZF6AS300V.D. o o o o o o ZF6S380O.D. o o o

FRONTAXLES: 5817 o o o o o o o o o o o o 5818 V V V V 5819 o o o 5823 450210 o o o o o o o o o o o 450310 ∇ ∇ ∇ ∇ 450311/1 o o o o o o o o 450511 450517/2 Rack -and-pinion Poweredsteering o o o o o o o o o o o o o o o o o o o o

FRONTMECHANICALSUSPENSIONS: independentwithtransverseleafspring(MK3)

COMPOSITIONOFMODELS

ASSEMBLIES

MODELS

40C9 40C10 40C11 40C12 40C13 40C14 40C17 45C11 45C13 45C14 45C17 50C11 50C13 50C14 50C15 50C17

8140.63.4..(85CVPC/NA+EGR+OXICAT) • • 8140.43R.43XX/44XX(90CVID/TCA*) o 8140.43B.43XX/44XX(105CVID/TCA*) o o o 8140.43C.40XX(105CVID/TCA+OXICAT) o o o 8140.43S.41XX(125CVID/TCA*E.G.R.+OXICAT) 8140.43S.43XX/44XX(125CVID/TCA*) o o o 8140.43N.43XX/44XX(150CVID/TCA*) o

F1AE0481A*A(96CV) o

F1AE0481B*A(116CV) o

F1AE0481B*B(116CV+E.G.R.+OXICAT)

F1AE0481D*A(136CV)

F1CE0481A o o o F1CE0481B o o o Singledisk 9” 1/4 o o o oo Singledisk 10” 1/2 o o o o o o o Singledisk 11 o o o o o o o

ZF5S200 o o ZF5S270 o o ZF5S300 ZF6S300 o o o o o o ZF6AS300V.D. o o ZF6S380O.D. o o o o o o

FRONTAXLES: 5817 5818 5819 o o o o o o o o o o o o o o o o 5823 450210 450310 450311/1 o o o o o o o 450511 o o o o o o o o o 450517/2 Rack-and-pinion Powersteering o o o o o o o o o o o o o o o o

FRONTMECHANICALSUSPENSIONS: independentwithtransverseleafspring(MK3) independentwithtorsionbars o o o o o o o o o o o o o o o o REAR MECHANICAL Parabolic Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z SUSPENSIONS:

COMPOSITIONOFMODELS

ASSEMBLIES

MODELS

8140.63.4..(85CVPC/NA+EGR+OXICAT)

8140.43R.43XX/44XX(90CVID/TCA*)

8140.43B.43XX/44XX(105CVID/TCA*)

8140.43C.40XX(105CVID/TCA+OXICAT)

8140.43S.41XX(125CVID/TCA*E.G.R.+OXICAT)

60C15 60C17 65C15 65C17 A35S13(BUS ) A 40C13(BUS ) A 40C15(BUS ) A 50C13(BUS ) A 50C15(BUS ) A 65C15(BUS )

8140.43S.43XX/44XX(125CVID/TCA*) o o o

8140.43N.43XX/44XX(150CVID/TCA*) o o o o o

F1AE0481A*A(96CV)

F1AE0481B*A(116CV)

F1AE0481B*B(116CV+E.G.R.+OXICAT)

F1AE0481D*A(136CV)

F1CE0481A

F1CE0481B o o Singledisk 9” 1/4 Singledisk 10” 1/2 o o o

Singledisk 11 o o o o o o o

ZF5S200 ZF5S270 ZF5S300 ZF6S300 o o o o o o o o ZF6AS300V.D. ZF6S380O.D. o o

FRONTAXLES: 5817 o 5818 5819 o o o o 5823 o o o o o 450210 o 450310 450311/1 o o 450511 o o 450517/2 o o o o o Rack-and-pinion Powersteering o o o o o o o o o o

FRONTMECHANICALSUSPENSIONS: independentwithtransverseleafspring(MK3) o ndependentwithtorsionbars o o o o o o o o o o REAR MECHANICAL Parabolic Z Z o o o o o SUSPENSIONS -singleleaf o -reinforced Semi-elliptical s s s s Semi-elliptic withleafspring z z z z