Caterpillar Cat 216B3 SKID STEER LOADER (Prefix CD3) Service Repair Manual Instant Download

Service Repair Manual Model

216B3 SKID STEER LOADER

Shutdown SIS

Previous Screen

Product: SKID STEER LOADER

Model: 216B3 SKID STEER LOADER CD3

Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train

Piston Pump (Hydrostatic) - Assemble

SMCS - 5070-016-H7

Assembly Procedure

Table 1

Required Tools

Illustration 1

g00906515

1. Install liner (69).

2. Install seal (68).

Illustration 2

g00906511

3. Install actuator (67).

Illustration 3

g00906134

4. Install bearing (66).

Illustration 4

5. Raise the temperature of bearing (65).

6. Use a suitable press and Tooling (K) to install bearing (65).

Illustration 5

7. Use Tooling (J) to install retaining ring (64).

Illustration 6

8. Install shaft (63).

g00906130

g00905698

g00905653

Illustration 7

Illustration 8

g00905582

9. Use Tooling (B) to install retaining ring (62).

g00905650

10. Dowel (59) must be aligned with the piston pump housing during assembly.

11. Install O-ring seal (58).

Illustration 9

g00905648

12. Install bearing races (56) on pins (57).

Improper assembly of parts that are spring loaded can cause bodily injury.

To prevent possible injury, follow the established assembly procedure and wear protective equipment.

13. Install pins (53).

14. Install washer (54).

15. Place barrel (50) in a suitable press.

16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52).

Illustration 10

g00905448

Illustration 11

g00973870

Illustration 12 g00905445

17. Install the shims and retainer (51) to barrel (50).

Illustration 13 g01178137

Note: Align the reaction plate assembly with the barrel.

18. Install reaction plate assembly (48) to barrel (49).

Illustration 14

19. Install swashplate (47).

20. Install bearing assemblies (45) and (46).

g01178135

Illustration 15 g01178133

21. Install linkage (44).

22. Install the rotating assembly and swashplate (43).

Illustration 16 g01180099

Illustration 17

g01178132

23. Note the orientation of linkage (44).

24. Pin (42A) must be centered in the hole in the pump housing.

25. Install slotted pin (42) so that the slotted pin engages pin (42A).

26. Install the plug and O-ring seal (41).

27. Repeat Step 24 through Step 26 for the other side.

Illustration 18

Illustration 19 g01180101

Illustration 20 g01180102

Note: The port plates are marked for assembly. Port plates are not interchangeable.

28. Apply Tooling (M) to port plate (40).

29. Align port plate (40) with the piston pump housing.

30. Install port plate (40).

31. Position linkage (44) in order to connect with actuator (67) during assembly.

32. Assemble the cover to the piston pump housing.

33. Repeat Step 1 through Step 32 for the other end of the piston pump.

Illustration 21

34. Apply Tooling (N) to seal (61).

35. Use Tooling (L) to install seal (61).

g01180104

Illustration 22

g00906796

36. Use Tooling (B) to install retaining ring (60).

Illustration 23

37. Install bolts (38) to cover (39).

Illustration 24 g00905224

38. Position stud (36) and nut (37).

39. Use Tooling (A) to measure the distance from stud (36) to nut (37). Set the distance to the recorded measurement from the disassembly.

Illustration 25

40. Install fittings (35).

41. Install caps (34).

42. Install connector (33).

Note: Align the mark on the housing with the notch in stud (31).

43. Install stud (31) and nut (32). Set the distance to the recorded measurement from the disassembly.

44. Use Tooling (A) to measure the distance from stud (31) to nut (32). Tighten the nut to a torque of 30 ± 2 N·m (22 ± 1 lb ft).

45. Repeat Step 43 and Step 44 for the other stud.

46. Install adapter (30).

47. Install fitting (29).

48. Install connectors (28). Tighten the connectors to a torque of 22 ± 1 N·m (16 ± 1 lb ft).

49. Install caps (27).

Illustration 26 g00905035

Illustration 27 g01178123

Improper assembly of parts that are spring loaded can cause bodily injury.

To prevent possible injury, follow the established assembly procedure and wear protective equipment.

Note: Keepers (21) are marked for assembly. Do not mix keepers (21).

50. Install spacer (25).

51. Install spring retainer (24).

52. Install spring (23).

53. Install spring retainer (22).

54. Install shaft (26).

Illustration 28

g01054370

Illustration 29

g01054368

55. Place actuator assembly (19) in a suitable press.

56. Install keepers (21).

Illustration 30

g00905018

57. Install O-ring seal (20) on actuator assembly (19).

Illustration 31

58. Install actuator assembly (19).

g00904933

59. Use Tooling (B) to install retaining ring (18).

Illustration 32

60. Install O-ring seal (17) to cover (16).

Illustration 33

61. Install cover (16).

62. Install nut (15).

63. Install screws (14).

Illustration 34

64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the recorded measurement from the disassembly.

g00904930

g00904929

g01178122

Illustration 36

65. Install O-ring seal (10) to plug (8).

66. Install seal (11) to plug (8).

67. Install spring (13).

68. Install shims (12).

69. Install seat (9).

Illustration 35 g00903503

g00903502

Illustration 37

g00903500

70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 ± 4 N·m (52 ± 3 lb ft).

71. Install back up ring (7) to cover (3).

72. Install O-ring seal (6) to cover (3).

73. Note the orientation of spring (5).

74. Install seat (4).

Illustration 38

g00903467

Illustration 39

g00903461

g00903457

Improper assembly of parts that are spring loaded can cause bodily injury.

To prevent possible injury, follow the established assembly procedure and wear protective equipment.

75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque of 160 ± 8 N·m (118 ± 6 lb ft).

76. Repeat Step 71 through Step 75 for the other covers.

Illustration 41

g00903455

77. Install speed sensing valve (2). Tighten the valve to a torque of 50 ± 3 N·m (37 ± 2 lb ft).

78. Install the fittings and connectors (1).

End By:

a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".

Copyright 1993 - 2019 Caterpillar Inc.

All Rights Reserved.

Private Network For SIS Licensees.

Sun Oct 6 23:29:26 UTC+0800 2019

Illustration 40

Shutdown SIS

Previous Screen

Product: SKID STEER LOADER

Model: 216B3 SKID STEER LOADER CD3

Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train

Piston Pump (Hydrostatic) - Install

SMCS - 5070-012-H7

Installation Procedure Table 1 Required Tool

(1)

Illustration

g01053175

1. Use a suitable lifting device, Tooling (B), and Tooling (A) to support piston pump (5).

2. Position piston pump (5). The weight of the piston pump is approximately 61 kg (134 lb).

Illustration 2

g01053307

3. Use Tooling (C) to install bolt (6). Tighten bolts (6) to a torque of 160 ± 30 N·m (118 ± 22 lb ft).

Note: Refer to Service Magazine, SEPD1272, "A New Bolt Is Used To Fasten The Hystat Pump To The Engine" for bolt replacement information.

4. Repeat Step 3 for the other side.

5. Remove Tooling (A) and (B) from piston pump (5).

6. Connect hose (4).

7. Tighten clamp (3).

8. Connect hose assemblies (2).

Suggest:

If the above button click is invalid.

Please download this document first, and then click the above link to download the complete manual.

Thank you so much for reading

Shutdown SIS

Previous Screen

Product: SKID STEER LOADER

Model: 216B3 SKID STEER LOADER CD3

Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train

Control Manifold and Solenoid (Parking Brake) - Remove and Install

SMCS - 5264-010; 5479-010

Removal Procedure

Table 1

Required Tools

Start By:

a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

b. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.