Case IH PUMA 125 PUMA 140 PUMA 155 Tractor Operator’s Manual Instant Download (Publication No.477703

Page 1

Tractor

Part number 47770346

5th edition English January 2015

Replaces part number 47624246

PUMA 125 PUMA 140 PUMA 155
OPERATOR’S MANUAL
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
1--GENERALINFORMATIONANDSAFETY 2--CONTROLS,INSTRUMENTSANDOPERATION 3--FIELDOPERATION 4--LUBRICATIONANDMAINTENANCE 5--FAULTFINDING 6--ACCESSORIES 7--SPECIFICATIONS 8--FIRST50HOURSERVICEFORMS 9--INDEX
SECTIONSUMMARY
NOTES
1 CONTENTS Title Page CEDeclarationofConfirmityDocument4 MetricandImperialUnitsAbbreviations6 Section1--GeneralInformationandSafety TotheOwner 1--1 ProductIdentification 1--3 EcologyandtheEnvironment 1--7 SafetyPrecautions 1--8 SafetyDecals 1--16 InternationalSymbols 1--24 AirborneNoiseEmission 1--25 TractorVibrationLevelInformationSheet1--26 MachineStability 1--27 Protectionofferedbythetractor 1--31 Intendeduseofyourtractor 1--34 Passenger’sseat 1--36 SafetyAspects 1--38 Section2--Controls,InstrumentsandOperation IntegratedControlPanel 2--2 ...................................................................... Cab 2--4 ........................................................................................ ElectricalPowerSockets 2--23 ..................................................................... Seats 2--27 ...................................................................................... IntegratedControlUnit 2--37 ....................................................................... EnhancedKeypadandPerformanceMonitor2--51 ................................................... BrakeControlsandOperation 2--84 ................................................................. Semi--PowershiftTransmission 2--89 ................................................................ FullPowershiftTransmission 2--118 ................................................................ DifferentialLockandFourWheelDrive2--142 ........................................................ FrontAxleSuspension 2--146 ...................................................................... Section3--FieldOperation ImportantInformation 3--1 BoostingtheTractorBattery 3--10 StartingtheEngine 3--11 StoppingtheEngine 3--14 PowerManagement 3--17 ConstantEngineSpeed 3--18 HeadlandManagementControl 3--22 TurnAssist 3--42 RearPowerTake--Off 3--44 FrontPowerTake--OffandHydraulicLift3--62 ElectronicHitchControl 3--86 RemoteControlValves 3--102
2 Electro--HydraulicRemoteControlValves3--109 Three--pointHitch 3--143 QuickHitch 3--149 LinkageStabilisers 3--151 DrawbarsandTowingAttachments3--155 TrailerBrakingSystems 3--170 FrontWheelTrackAdjustment 3--177 RearWheelTrackAdjustment 3--187 BallastingandTyres 3--198 Section4--LubricationandMaintenance GeneralInformation 4--1 Tractorjackingpoints 4--7 GuardRemoval 4--8 LubricationandMaintenanceChart4--12 Servicing:WhenWarningLightsIlluminate4--16 10--hour/dailyservice 4--20 50--hourservice 4--22 100--hourservice 4--34 300--hourservice 4--33 600--hourservice 4--36 1200--hour/12monthservice 4--43 .................................................................. 1200--hour/24monthservice 4--50 Every3years 4--57 ............................................................................... 3600--hour/48monthservice 4--58 GeneralMaintenance--asrequired4--62 ............................................................ StoringtheTractor 4--89 .......................................................................... Section5--FaultFinding Introduction 5--1 .................................................................................. Engine 5--4 Transmission 5--7 ................................................................................ Hydraulics 5--8 3--pointHitch 5--9 ................................................................................ Brakes 5--10 Cab 5--10 Electrical 5--11 Section6--Accessories AuxiliaryHeadlights 6--2 BatteryIsolatorSwitch 6--2 Front--endloaderfixationpoints 6--4
3 Section7--Specification GeneralDimensions 7--2 VehicleWeights 7--6 LubricantandFluidCapacities 7--7 Engine 7--8 FuelSystem 7--8 CoolingSystem 7--9 TransmissionOptions 7--9 MaximumOperatingAngle 7--10 RearPowerTake--Off 7--10 FrontPowerTake--Off 7--10 HydraulicSystem 7--11 Rear3--PointHitch 7--11 Remotecontrolvalves 7--14 Front3--PointHitch 7--14 FrontRemoteValves 7--14 Brakes 7--15 Steering 7--15 ElectricalEquipment 7--16 HardwareTorqueTables 7--17 Section8--First50--hourServiceForms 8--1 Section9--Index 9--1

CEDECLARATIONOFCONFORMITYDOCUMENT

Hereaboveisprovidedcopyofthe”EC”DeclarationofConformity(ECDeclarationofConformityacc to 2006/42/EC).

TheECDeclarationofConformityisthemanufacturer’sdeclarationaboutequipmentcomplianceto relevantEUprovisions.

Pleasekeeptheoriginaldocumentinasafeplace.Localauthoritiesmayrequireyoutoshowthis documentinordertoassurecomplianceofyourequipment.

Translationofthisdeclarationinyourowncountrylanguageisprovidedontheoriginaldocument.

4
1

Foryourbetterandeasierunderstandingofthedocumentyou’llfindoriginaltextreproducedhereafter togetherwithsomenotes

Clauseof EN

2006/42/EC

AnnexII

1.A.1

1.A.2

1.A.3

ECDeclarationofconformity AccordingtoDirective2006/42/EC.

We,[1]

RepresentedbyGiuseppeGavioli, CNHEuropeHoldingS.A. 24,BoulevardRoyal L--2449Luxembourg

declareunderoursoleresponsibility,that theproduct:

Agriculturaltractor

TradeName:[2]

Model:[3]

Type:[4]

SerialNumber:[5]

1.A.4

1.A.7

towhichthisdeclarationrelates,fulfilsall therelevantprovisionsoftheDirective 2006/42/EC,amendedby[6].

Fortherelevantimplementationofthe provisionsoftheDirective,thefollowing (harmonised)standardshavebeen applied:

• ISO26322--1part1or2

Otherstandards:seeOperatorsManual

Placeanddateofthedeclaration:[7]

1.A.9

1.A.10

Nameandsignatureoftheauthorised person:[8]

HEALTHANDSAFETYRELATEDSTANDARDSAPPLIEDTOYOURTRACTOR

• FOPSlevelonyourtractorcabiscertifiedaccordingto OECDCode10.

• HVAC(Heating,ventilationAirConditioning)CABiscertified Category1 accordingto EN15695-1

NOTE:Seesafetysection1inthismanualforfurtherexplanationanddetailsonabovementioned standardsandspecificterminology.

5
6
APPLICATIONS
IMPERIALUNIT NAME SYMBOL NAME SYMBOL AREA Landarea hectare ha acre squaremeter m2 squarefoot squareinch ft2 in2 squaremillimetre mm2 squareinch in2 ELECTRICITY ampere A ampere A voltVvoltV microfarad μFmicrofarad μF ohm Ω ohm Ω FORCE kilonewton kN pound Ib newtonNpoundIb FORCEPERLENGTH newtonpermetre N/m poundperinch Ib/in FREQUENCY megahertz MHz Megahertz MHz kilohertzkHzkilohertzkHz hertzHzhertzHz FREQUENCY--ROTATIONAL revolutionperminute r/min revolutionperminute r/min (a) rpmrpm LENGTH kilometre km mile mi metermfootft centimetrecminchin millimetremminchin micrometer μm MASS kilogram kg pound Ib gramgounceoz milligram mg
METRICANDIMPERIALUNITSABBREVIATIONS TYPICAL
RECOMMENDEDSI(METRIC)UNITS

RECOMMENDEDSI(METRIC)UNITS

newtonmeter Nm Nm poundfoot poundinch Ibft Ibin VELOCITY kilometreperhour km/h mileperhour mph meterpersecondm/sfootpersecondft/s millimetrepersecondmm/sinchpersecondin/s meterperminutem/minfootperminuteft/min VOLUME(includesCAPACITY) cubicmeter m3 cubicyard yd3 cuyd litrelcubicinchin3 litrelUSgallon UKgallon USquart UKquart USgal UKgal USqt UKqt millilitre ml fluidounce floz

7
TYPICAL APPLICATIONS IMPERIALUNIT NAME SYMBOL NAME SYMBOL POWER kilowatt kW horsepower Hp wattWBtuperhour Btuperminute Btu/hr Btu/min PRESSUREorSTRESS(FORCEPERAREA) kilopascal kPa poundpersquareinch inchofmercury psi inHg pascalPainchofwaterinH2O megapascalMpapoundpersquareinchpsi TEMPERATURE(otherthanTHERMODYNAMIC) degreesCelsius °C degreesFahrenheit °F TIME hour h hour h minute min minute min second s second s
TORQUE(includesBENDINGMOMENT,MOMENTOFFORCE,andMOMENTOFACOUPLE)

TYPICAL APPLICATIONS

VOLUMEPERTIME(includesDISCHARGEandFLOWRATE)

SOUNDPOWERLEVELandSOUNDPRESSURELEVEL

8
NAME SYMBOL NAME SYMBOL
RECOMMENDEDSI(METRIC)UNITS IMPERIALUNIT
cubicmeterperminute m3/min cubicfootperminute ft3/min litreperminutel/minUSgallonperminuteUS gal/min millilitreperminuteml/minUKgallonperminuteUK gal/min
decibel dB decibel dB

SECTION1

GENERALINFORMATIONANDSAFETY

TOTHEOWNER

GENERALINFORMATION

ThisManualhasbeenpreparedtoassistyouinthe correctprocedureforrunning--in,drivingand operatingandforthemaintenanceofyournew tractor.ReadthisManualcarefully.Yourtractoris intendedforuseinnormalandcustomary agriculturalapplications.

Ifatanytimeyourequireadviceconcerningyour tractor,donothesitatetocontactyourauthorised dealer.Hehasfactorytrainedpersonnel,genuine manufacturers’partsandthenecessaryequipment tocarryoutallyourservicerequirements.

Yourtractorhasbeendesignedandbuilttogive maximumperformance,economyandeaseof operationunderawidevarietyofoperating conditions.Priortodelivery,thetractorwascarefully inspected,bothatthefactoryandbyyourdealerto ensurethatitreachesyouinoptimumcondition.To maintainthisconditionandensuretrouble--free operation,itisimportantthattheroutineservices,as specifiedinSection4ofthisManual,arecarriedout attherecommendedintervals.

OPERATORSMANUALSTORAGE

TheOperatorsManualsuppliedwithyourtractoris animportantsourceofinformationandshouldbe storedsafely.

Themanualiswrittenspecificallyforyourtractorso itisimportantthatyoumakeanoteoftheprint numberandissuedatewhichcanbefoundonthe cover.Intheeventthemanualislostordamagedit canbereplacedwiththecorrectversion.

AstoragepocketfortheOperatorsManualcanbe foundontherearoftheseat.Themanualshouldbe keptinthispocketatalltimeswhennotinuse.

CLEANINGTHETRACTOR

Yourtractorisastate--of--the--artmachinewith sophisticated,electroniccontrols.Thisshouldbe takenintoconsiderationwhencleaningthetractor, particularlyifusingahighpressurewasher.Even thougheveryprecautionhasbeentakento safeguardelectroniccomponentsandconnections, thepressuregeneratedbysomeofthesemachines issuchthatcompleteprotectionagainstwater ingresscannotbeguaranteed.

Whenusingahighpressurewasher,donotstandtoo closetothetractorandavoiddirectingthejetat electroniccomponents,electricalconnections, breathers,seals,fillercaps,etc.Neverdirectacold waterjetatahotengineorexhaust.

Failuretocomplywiththeseruleswillrenderthe CaseIHwarrantynullandvoid.

SECTION1--GENERALINFORMATIONANDSAFETY 1--1

SAFETY

Pages1--8to1--37inclusivelisttheprecautionsto beobservedtoensureyoursafetyandthesafetyof others.Readthesafetyprecautionsandfollowthe adviceoffered before operatingthetractor.

FIRST50HOURSERVICE

InSection8,atthebackofthisManual,youwillfind the50--hourservicereports.

IMPORTANT: Itisimportantthe50hourserviceis carriedoutasrecommendedtoensureyourtractor providesoptimumperformanceandefficiency.

Afteryouhaveoperatedthetractorfor50hours,take yourtractor,togetherwiththisManual,toyour dealer.Hewillthenperformthefactory recommended50hourserviceandcompletethe servicereportsheets(pages8--1and8--3).Thefirst sheet(page8--1)isthedealer’scopyandshouldbe removedbythedealeraftertheservicehasbeen carriedout.Thesecondsheet(page8--3)isyour copyoftheserviceperformed. Ensurethatyouand thedealersignbothcopies.

SERVICEPARTS

Itshouldbepointedoutthatgenuinepartshavebeen examinedandapprovedbytheCompany.The installationand/oruseof‘non--genuine’products couldhavenegativeeffectsuponthedesign characteristicsofyourtractorandtherebyaffectit’s safety.TheCompanyisnotliableforanydamage causedbytheuseof‘non--genuine’partsand accessories.OnlygenuineCaseIHreplacement partsshouldbeused.Theuseofnon--genuineparts mayinvalidatelegalapprovalsassociatedwiththis product.

Itisprohibitedtocarryoutanymodificationstothe tractorunlessspecificallyauthorised,inwriting,by theAfterSalesServicedepartmentoftheCompany.

WARRANTY

Yourtractoriswarrantedaccordingtolegalrightsin yourcountryandthecontractualagreementwiththe sellingdealer.Nowarrantyshall,however,applyif thetractorhasnotbeenused,adjustedand maintainedaccordingtotheinstructionsgiveninthe Operator’sManual.

USEOFBIODIESELFUELS

IMPORTANT: BeforeusingBiodieselfuelsinyour tractor,refertotheinformationonpage4--5 regardingthestorageanduseofBiodieselfuels.

EMISSIONCONTROLS

ATTENTION:Theengineandfuelsystem onyour machineisdesignedandbuilttogovernment emissionsstandards.Tamperingbydealers, customers,operatorsandusersis strictly prohibitedbylaw. Failuretocomplycouldresultin governmentfines,reworkcharges,invalidwarranty, legalactionandpossibleconfiscationofthemachine untilreworktooriginalconditioniscompleted. Engineserviceand/orrepairsmustbedonebya certifiedtechnicianonly!

SECTION1--GENERALINFORMATIONANDSAFETY 1--2

PRODUCTIDENTIFICATION

Thetractorandmajorcomponentsareidentified usingserialnumbersand/ormanufacturingcodes.

Tractoridentificationdatamustbesuppliedtothe dealerwhenrequestingpartsorserviceandwillalso beneededtoaidinidentifyingthetractorifitisever stolen.

Thevehicleidentificationplate(1),Figure2is locatedontheleft--handradiatorsupport.Recordthe informationonthesampleidentificationplate providedbelow.

Theserialnumberandmodelidentification informationisstampedonthefrontsupport(1). Thesenumbersarealsorepeatedonthevehicle identificationplatereproducedabove.

SECTION1--GENERALINFORMATIONANDSAFETY 1--3
Thefollowingprovidesthelocationsofthe identificationdata. 1 2 VehicleIdentificationPlate
3
TractorIdentification
4

EngineInformation

Theengineserialnumberanddateofmanufacture arestampedontheright--handsideofengineblock (1),belowthemanifold.Recordthenumberbelow.

EngineSerialNo.

Theengineserialnumberisrepeatedonthe informationplatelocatedontheleftsideoftheengine oilpan.

Furtherinformationrelatingtoengineadjustments andemissionlevelcompliancearealsoshownonthe engineinformationplate.

NOTE: Thedetailsdisplayedontheengine informationplatemaychangeaccordingtothe countryinwhichthetractorissold.

SECTION1--GENERALINFORMATIONANDSAFETY 1--4
5
6

DrivelineIdentification

Theserialnumberplate(1)islocatedonthe right--handsideofthetransmissioncasingbehind thebatterycarrier.

Thisnumberisrepeatedonthevehicleidentification plate.Recordtheinformationbelowforquick reference.

Thecabserialnumberandotherinformationisonthe OECDcertificationplate.Thisplatecanbefoundon theright--handsideofthecabexteriortrimpanel, belowtherearwindow.Recordtheserialnumber

SECTION1--GENERALINFORMATIONANDSAFETY 1--5
SemiPowershiftTransmission DrivelineSerialNo. 7 FullPowershiftTransmission DrivelineSerialNo. 8 CabIdentification
belowforquickreference. CabSerialNo. 9

TRANSPORTINGTOWEDEQUIPMENTATSAFESPEEDS

ProductIdentificationPlate

TheProductIdentificationNumberplateprovides importantinformationontractorandtowed equipmentweightcombinations.Thisplatecanbe foundontheright--handsideofthecabexteriortrim panel,belowtherearwindow.

Thefiguresshownarethemaximumpermissible vehicleandtowingweightsandshouldnotbe exceeded,todosomayaffectthesafeoperationof thetractor.SeeDrawbarsandTowingAttachments inSection3.

SECTION1--GENERALINFORMATIONANDSAFETY 1--6
10

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ECOLOGYANDTHEENVIRONMENT

Soil,airandwaterarevitalfactorsofagricultureand lifeingeneral.Wherelegislationdoesnotyetrulethe treatmentofsomeofthesubstanceswhichare requiredbyadvancedtechnology,commonsense shouldgoverntheuseanddisposalofproductsofa chemicalandpetrochemicalnature.

Thefollowingarerecommendationswhichmaybeof assistance:

• Becomeacquaintedwithandensurethatyou understandtherelativelegislationapplicableto yourcountry.

• Wherenolegislationexists,obtaininformation fromsuppliersofoils,filters,batteries,fuels,anti freeze,cleaningagents,etc.,withregardtotheir effectonmanandnatureandhowtosafelystore, useanddisposeofthesesubstances. Agriculturalconsultantswill,inmanycases,be abletohelpyouaswell.

HELPFULHINTS

1.Avoidfillingtanksusingunsuitablecontainersor inappropriatepressurisedfueldeliverysystems whichmaycauseconsiderablespillage.

2.Ingeneral,avoidskincontactwithallfuels,oils, acids,solvents,etc.Mostofthemcontain substanceswhichcanbeharmfultoyourhealth.

3.Modernoilscontainadditives.Donotburn contaminatedfuelsand/orwasteoilsinordinary heatingsystems.

4.Avoidspillagewhendrainingoffusedengine coolantmixtures,engine,gearboxandhydraulic oils,brakefluids,etc.Donotmixdrainedbrake fluidsorfuelswithlubricants.Storethemsafely untiltheycanbedisposedofinaproperwayto complywithlocallegislationandavailable resources.

5.Moderncoolantmixtures,i.e.antifreezeand otheradditives,shouldbereplacedeverytwo years.Theyshouldnotbeallowedtogetintothe soilbutshouldbecollectedanddisposedof safely.

6.Donotopentheair-- conditioningsystem yourself.Itcontainsgaseswhichshouldnotbe releasedintotheatmosphere.Yourdealerorair conditioningspecialisthasaspecialextractorfor thispurposeandwillhavetorechargethe systemanyway.

7.Repairanyleaksordefectsintheenginecooling orhydraulicsystemimmediately.

8.Donotincreasethepressureinapressurised circuitasthismayleadtothecomponents exploding.

9.Protecthosesduringweldingaspenetrating weldsplattermayburnaholeorweakenthem, causingthelossofoils,coolant,etc.

SECTION1--GENERALINFORMATIONANDSAFETY 1--7

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