MAXXUM100,MAXXUM110Multicontroller,MAXXUM110,MAXXUM115 Multicontroller,MAXXUM115,MAXXUM120Multicontroller,MAXXUM120, MAXXUM125Multicontroller,MAXXUM125,MAXXUM130Multicontroller, MAXXUM130,MAXXUM140Multicontroller,MAXXUM140
SERVICEMANUAL
Contents INTRODUCTION HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMSA PRIMARYHYDRAULICPOWERSYSTEM..............................................A.10.A PRIMARYHYDRAULICPOWERSYSTEMClosedcentermechanicalremotevalve...A.10.B PRIMARYHYDRAULICPOWERSYSTEMOpencentermechanicalremotevalve.....A.10.D HYDRAULICCOMMANDSYSTEM......................................................A.14.A ELECTRICALPOWERSYSTEM........................................................A.30.A ELECTRICALPOWERSYSTEM........................................................A.30.A ELECTRONICSYSTEM.................................................................A.50.A FAULTCODES...........................................................................A.50.A ENGINEANDPTOIN...................................................................B ENGINE..................................................................................B.10.A TRANSMISSION,DRIVEANDPTOOUT........................................C POWERCOUPLINGClutch..............................................................C.10.C TRANSMISSIONMechanical............................................................C.20.B TRANSMISSIONPowerShuttle..........................................................C.20.C ADDITIONALREDUCERSCreeper......................................................C.30.C ADDITIONALREDUCERSOverdrive....................................................C.30.D REARPTOHydraulic.....................................................................C.40.C FRONTPTOHydraulic...................................................................C.42.C
REARAXLE..............................................................................D.12.A
STEERINGHydraulic.....................................................................D.20.C
FRAMEANDCAB........................................................................E
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning...................E.40.D
HITCHFronthitch........................................................................H.10.B
HITCHRearhitch.........................................................................H.10.C
HITCHElectronicdraftcontrol............................................................H.10.D
INTRODUCTION 1
Contents INTRODUCTION Foreword........................................................................................3 Safetyrules.....................................................................................9 Torque........................................................................................21 ConsumablesLubricationsandCoolants.....................................................25 Capacities.....................................................................................27 2
Foreword[5195725]
TechnicalInformation
• ofthosecategoriestofindtherightpieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhis
Thatinformationcouldbe:
• thedescriptionofhowtoremovethecylinderhead
• atableofspecificationsforahydraulicpump
• afaultcode
• atroubleshootingtable
• aspecialtool
INTRODUCTION
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomers thenewICEcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specifications),thefunctionaldata(howitworks), ByintegratingthisnewICEcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttheright • LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
functiononthemachinee.g.CapacitywouldbeatypeofTechnicalDatathatwoulddescribetheamountoffuel
•
3
INTRODUCTION HowtoUsethisManual ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe EachChapterisdividedintofourInformationtypes: • • • DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhy• Sections machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This SECTION J-ToolsandCouplers PRODUCT Tractors XXXXXXXX Vehicleswithworkingarms:backhoes, XXXXXXXXX XXXXXXXXXX equipment,.... XXXXXXXXX Mountedequipmentandtools,..... XXXX 4
ThisSectioncoversthemainsystemsthatinteractwithmostofthefunctionsoftheproduct.Itincludesthecentral arededicatedtoaspecificfunctionarelistedintheChapterwhereallthetechnicalinformationforthatfunctionis
ThisSectioncoversallthefunctionsrelatedtotheproductionofpowertomovethemachineandtodrivevarious
SECTIONC,POWERTRAIN
ThisSectioncoversallthefunctionsrelatedtothetransmissionofpowerfromtheenginetotheaxlesandtointernal theframe,theshields,theoperator'scabandtheplatform.
SECTIONG,TOOLPOSITIONING
INTRODUCTION Contents INTRODUCTION DISTRIBUTIONSYSTEMS A POWERPRODUCTION B POWERTRAIN C TRAVELLING D BODYANDSTRUCTURE E TOOLPOSITIONING G CROPPROCESSING K
SectionContents
5
Chapters
CONTENTS thatfunctionorsystemonthemachine.
Contents
TECHNICALDATA
CS6050 FUNCTIONALDATA
CS6050 SERVICE
CS6050 DIAGNOSTIC
CS6050
INDEX
Index
CS6050
CS6050
CS6050
CS6050
POWERPRODUCTION
EachChapterisidentifiedbyaletterandnumbercombinatione.g.EngineB.10.AThefirstletterisidenticaltothe
ENGINE-Troubleshooting(B.10.A-G.40.A.10)
ENGINE ENGINE-Dynamicdescription(B.10.A-C.30.A.10)
ENGINE-Generalspecification(B.10.A-D.40.A.10)
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
INTRODUCTION
6
•
•
•
•
•
•
Thepageheaderwillcontainthefollowingreferences:
• SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
INTRODUCTION InformationUnitsandInformationSearch Eachchapteriscomposedofinformationunits.EachinformationunithastheICEcodeshowninparentheseswhich exampleinformationunit InformationUnitICEcode A C ICEcodeclassification Distribution systems Primary hydraulic power Stackvalve Functional data Sectionalview CRIL03J033E01 1
fromtheICEcode.
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
(1) Functionand (2)
(A)
(B) (C) correspondstothetypeofinformationlistedinthechaptercontents,Technicaldata,FunctionalData,DiagnosticorService. (A) and (B)
•
(A) , (B) and (C)
correspondstothesectionsoftherepairmanual.
•
Byreferringto
PageHeaderandFooter
Publicationdate
7
Importantinformation
AllrepairandmaintenanceworkslistedinthismanualmustbecarriedoutonlybystaffbelongingtotheCaseIH
Anyonewhocarriesouttheaboveoperationswithoutcomplyingwiththeprescriptionsshallberesponsibleforthe
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regionalor localdealers,rejectanyresponsibilityfordamagesduetotheanomalousbehaviourofpartsand/orcomponentsnot marketedbytheManufacturerincaseofdamagesduetoananomalousbehaviourofpartsand/orcomponentsnot
INTRODUCTION
8
•
Safetyrules[3964943]
IMPORTANTNOTICE
Anyonewhocarriesoutserviceoperationsdescribedwithoutcarefullyobservingtheseinstructionswillbedirectly
NOTESFOREQUIPMENT
Equipmentshowninthismanualis:
• designedexpresslyforuseonthesetractors;
• necessarytomakeareliablerepair;
NOTICES
Thewords“front”,“rear”,“righthand”,and“lefthand”refertothedifferentpartsasseenfromtheoperator’sseat
SAFETYRULES
PAYATTENTIONTOTHISSYMBOL
Thiswarningsymbolpointsoutimportantmessagesinvolvingpersonal
Inthismanualyouwillfindthissymboltogetherwiththefollowing consequencesaffectingtheservicetechnician’spersonalsafety. safetyoftheoperatororotherpersonsdirectlyorindirectlyinvolvedin theoperation.
TOPREVENTACCIDENTS
Awiseandcarefulservicetechnicianisthebestprecautionsagainstaccidents.
DANGER
SAFETYRULES
Generalities •
INTRODUCTION
B013
Nevercarryoutanycleaning,lubricationormaintenanceoperationswhentheengineisrunning.
9
INTRODUCTION • • • • Wearsuitableprotectionsuchasapprovedeyeprotection,helmets,specialclothing,glovesandfootwearwheneverwelding.Allpersonsstandinginthevicinityoftheweldingprocessshouldwearapprovedeyeprotection. • Nevercarryoutanyrepaironthemachineifsomeoneissittingontheoperator’sseat,exceptiftheyarequalified • • Stoptheengineandensurethatallpressureisrelievedfromhydrauliccircuitsbeforeremovingcaps,covers, • • • • Thefuelfillinggunshouldalwaysremainincontactwiththefillerneck.Maintainthiscontactuntilthefuelstops • • • • • TheworkingareashouldbealwayskeptCLEANandDRY.Immediatelycleananyspillageofwateroroil. • • STARTUP
Neverruntheengineinconfinedspaceswhicharenotequippedwithadequateventilationforexhaustgas extraction.
ENGINE
Coolantshouldbetoppeduponlywhentheengineisstopped. •
Neveradjustthefuelinjectionpumpwhenthetractorismoving.
ELECTRICALSYSTEMS
(-)to(-).Avoidshort-circuitingtheterminals.GASRELEASEDFROMBATTERIESISHIGHLYFLAMMABLE.
•
•
•
•
•
•
INTRODUCTION • • HYDRAULICSYSTEMS • medicalattentionmayresultinseriousinfectionsordermatitis. • WHEELSANDTYRES • • • • • Toremovethewheels,blockbothfrontandreartractorwheels.Raisethetractorandinstallsafeandstable • Deflatethetyrebeforeremovinganyobjectcaughtintothetyretread. • REMOVALANDINSTALLATION • HEALTHANDSAFETY CONTENT Section Description Page 4 5 5 5 5 5 BRAKEANDCLUTCHFLUIDS(PolyalkyleneGlycols)-seeFire............. 6 6 6 DO’S........................................................... 6 6 6 7 ELECTRICSHOCK................................................ 7 7 7 7 7 FOAMS-Polyurethane-seeFire........................................ 7 11
INTRODUCTION 8 8 9 9 9 PAINTS-seeSolventsandChemicalMaterials-General...................... SUSPENDEDLOADS.............................................. 11 11 HEALTHANDSAFETYPRECAUTIONS Manyoftheproceduresassociatedwithvehiclemaintenanceandrepairinvolvephysicalhazardsorotherrisksto health.Thissectionlists,alphabetically,someofthesehazardousoperationsandthematerialsandequipmentassohealthandsafetyinmind. ACIDSANDALKALIS seeBatteryacids,e.g.causticsoda,sulphuricacid. Irritantandcorrosivetotheskin,eyes,noseandthroat.Causesburns. ADHESIVESANDSEALERS seeFire Generallyshouldbestoredin“NoSmoking”areas;cleanlinessandtidinessinuseshouldbeobserved,e.g.disposSolventbasedAdhesives/Sealers WaterbasedAdhesives/Sealers Followmanufacturersinstructions. ResinbasedAdhesives/Sealers e.g.epoxideandformaldehyderesinbased. Skincontactwithuncuredresinsandhardenerscanresultinirritation;dermatitisandabsorptionoftoxicorharmful Anaerobic,CyanoacrylateandotherAcrylicAdhesives
Cyanoacrylateadhesives(super-glues)mustnotcontacttheskinoreyes.Ifskinoreyetissueisbondedcoverwitha
Isocyanate(Polyurethane)Adhesives/Sealers seeResinbasedAdhesives.
Individualssufferingfromasthmaorrespiratoryallergiesshouldnotworkwithornearthesematerialsassensitivity
Anysprayingshouldpreferablybecarriedoutinexhaustventilatedboothsremovingvapoursandspraydropletsfrom
ANTIFREEZE
HighlyFlammable,Flammable,Combustible.
ARCWELDING
BATTERYACIDS
Gasesreleasedduringchargingareexplosive.
BRAKEANDCLUTCHFLUIDS(PolyalkyleneGlycols)
Inhalationofvapourhazardsdonotariseatambienttemperaturesbecauseoftheverylowvapourpressure.
BRAZING
seeWelding.
CHEMICALMATERIALS-GENERAL
seeLegalAspects.
Theeffectsofexcessiveexposuretochemicalsmaybeimmediateordelayed;brieflyexperiencedorpermanent;
DO’S
Doremovechemicalmaterialsfromtheskinandclothingassoonaspracticableaftersoiling.Changeheavilysoiled
Docarefullyreadandobservehazardandprecautionwarningsgivenonmaterialcontainers(labels)andinany accompanyingleaflets,posterorotherinstructions.Materialhealthandsafetydatasheetscanbeobtainedfrom
INTRODUCTION
DONOTS
INTRODUCTION Doorganiseworkpracticesandprotectiveclothingtoavoidsoilingoftheskinandeyes;breathingvapours/aerosols/ Dostoreaccordingtonationalandlocalregulations.
DoNotmixchemicalmaterialsexceptunderthemanufacturersinstructions;somechemicalscanformothertoxicor DoNotapplyheatorflametochemicalmaterialsexceptunderthemanufacturers’instructions.Somearehighly DoNotsnifforsmellchemicalmaterials.Briefexposuretohighconcentrationsoffumescanbetoxicorharmful. ClutchFluids seeBrakeandClutchFluids. ClutchLiningsandPads seeBrakeandClutchLiningsandPads. CORROSIONPROTECTIONMATERIALS Cutting De-Waxing DUSTS ELECTRICSHOCK Electricshockscanresultfromtheuseoffaultyelectricalequipmentorfromthemisuseofequipmenteveningood Ensurethatelectricalequipmentismaintainedingoodconditionandfrequentlytested. Nevermisuseelectricalequipmentandneveruseequipmentwhichisinanywayfaulty.Theresultscouldbefatal. Usereducedvoltageequipment( 110volt
• switchoffelectricitybeforeapproachingvictim
•
• commenceresuscitationiftrainedtodoso
• SUMMONMEDICALASSISTANCE
EXHAUSTFUMES
generalventilationandnotinconfinedspaces.
Gasolene(Petrol)Engine
DieselEngine
FIBREINSULATION
Theremaynotbeadequatewarningpropertiesofodourorirritationbeforeimmediateanddelayedtoxicorharmful
Precautionsshouldbetakentoavoidexcessiveskincontactthroughcarefulorganisationofworkpracticesandthe
FIRE
Observestrictfiresafetywhenstoringandhandlingflammablematerialsorsolvents,particularlynearelectricalequipmentorweldingprocesses.
FIRSTAID
Soiledskinshouldbewashedwithsoapandwater.
FOAMS-Polyurethane
INTRODUCTION
Followmanufacturersinstructions.
Vapoursandspraymistsmustnotbebreathed.Thesematerialsmustbeappliedwithadequateventilationandrespiratoryprotection.Donotremoverespiratorimmediatelyafterspraying,waituntilvapour/mistshavecleared.
Anyheatcuttingofcuredfoamsorpartiallycuredfoamsshouldbeconductedwithextractionventilation(seeBody Section44LegalandSafetyAspects).
FUELS
Gasolene(Petrol).
Swallowingcanresultinmouthandthroatirritationandabsorptionfromthestomachcanresultindrowsinessand
Gasolenedriestheskinandcancauseirritationanddermatitisonprolongedorrepeatedcontact.Liquidintheeye ofgasolenevapoursmustbekeptverylow.Highconcentrationswillcauseeye,noseandthroatirritation,nausea, Specialprecautionsapplytocleaningandmaintenanceoperationsongasolenestoragetanks.
Kerosene(Paraffin) maybeslightlyirritating.
keroseneatelevatedtemperaturesshouldbeavoided(mistsmayariseinde-waxing).
Gas-Oil(DieselFuel)
GASCYLINDERS
Grossorprolongedskincontactwithhighboilinggasoilsmayalsocauseseriousskindisordersincludingskincancer.
seeFire.
upto 140bar ( 2000lb/in2 )andgreatcareshouldbetakeninhandlingthesecylinderstoavoidmechanicaldamageto gases(e.g.acetyleneandpropane)shouldnotbestoredincloseproximitytooxygencylinders.
INTRODUCTION
LEGALASPECTS
Manylawsandregulationsmakerequirementsrelatingtohealthandsafetyintheuseofmaterialsandequipmentin
INTRODUCTION
seeGasCylinders. GasShieldedWelding seeWelding. GasWelding seeWelding.
Itisessentialthatalltoolsandequipmentaremaintainedingoodconditionandthecorrectsafetyequipmentused Donotusedamagedordefectivetoolsorequipment,particularlyhighspeedequipmentsuchasgrindingwheels.A
HighPressureAir,LubricationandOilTestEquipmentaccordancewithlocalregulations Alwayskeephighpressureequipmentingoodconditionandregularlymaintained,particularlyatjointsandunions.
Gases
GENERALWORKSHOPTOOLSANDEQUIPMENT
Glues
torateorappropriateauthorityifinanydoubt.
Avoidallprolongedandrepeatedcontactwithmineraloils,especiallyusedoils.Usedoilscontaminatedduringservice Drycleanorlaundersuchclothingatregularintervals.Discardoilsoakedshoes.
LUBRICANTSANDGREASES
NoiseInsulationMaterials
INTRODUCTION
PAINTS
instructionsshouldbefollowedandthesectionofpage5onresinbasedadhesives,isocyanatecontainingAdhesives
Sprayingshouldpreferablybecarriedoutinexhaustedventilatedboothsremovingvapourandspraymistsfromthe breathingzone.Individualsworkinginboothsshouldwearrespiratoryprotection.Thosedoingsmallscalerepairwork
PaintThinners
Petrol
PressurisedEquipment
ResistanceWelding
Sealers
SOLDER used.Oxy-acetyleneflamesshouldnotbeused,astheyaremuchhotterandwillcauseleadfumestobeevolved.
Removalofexcesssoldershouldbeundertakenwithcare,toensurethatfineleaddustisnotproduced,whichcan
Highstandardsofpersonalhygienearenecessaryinordertoavoidindigestionofleadorinhalationofsolderdust
SOLVENTS
Skincontactwilldegreasetheskinandmayresultinirritationanddermatitisfollowingrepeatedorprolongedcontact. Repeatedorprolongedexposurestoexcessivebutlowerconcentrationsofvapoursormists,forwhichtheremight
respiratoryprotectionintheabsenceofadequategeneralventilation.
SoundInsulation
SpotWelding
SUSPENDEDLOADS
Neverimproviseliftingtackle.
Underseal seeCorrosionProtection.
WELDING
seeFire,ElectricShock,GasCylinders.
ResistanceWelding
ArcWelding
Thisprocessemitsahighlevelofultravioletradiationwhichmaycauseeyeandskinburnstothewelderandtoother
Metalspatterwillalsooccurandappropriateeyeandskinprotectionisnecessary.
Theheatoftheweldingarcwillproducefumesandgasesfromthemetalsbeingweldedandfromanyappliedcoatings
GasWelding
extremecaseswhereadequateventilationcannotbeprovided,suppliedairrespiratorsmaybenecessary.
Theprocessitselfproducesfewtoxicfumes,butsuchfumesandgasesmaybeproducedfromcoatingsonthework, rodscontainingcadmiumareused.Inthiseventparticularcaremustbetakentoavoidinhalationoffumesandexpert
INTRODUCTION
INTRODUCTION SPECIALPRECAUTIONSMUSTBETAKENBEFOREANYWELDINGORCUTTINGTAKESPLACEONVESSELS WhiteSpirit ECOLOGYANDTHEENVIRONMENT Thefollowingarerecommendationswhichmaybeofassistance: • • HELPFULHINTS 1.Avoidfillingtanksusingunsuitablecontainersorinappropriatepressurisedfueldeliverysystemswhichmay rechargethesystemanyway. 8.Donotincreasethepressureinapressurisedcircuitasthismayleadtothecomponentsexploding.
Torque[9696959]
Minimumhardwaretighteningtorquesfornormalassemblyapplicationsunlessotherwise stated
NOTICE: Shownbelowisthesuggestedinitialtorquetighteningsequencesforgeneralapplications,tighteninse-
INTRODUCTION
1 Imperialhardware Nominal Size SAE GRADE2 Unplated orSilver plated SAE GRADE 2plated w/ZnCr GOLD SAE GRADE5 Unplated orSilver plated SAE GRADE 5plated w/ZnCr GOLD SAE GRADE 8Unplated orSilver plated SAE GRADE 8plated w/ZnCr GOLD NUTS GR.B w/GR5 BOLT NUTS GR.B w/GR8 BOLT 1/4 6.2Nm 55lbin 8.1Nm 72lbin 9.7Nm 86lbin 13Nm 112lbin 14Nm 121lbin 18Nm 157lbin 6.9Nm 61lbin 9.8Nm 86lbin 5/16 13Nm 115lbin 17Nm 149lbin 20Nm 178lbin 26Nm 229lbin 28Nm 250lbin 37Nm 324lbin 14Nm 125lbin 20Nm 176lbin 3/8 23Nm 17lbft 30Nm 22lbft 35Nm 26lbft 46Nm 34lbft 50Nm 37lbft 65Nm 48lbft 26Nm 19lbft 35Nm 26lbft 7/16 37Nm 27lbft 47Nm 35lbft 57Nm 42lbft 73Nm 54lbft 80Nm 59lbft 104Nm 77lbft 41Nm 30lbft 57Nm 42lbft 1/2 27Nm 42lbft 73Nm 54lbft 87Nm 64lbft 113Nm 83lbft 123Nm 91lbft 159Nm 117lbft 61Nm 45lbft 88Nm 64lbft 9/16 81Nm 60lbft 104Nm 77lbft 125Nm 92lbft 163Nm 120lbft 176Nm 130lbft 229Nm 169lbft 88Nm 65lbft 125Nm 92lbft 5/8 112Nm 83lbft 145Nm 107lbft 174Nm 128lbft 224Nm 165lbft 244Nm 180lbft 316Nm 233lbft 122Nm 90lbft 172Nm 127lbft 3/4 198Nm 146lbft 256Nm 189lbft 306Nm 226lbft 397Nm 293lbft 432Nm 319lbft 560Nm 413lbft 217Nm 160lbft 305Nm 226lbft 7/8 193Nm 142lbft 248Nm 183lbft 495Nm 365lbft 641Nm 473lbft 698Nm 515lbft 904Nm 667lbft 350Nm 258lbft 494Nm 364lbft 289Nm 213lbft 373Nm 275lbft 742Nm 547lbft 960Nm 708lbft 1048Nm 773lbft 1356Nm 1000lbft 523Nm 386lbft 739Nm 545lbft
Metrichardware Nominal Size UNPLATED UNPLATED UNPLATED UNPLATED UNPLATED UNPLATED LOCKNUT CL.8 w/CL8.8 BOLT 1.7Nm 15lbin 2.2Nm 19lbin 2.6Nm 23lbin 3.4Nm 30lbin 3.7Nm 33lbin 4.8Nm 42lbin 1.8Nm 16lbin 5.8Nm 51lbin 7.6Nm 67lbin 8.9Nm 79lbin 12Nm 102lbin 13Nm 115lbin 17Nm 150lbin 6.3Nm 56lbin 14Nm 124lbin 18Nm 159lbin 22Nm 195lbin 28Nm 248lbin 31Nm 274lbin 40Nm 354lbin 15Nm 133lbin M10 28Nm 21lbft 36Nm 27lbft 43Nm 32lbft 56Nm 41lbft 61Nm 45lbft 79Nm 58lbft 30Nm 22lbft M12 49Nm 36lbft 63Nm 46lbft 75Nm 55lbft 97Nm 72lbft 107Nm 79lbft 138Nm 102lbft 53Nm 39lbft M16 121Nm 89lbft 158Nm 117lbft 186Nm 137lbft 240Nm 177lbft 266Nm 196lbft 344Nm 254lbft 131Nm 97lbft M20 237Nm 175lbft 307Nm 107lbft 375Nm 277lbft 485Nm 358lbft 519Nm 383lbft 671Nm 495lbft 265Nm 195lbft M24 411Nm 303lbft 531Nm 392lbft 648Nm 478lbft 839Nm 619lbft 897Nm 662lbft 1160Nm 855lbft 458Nm 338lbft 20083680 2 20083681 3 Identification-Hexagonalnutsandlocknutsclasses05onwards
INTRODUCTION
GradeA:nonotches
GradeC:twocircumferentialnotches 20083684 6
Locknuts-gradeidentification
GradeA:nomarks
GradeC:sixmarks
GradeB:onecircumferentialnotch
GradeB:threemarks
INTRODUCTION
20083682 4 20083683 5
INTRODUCTION 20083685 7 Locknuts-gradeidentification GradeA:nomarks GradeB:letterB GradeC:letterC
ConsumablesLubricationsandCoolants[11922313]
Lubrications
SS09J076 1
NOTE: acceptable;suchastheuseofSAE5W-30inextremelowtemperaturesorSAE50inextremehightemperatures.
2.Stoptheengineandimmediatelydraintheoil.
4.Addthebiodegradableoiltothecorrectlevelandrunthetractortocirculatetheoil.
SulphurinFuel shouldbeadjustedasfollows:
NOTE:
INTRODUCTION
60°C
BiodegradableTransmissionandHydraulicOil oilwithbiodegradablelubricant.
( 140°F
SulphurContent% OilChangePeriod
Below0.5 Normal From0.5-1.0 Halfthenormal
Above1.0 Onequarternormal
INTRODUCTION Coolants Toreducetheamountofdepositsandcorrosion,thewaterusedinthecoolingsystemmustcomplywiththefollowing TotalHardness Chloride Sulphate 300partspermillion 100partspermillion 100partspermillion UsingPlainwater CAUTION Inhibitorsolutionisirritatingtoeyesandskin.Itcontainsbufferedpotassiumhydroxide. B084 • Avoidcontactwitheyesorprolongedorrepeatedskincontact. • • • • LubricationsandCoolantSpecifications RECOMMENDEDFLUIDSANDAPPLICATIONS CIH SPECIFICATION INTERNATIONAL SPECIFICATION ENGINEOIL MS1121 APICI-4, ACEAE7 SYSTEMOIL AKCELANEXPLORE FRONTAXLE(AxleandHubs) AKCELANEXPLORE AKCELANEXPLORE MAT3525 M2C134D ENGINERADIATORCOOLANT AKCELAPREMIUMANTI-FREEZE (mixedwith50%ofwater) MS1710 EthyleneGlycol BRAKEOIL AKCELALHMFLUID n/a ISO7308 AIRCONDITIONINGCOMPRESSOROIL LowViscosityOilSP10 n/a PAG-E13,ISO100Viscosity GREASEFITTINGSANDBEARINGS AKCELAMULTI-PURPOSEGREASE251HEP 251HEP NLGI2,Li-Ca Capacities()
INTRODUCTION
Capacities[16227161]
MAXXUM/MAXXUMMulticontroller UNIT 100110120130115125140 FUELTANK 176l (46.5USgal) 250l (66USgal) COOLINGSYSTEM(withcab) *)onlyforNorthAmerica *23l(6.1USgal) COOLINGSYSTEM(lesscab) 21l n/a 21l gal) 23l gal) n/a ENGINE(includingfilter) TRANSMISSION/REARAXLE (with12x12,LightDutyaxle) 58l n/a 58l n/a 65l n/a 65l n/a n/a n/a n/a n/a n/a 62l DIFFERENTIAL 9l 4WDFRONTHUBS(Class3 4WDFRONTHUBS(Class3 3l (0.79USgal) 4WDFRONTHUBS(Class4 (0.95USgal) 4WDFRONTHUBS(Class4 4l
HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMS
MAXXUM100,MAXXUM110Multicontroller,MAXXUM110,MAXXUM115
Multicontroller,MAXXUM115,MAXXUM120Multicontroller,MAXXUM120, MAXXUM125Multicontroller,MAXXUM125,MAXXUM130Multicontroller, MAXXUM130,MAXXUM140Multicontroller,MAXXUM140
SERVICEMANUAL
A
Contents HYDRAULIC,PNEUMATIC,ELECTRICAL, ELECTRONICSYSTEMS-A PRIMARYHYDRAULICPOWERSYSTEMElectro-hydraulicremotevalve...............A.10.C PRIMARYHYDRAULICPOWERSYSTEMOpencentermechanicalremotevalve.......A.10.D SECONDARYHYDRAULICPOWERSYSTEM............................................A.12.A HYDRAULICCOMMANDSYSTEM........................................................A.14.A ELECTRICALPOWERSYSTEM..........................................................A.30.A ELECTRONICSYSTEM...................................................................A.50.A A
A
HYDRAULIC,PNEUMATIC,ELECTRICAL, ELECTRONICSYSTEMS-A MAXXUM100,MAXXUM110Multicontroller,MAXXUM110,MAXXUM115 Multicontroller,MAXXUM115,MAXXUM120Multicontroller,MAXXUM120, MAXXUM125Multicontroller,MAXXUM125,MAXXUM130Multicontroller, MAXXUM130,MAXXUM140Multicontroller,MAXXUM140 A.10.A/1
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Contents HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONIC SYSTEMS-A TECHNICALDATA PRIMARYHYDRAULICPOWERSYSTEM Torque....................................................................................4 Hydraulicpump Fixeddisplacementpump-Generalspecification...............................................6 Fixeddisplacementpump-Torque...........................................................6 Variabledisplacementpump-Generalspecification............................................7 Chargepump FUNCTIONALDATA PRIMARYHYDRAULICPOWERSYSTEM Overview-VariableDisplacementPumpHighPressureHydraulicCircuit24x24Models...........37 Hydraulicpump Fixeddisplacementpump-Staticdescription.................................................57 Variabledisplacementpump-Dynamicdescription(SystemdescriptionCCLS)...................66 Chargepump A.10.A/2
