DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND

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3Lecturer (Sr.Gr), Department of Mechanical Engineering, PSG Polytechnic College ***

AniketGulkaneetal.,(2017)confirmedthatthismechanismwillnotaffecttheefficiencyofthevehicleandalsoreducethe risk of being ride with the side stand. It is more economical and reduce accidents due to unnoticed mistake by the user of the vehicle.Itisnotusedwithanyexternalpowerandtherebynotdisturbingthepowerofthevehicle.

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Literature Review

2Lecturer, Department of Mechanical Engineering, PSG Polytechnic College

International Research Journal of Engineering and Technology (IRJET)

Volume: 09 Issue: 03 | Mar 2022 www.irjet.net

In the present world more advancement in our living standard. Bike travels are more economical and easy travel from one placetoanotherthanothermodesoftravel.Thesidestandplaysamajorrolewhilethebikeisinarestposition.Theridersare forgetting to take off the side stand that leads to an accident. To prevent this, an automatic side stand retrieval system is essential. Thisprojectworksundertheprincipleof Bernoulli’stheorem.This projectfocusesoneliminatingexternalsources of energy. The intake manifold concentrated with power and torque. The intake manifold used to maintain the charge's quality,physicalqualities,andair fuelratiomustallbethesame.Asaresult,manufacturerspaygreatattentiontotheengine intake manifold when designing. The air fuel mixture is fed to the engine through a carburetor. It properly balances the gasoline with the incoming air and feeds it to the engine. The intake manifold moves forward, directing an equal amount of chargetoeachofthecylinders.Aspecialdiaphragmisconnectedtotheintakemanifoldbymeansofarubberhosetotakeoff thesidestand.

1Lecturer (Sl.Gr), Department of Mechanical Engineering, PSG Polytechnic College

DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND

Vishal Srivatsava et al., (2014) designed a mechanism to release the stand for maximum frictional toque operated by a push button.Theauthorconcludedthatthe mechanism hassomedisadvantages while engaging anddisengaging anditisrunning withawormgearmechanismpoweredbythebattery.

Introduction

The mechanism involved in designing of this automatic release of motorcycle stand is that it has to be release automatically whenthevehiclestartstomove.Theextraspringmechanismattachedwiththestandwilltakecareofthisfunctionwhenthe enginespeedwillbeincreasedbythrottling.Anindicationbuzzerisalsoattachedtoconfirmthereleaseofthestandanditcan alsobeamessagetotheuserofthevehicleforsafetypurpose.Themethodologyusesthepowerfromtheengineonlyduring

e ISSN: 2395 0056

Mr. M. Suresh1, Mr. G. Nirmal kumar2, Mr. T. Sakthivel3

Abstract In the modern engineering world two wheeler vehicles play an increasingly significant role in our lives in today's globe.Theuseoftwo wheelersisextremelycommon. Sidestandplaysamajorroleinalltypesoftwowheelerswhileinrest position, most of the time accidents occur due to forgetting to lift off the side stand. In India, 20 to 22 percent of accidents occur because the lift of the stand is forgotten. So it is necessary to prevent this condition. It may be avoided by using an automatic side stand mechanism. This paper enables the side stand of the two wheeler to release automatically when the accelerationisgivenaftertheenginegetsstarted.Themainfocusoftheprojectistoavoidtheaccidentduetonon removalof thesidestandofthemotorcycle.

Key words: Automatic side stand, Release Mechanism, Safety, Economical

Inthispresentwork,reviewsofpreviousworkdonerelatedwithautomaticmechanismusedforreleasingthesidestandofthe twowheelerwithsafetymeasuresofthemechanismisalsoanalysedandaredetailed below.

Shanmugapriyan et al., (2020) studied the smart side stand control system powered from the wheels and doesnot affect the performance of the vehicle. In future, the mechanism can be attached with Internet of Things (IoT) that ensures the safety measuresofthehumantoavoidaccidents.

p-ISSN: 2395-0072

Methodology

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Problem Identification

International Research Journal of Engineering and Technology (IRJET)

Inactual sidestands,a kickstandisa singlelegthatfolds outtooneside,typicallytheleft,andthebikeleansagainstit.Side standscanbeattachedtothechainstays behindthe bottombracketortoa chainandseatstaynearthe back hub.Themost commoncauseofaccidentsispeopleforgettingtotakeofftheirvehicle'ssidestand.

Volume: 09 Issue: 03 | Mar 2022 www.irjet.net

e ISSN: 2395 0056

thestartofthevehicleanditisfoundthatthereisnosignificantvariationintheefficiencyofthevehicle.Themainobjectiveof thismechanismisto avoid accidentsand canbe easilyadoptedin anytwo wheelers ina cost effective manner. Infuture the mechanismcanalsobeconnectedwithIoTforfurtherenhancementsinordertoimprovethesafetyofthevehicleuser.

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Design concept Parts implemented for design Thepartsthatareimplementedfordesignare ➢ Intakemanifold ➢ RubberTube ➢ VacuumDiaphragm ➢ Extension Spring ➢ Sidestandlever

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p-ISSN: 2395-0072

port is connected to the pressure (Vacuum) line. When the pressure is applied to the port by below atmospheric pressure, the spring tension is released due to this the spring is compressed, the rubber cap is sucked inside whichcausesthesidestandrodtomove.

Intake manifold

Rubber Tube

➢ TheCoverVacuum

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Intake manifold

Anintakeisasystemofpassageswhichconductthefuelmixturefromacarburetortotheintakevalveoftheengine. The intake manifold is located between the carburetor and the cylinder head. On the multipoint injected engine, the intake manifoldholdsthefuelinjector.

Rubber tube has 15mm diameter and length 80cm is fixed between the intake manifold and vacuum port on the diaphragm.

Volume: 09 Issue: 03 | Mar 2022 www.irjet.net

Manifold design has to do with the efficient operation of an engine, for smooth and even operations, the fuel charge takenintoeachcylindershouldbeofthesamestrengthandquality.

Majorpartsofdiaphragmare Steelrod Spring Rubbertube Vacuumport

International Research Journal of Engineering and Technology (IRJET)

Vacuum Diaphragm

Meanradius =6.75mm

Elasticenergystoredinspring =4703.89N/mm

Stiffness =7.75N/mm

Working of side stand retrieval system

Thespringistoserveanimportantfunctioninvibrationcontrol.Opencoilspringisusedwithfollowingspecifications

Freeheight(h) =89mm

Volume: 09 Issue: 03 | Mar 2022 www.irjet.net

Volumeofspring =1873.68mm3

Theuserprovidestheinitialinputtothesystembyturningthekeyignitionswitch.Whenanengineisstarted,theair fuel is mixed in the right proportion in the carburetor, and then it is supported to the combustion chamber of the engine through the intake manifold. The intake manifold gets a vacuum effect due to the flow of air mixture inside the intake manifold.Thequantityofvacuumpressuredependsontherateofflowofairfuelmixturefromcarburetortoenginecylinder throughintakemanifold.Thisvacuumpressureiscreatedbythevacuum.

Strainenergy/unitvolume =24.62N/mm2

The diaphragm is fixed on the stand at bottom position, it locks the side stand which causes struggle to push the stand manually. The vacuum pressure is applied to the diaphragm due to this the rod will move backward and stand release automatically.

Thetopofthefemalesectionisremovedandasinglesteelplateiswelded. Thetwometalpiecesareweldedtogether withinthegapofthefemalesectionandisholdedbyboldandnut.

No.ofturn =25

International Research Journal of Engineering and Technology (IRJET)

Pitch(P) =3.56mm

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Fabricated Stand Structure

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Spring

ModulusofRigidity =749.41N/mm2

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Wire Outerdiameter=1.5mmdiameter =15mm

e ISSN: 2395 0056

At the end of the vacuum line, a vacuum port of the diaphragm is connected. The vacuum pressure inside the diaphragmthroughthevacuumportcausesthesteelrod

1. S.Shanmugapriyan, S.Kumaresan and Ms.P.V.Gokila (2020) Smart Two Wheeler Side Stand Control System, InternationalJournalofNewInnovationsinEngineeringandTechnology

References

5. BharaneedharanMuralidharan,RanjeetPokharel,“AutomaticSideStandRetrieveSystem”,IndianJournalofResearch (IJR),ISSN:2250 1991,Volume3,Issue2,Feb2014.

Conclusion

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Whichisinitiallyextendedtoget back inside, thisresultsthesidestand to release. Thesteel rod isconnectedtothe topofthesidestandasinmannertolockthesidestand.

International Research Journal of Engineering and Technology (IRJET)

4. PintooPrjapati,Vipul kr.Srivastav,Rahul kr.Yadav,RamapukarGon,PintuSingh, Mr.Sandeep,“SprocketSide Stand RetrieveSystem”,ISSN:2320 8163,Volume 3,Issue 3,May June 2015.

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3. Vishal Srivastava, Tejasvi Gupta, Sourabh Kumar, Vinay Kumar, Javed Rafiq, Satish Kumar Dwivedi, “Automatic Side Stand”,InternationalJournalOfEngineeringandAdvancedTechnology(IJEAT),ISSN:2249 8958,Volume 3,Issue 4, April2014.

2. Aniket Gulhane, Ganesh Gawande2,Bhagwat Gawande, Shraddha Dhule, Chaitanya Deshmukh, ,Fabrication of Automatic Side Stand Lifting Mechanism , International Journal of Emerging Technologies in Engineering Research (IJETER)Volume5,Issue4,April(2017)

The automatic retrieval system is specially designed by a pneumatically operated mechanism needed for safety purposes. It is designed to operate with the help of the existing vacuum pressure from the inlet and without any external requirements. The construction for this mechanism is simple and the minimum parts required. It is the economically best suitablesupportingdeviceforbikeriderstooperatethevehicleinsafer conditions.Infutureaspects,themechanismwill be fittedinanintegralpartofthevehicleandstudieswillbecarriedoutaccordingly.

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