G8 Anna(756583), Kenneth(859292), Kai(692035) Part C Journal

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Studio Air Wild Architecture

Josh Russo-Batterham & Julian Rutten Semester One, 2017

Project: Hexechidna by: Anna Tsataliou, Kai Xu & Kenneth Cheng


Contents C.1

INTRODUCTION REFLECTION PROPOSAL TECHNIQUE

C.2

INTRODUCTION DESIGN PROPOSAL CUTTING TECHNIQUE FORM-FINDING

C.3

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12 13 14 15

INTRODUCTION FABRICATION PROCESS RENDERS GALLERY DRONE VIDEO

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C.4

LEARNING OUTCOMES

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C.5

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REFERENCES


C.1 DESIGN CONCEPT


We began our design studio by studying Design Futuring- of how as Designers, we should now strive to be thinking beyond man’s needs and habitation. From the reading; Fry Tony 2008, Design Futuring, Sustainability, Ethics and New Practice (Oxford: Berg), it is only our responsibility not to worsen the current situation of global destruction, but try to “give back” where possible. With that in mind, we studied the House of Hungarian Music, that seeks to deliver this notion of conservation, invoking a sense of interaction of man and nature, and ultimately set a new practice of Sustainable Architecture.

Figure 1: House of Hungarian Music by Sou Fujimoto

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The Architect, Sou Fujimoto took advantage of the site which is rich in nature. He made a clear ecological statement by preserving as many trees already located at the site by designing the form of the building around the crown of the trees. He used a lightweight perforated roof structure, allowing rainwater and sunlight to reach down to the trees. The perforation act as light wells, naturally letting up the habitual spaces within. This beautiful project is the foundation and catalyst for our Echidna Hotel project.

C.1 - Design Concept - Introduction

Intro


foam block: like peeling an orange. We initially did each cut manually, rotating the mount instead of the algorithmically adjusting the robot on Taco. Eventually we learnt to algorithmically generate the tunnel surfaces with one cut, which reduced our manual labor. After creating the foam cuts. We were left to consider how to create at least 2 “log shelter” using this single shaved foam block. We went to try out silicone as a mould for mass production. The silicone mould worked well and we managed to cast 4 plaster logs, each with an assorted colour to test how can colour affect the outlook and its potential application on site.

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C.1 - Design Concept - Introduction

Another precedent study that was particularly helpful was the Philips Pavilion by Le Corbusier (pictured below). Trying to recreate this geometry allowed us to gain a deeper understanding of how the robot works and assisted us with the development of our prototypes. Through experimenting with a series of Matrices, we could explore and identify iterations that was particularly interesting and can further play with each form and its patterning. Our design of the connectivity network is determined by the burrows, trees, logs, bushes, etc, and connecting these elements together to form a protective route for the Echidnas. Thus, we designed the modules of each segments through variations of testing and form finding through Kangaroo. We tried 2 cuts using a new method- shaving to achieve a curve cut that was only possible with at least 20 cuts around the


Reflective thoughts by Anna

During Part B, my previous group From the Interim feedback, we and I realised that we do not work concluded that our tunneling proj- well together and therefore decidect conflicted the project intent ed to go our separate ways. Joinbecause we cannot accurately as- ing this group I aimed to be resume the migration of Echidnas. spectful of their past work but also They travel great distances every incorporate some of the work I had year, but they do not take a consis- done independently in our design tent path where we can investigate concept. Since the new group has and design accordingly. The insuf- been advised to drift away from ficient play with the geometries tunnels we all agreed upon deand patterning made the overall signing a form of a shelter for proproject uninteresting. Hence the tection for the echidnas, which is overall design of the Echidna hotel relevant to the knowledge I had has to be reworked to better suit previously accumulated through my own research and could use its function as protective habitat. to assist in the creation of a strong design idea.

Figure 1: Part B outcome

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C.1 - Design Concept - Reflection

Reflective thoughts by Kai and Kenneth


Preview

Site Specifications

We decided to create a safe spot where echidnas can protect themselves from possible threats, specifically dogs, in the Merri Creek. The space can be also used for rest or hibernation. We want a structure that is strong and durable, while respectful to the environment and the echidnas. We want it to feel safe yet not isolated. Natural sunlight is one of the factors we are taking into consideration as we want the shelter to be comfortable for echidnas.

The site for this structure is flexible as it should be able to be placed on various locations along the Merri Creek, however it must however follow certain rules: • Ground must be relatively flat in order for the structure to balance properly and prevent predators from flipping it. • Medium vegetation is required in order for the structure to “blend” in its surroundings. The point is not to look natural but to be surrounded by bushes so it does not stand out. • Sticks, leaves, tree trunks and medium sized vegetation is ideal as it is an environment where echidnas would normally inhabit.

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C.1 - Design Concept - Proposal

Proposal


C.1 - Design Concept - Site Proposal

Figure 2: Flat ground, branches, bushes

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Figure 3: Flat ground, medium height vegetation

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Figure 4: Proposed Sites


Figure 1: Tree trunks, medium grass, branches

Figure 2: Wallaby in our selected site in Fawkner, indicates existence of native wildlife, potentially echidnas

Figure 3: Dense vegetation and branches; ideal location for echidnas

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Using the ABB robots allows us to mass produce a variety of geometries efficiently and accurately. We want to create a structure that consists of multiple repetitive elements therefore the robot will be useful in order to doing so. Our Method is to initially cut all repetitive shapes at the same size. Then we create joints between each element. This will assist us when combining the overall geometry. After we create the joints we will be altering each element to ensure the structure’s surface flows smoothly and creates our desired form. After this is completed we want to repeat the process but with having offset the initial form. This will allow us to use both structures as form work in order to cast the void between them with concrete. In terms of materiality we will be using cement mixed with perlite and cement coated foam in order to make the structure light weight so it is easy to carry but not too

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light so predators could flip it This casting will be our final model.

Figure 1: Connection between two forward facing forms

Figure 2: Connection between two geometries sideways

C.1 - Design Concept - Technique

Fabrication Technique


C.2 Tectonic Elements & Prototypes

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After various explorations, we concluded that our desired shape is a domed surface consisting of hexagonal geometries that have holes in the middle. Hexagons will allow to create a strong structure without compromising lighting and interaction with the surroundings.

Design Specifications Since there are no strict rules to our design concept, we created variations of it based on some simple rules: • The surface must be a combination of equally sized hexagons. • The overall shape of the structure must be based on an “elongated dome” which will allow the echidnas to inhabit the space and prevent the predators from entering. • The width of each structure must be at least 600mm in order to

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allow all echidnas to fit through • It should be maximum 400mm tall in order to block access to larger animals. • It should be at least 700mm long for the echidnas to inhabit it comfortably and move at ease.

C.2 - Tectonic Elements & Prototypes - Introduction

Intro


C.2 - Tectonic Elements & Prototypes - Design Proposal

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Figure 1: Geometry Construction, ascending.


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C.2 - Tectonic Elements & Prototypes - Cutting Technique

As discussed previously we were aiming to have a repetitive geometry over a surface. At this stage we agreed that geometry is a hexagon and hence started to fabricate it. We initially cut the overall hexagon shape; all hexagons are of the same dimension, hence this is a repetitive part. Then we cut a variation of holes in the hexagons. The size of the holes depends on where the hexagon is on the surface. Then we cut each geometry in half in an interlocking pattern to ensure they will all fit accordingly. Similarly, we cut an interlocking geometry on the exterior of each hexagon in order for them to lock together. Lastly, we cut each half according to the pre assigned angles in order for them to form the dome shape of the geometry. At this stage we were unsure of the overall shape therefore we trailed the geometry on a variation of surfaces.


C.2 - Tectonic Elements & Prototypes - Form-finding

Prototype Working based on the idea of tunnels that was used in part B we adapted that geometry in order to create a more linear shelter structure. We cut foam C-shape piecies in different sized and then lined them up according to the design. Then we used paper mache in order to make it a solid structure.

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C.2 - Tectonic Elements & Prototypes - Form-finding

Soon we realised that this concept was not going to be ideal since the linear structure serves no specific purpose to the echidnas and could in fact be uncomfortable to them, hence, we experimented with adjusting it in order to be more functional. After this experimentation we decided to drift away from that geometry and focus on a more straight and domed shape.


C.2 - Tectonic Elements & Prototypes - Form-finding

As our site and design specifications are versatile we agreed upon creating different forms that would apply on different sites based on the rules we placed on the design. The following outcomes are some of the variations that we would use. Unfortunately we can only focus on building one.

Shelter One

This shelter could be applied in multiple locations and its design could accommodate up to two echidnas. It follow the dome and hexagon rules.

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This structure could accommodate multiple echidnas, however each have their own space as they are generally solitary creatures. It could also be applied in locations where the ground is not completely even thanks to the curved, flexible design.

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C.2 - Tectonic Elements & Prototypes - Form-finding

Shelter Two


Shelter Three

This shelter could accommodate for a mother echidna and her puggle as it is more spacious, however it still provides protection from predators.

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This geometry works really well with our design requirements as it is comfortable for the echidnas to enter, however, it is small enough to stop predators from entering. It is a longer geometry that is dome shaped and has different height variations. It is higher in the middle and lower towards the ends in order to allow echidnas to move at ease and be safe from external threats. It can fits all the requirements and can be used on site.

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C.2 - Tectonic Elements & Prototypes - Form-finding

Shelter Four


C.2 - Tectonic Elements & Prototypes - Form-finding

After this experimentation we created the geometry below. Although this geometry was considered to be ideal to present as the final built model by all group members we realised that is not possible to fabricate this number of hexagons (350) based on the time frame therefore we settled for the same base geometry, however, with less hexagons. So, even though this is our proffered outcome, it will not be the outcome we will be fabricating.

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C.2 - Tectonic Elements & Prototypes - Form-finding

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C.3 FINAL DETAIL MODEL


Throughout this entire experience we concluded that we want our final design to be a domed-like surface covered in hexagons which protects the echidnas from dogs and other potential predators. It also act as a resting and hibernation spot for when the echidnas want to spend some time away from their regular environment. It is made of lightweight concrete and is 700mm wide, 700mm long and 400mm tall.

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C.3 - Final Detail Model - Introduction

Intro


C.3 - Final Detail Model - Fabrication Process

Fabrication in a glimpse

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We created our definition by having an overall based geometry and applying the hexagon component from the plug in LunchBox. Then we created holes in each hexagon by setting an attractor point based on the desired outcome. We lofted the outline of the hexagon with the outline of the hole to create a surface. Then we offseted the initial geometry and repeated the same steps. Finally, we lofted both geometries together to create a solid structure with thickness.

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C.3 - Final Detail Model - Fabrication Process

The definition


C.3 - Final Detail Model - Fabrication Process

Reference surface/geometry; reconstruct initial surface/geometry Set attractor points and domain

Create holes and weave edges to form surfaces

Generate hexagonal shapes on surface Offset initial surface/geometry

Loft surfaces to create overall geometry

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When we computed the hexagon patterns into the form, it generated multiple hexagons that could be algorithmically controlled. We decided for constructibility, the hexagons should be modular in shape, but to create more interesting outcomes, we played with the voids in the center of each hexagon to produce a variety of fenestrations. After thorough investigations of variations, we agreed to construct a manageable portion of the overall geometry. The selected form is a 700x700mm part of the form which is made of 18 hexagons interlocked side by side together. The following steps documents the process of how we created the final model:

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A. Robotic Cutting: The outline of each Hexagon is all modular but with different center voids. Based on the grasshopper definition, we simplified the center voids to 3 varied sizes: Large (4), Medium (10) & Small (4). 1. Foam blocks of 400 x 240 x 300 dimensions (limited by the wire cutter’s reach) are first prepared. Each foam block is mounted as in picture a. We cut 8 half-hexagons with large voids, 20 half-hexagons with medium voids and 8 half-hexagons with small voids (which gives us a total of 18 full hexagons). All half- hexagons have 2 interlocking profile.

C.3 - Final Detail Model - Fabrication Process

A closer look


C.3 - Final Detail Model - Fabrication Process

2. The sides of the hexagons are further cut into layers of strips. 3. Each half-hexagon is remounted in picture b. Each half-hexagon has its unique 3-face cut, extracted from the grasshopper definition. There is a total of 36 different half-hexagon geometries and we repeated it once more for the mirrored side.

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1. We interlock each half-hexagon back together which gives us the 18 hexagons. These 18 hexagons are slide back together from the strip profile. It is further reinforced together using silicon and metal wires.

C. Finishing touches:

1. 2 layers of cement were coated onto the plastered model.

2. The model was further sanded to give a smoother finish.

2. To give a rigid integration, the whole model is layered with plaster bandages

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C.3 - Final Detail Model - Fabrication Process

B. Integrating the Hexagons:


C.3 - Final Detail Model - Renders

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C.3 - Final Detail Model - Renders

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C.3 - Final Detail Model - Renders

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C.3 - Final Detail Model - Renders

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C.3.1 GALLERY


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Drone footage

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C.4 LEARNING OBJECTIVES & OUTCOMES

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Fabrication

We learnt how to cut numerous hexagon surfaces with the robot. We divided the hexagon into two parts, each parts we had a cut with three multiple faces. Using the robot is especially challenging when our cuts faces the problem of joint-out-of-range, and in some cases with 2 joints. In order to solve this problem, we had to adjust these joints (4+ 6) to the extreme negative position so that it could get through the whole cutting process when it rotates to the extreme positive end.

We learnt some basic techniques of casting with Plaster (right amount of water) & Concrete (right proportional mixture of different raw materials like water, cement and aggregates). We learn the ideal pre pouring and curing duration.

Scale

Teamwork

We learnt how to make the correct scale of the final model for fitting the actual size of the echidna into it. For example, the scale of the model is 1:1 and the entrance of the model for the echidna is 200mm so that it makes sure echidna could enter the hotel whereas its predators would not be able to access.

Due to limited time and the choke point problem at the robot, we decided to organize the task based on our strength & opportunity: (A) Parametric computation + Documentation & (B) Robotic cutting + Model making. We played with variations of form findings and geometries together at the beginning and when we agreed on one,

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We learnt how to use plaster bandages to cover the weaker parts of each two edge connections and make the joint surface smoother,then coat the surface with a layer of cement to make the model an entity.

C.4 - Learning Objectives & Outcomes

Robotic cutting


Learning Objective Review The learning objective of the studio taught us the potential of Parametric design which integrates 3 control points together: Design Futuring, Fabrication and Materiality. We learnt about design futuring; the importance of sustainable design that is not purely about man but must be nature inclusive. It becomes a basis to and our design concept. With Parametric Design, it allows a great variation of form finding and patterning which

generates plenty of interesting outcomes that can be easily manipulated algorithmically. Subsequently, patterns could be applied to these forms to produce exciting façades. We are constantly challenged by the idea of sustainability which we constantly go back and forth with form manipulation of parametric design. With robot fabrication, we were limited to the field of the wire cutter’s planarity. This led back to the necessity of manipulating the ideal dimensions for foam cuts, and subsequently affects the overall geometry. With materiality, we are further pushed to design for practicality. Though we were not able to cast our final model in concrete, we were planning its form work and casting to be according to a concrete outcome, which should be of a specific thickness to give strength. Factoring this in, we had to redesign the computational model to meet the material principles.

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C.4 - Learning Objectives & Outcomes

our strongest parametric member will control the design and simplify it for cutting. The 36 differing cuts were shared among 2 members who took charge of the cutting. While the cutting took days, our parametric member worked on the presentation boards, flip book and renders. Once all the cuts were generated, we consolidated our efforts to finish the model together.


C.5 REFERENCES

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Images and research House of Hungarian Music. (n.d). Retrieved March 11,2016, from http://www.arch2o.com/house-of-hungarian-music-sou-fujimoto/ Images of House of Hungarian Music. (December, 2014). Retrieved March 11,2016, from http://www.archdaily.com/580852/sou-fujimoto-chosen-to-design-budapest-s-house-of-hungarian-music/

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