Top 10 Companies Revamping the Packaging Industry September2023

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VOL: 09 ISSUE: 05 2023

Revolu onizing Green Packaging for a Sustainable Future

COVER STORY

Paper Foam

Revolutionizing Green Packaging for a Sustainable Future

Cx Vonco Products Transforming Concepts into Reality with Custom Medical Devices, Flexible Packaging, and Tailored Component Solutions

Sabert Corporation

Adapting to the Times

Ensuring More Sustainable Packaging Solutions

- by Michael Warner

ARTICLES Reducing Waste Strategies for Sustainable Packaging Practices

Smart Packaging Merging Technology and Consumer Engagement

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n an era defined by rapid advancements and heightened environmental consciousness, the packaging industry stands at the forefront of a transforma ve journey. Tradi onally viewed as a means to protect and contain products, packaging has evolved into a dynamic force that intertwines innova on, sustainability, and consumer expecta ons.

The contemporary packaging landscape is characterized by a paradigm shi towards sustainability. As consumers increasingly priori ze eco-friendly prac ces, the industry is responding with a commitment to reduce its environmental footprint. Companies are adop ng recyclable materials, embracing minimalist designs, and exploring innova ve alterna ves to single-use plas cs. This shi not only aligns with global environmental goals but also caters to a conscien ous consumer base demanding responsible packaging solu ons.

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Environm e n ta ing er

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Technological advancements are reshaping the packaging industry, enhancing both func onality and aesthe cs. Smart packaging, incorpora ng technologies like RFID tags and sensors, not only ensures product safety but also provides consumers with valuable informa on, contribu ng to a more transparent and engaging shopping experience.

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In this editorial, we bring forth industry leaders through the latest edi on of Top 10 Companies Revamping the Packaging Industry and delve into the mul faceted aspects of the packaging industry’s evolu on. From sustainable prac ces and technological integra on to the role of packaging in brand storytelling, we navigate the intricate web of challenges and opportuni es that define this cri cal sector. As the industry con nues to reinvent itself, striking a balance between innova on, func onality, and sustainability remains paramount.

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In this increasingly conscious of the environmental impact of packaging, one company has been at the forefront of the green packaging revolution for over 25 years PaperFoam®. Led by visionary CEO Willem Derkman, it has been blazing a trail in innovative, biobased, and compostable packaging solutions, offering a game-changing alternative to plastic and conventional packaging materials.

For PaperFoam, sustainability is more than a mere catchphrase; it’s a core value that permeates every aspect of its operations. Employing state-of-the-art technology and patented injection molding techniques, they craft packaging interiors with impressively low carbon footprints. By harnessing industrial starch and fibers in their protective

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midst the rapid-fire pace of modern life, convenience often comes at a cost - a cost to our planet and its precious ecosystems. Among the many pressing environmental challenges we face, plastic pollution remains a significant and urgent issue. One of the major contributors to this problem is plastic packaging, which has become ubiquitous in our daily lives. However, it’s time to rethink our reliance on plastic packaging and embrace a more sustainable future.

We feel like we are just getting started. There is so much unnecessary plastic still used in packaging that there is still a lot to gain. At the same time, we keep improving our process and product.

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packaging solutions that are both environmentally responsible and economically viable.

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PaperFoam® packaging exhibits spontaneous decomposition within a matter of weeks, leaving behind no harmful residues or pollution.

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Let us delve deeper into their journey!

Willem - Leading PaperFoam to New Horizons Willem Derkman, the CEO of PaperFoam, had his first introduction to the company during his technical business administration studies at the University of Groningen. After joining the marketing and sales department in 2002, he witnessed the company’s growth and progress. When the former CEO, Mark Geerts, began searching for a successor, Derkman was chosen to fill the role. With pride, he reflects on the achievements and accomplishments of PaperFoam throughout the years.

Organizational Standards and Values of PaperFoam Quality:

trays, it has set unprecedented standards for eco-friendly packaging, presenting a greener choice over plastic, carton, and pulp packaging.

With a commitment to making a meaningful global impact, PaperFoam’s tailor-made packaging solutions cater to a diverse array of industries. From consumer electronics to medical devices, cosmetics to dry foods, their innovative designs are customized to meet the unique requirements of each client. Esteemed companies such as iZettle, T-Mobile, and Airtame have embraced PaperFoam as their ecofriendly packaging partner, adopting a sustainable approach to product presentation.

PaperFoam’s journey towards environmental sustainability commences in the Netherlands, where their Research & Development, packaging design, and mold manufacturing are meticulously conducted. From this hub of innovation, it serves clients across the globe, with local sales agents situated in Amsterdam, Berlin, New York, and Penang.

With production facilities spanning the USA, Malaysia, Czech Republic, and the Netherlands, PaperFoam’s influence extends far and wide, leaving a positive imprint on a global scale.

As the demand for top-tier product presentation grows, PaperFoam rises to the occasion by delivering cost-effective production, design, and logistics implementation. Their dedicated team of nearly 300 full-time employees worldwide ensures seamless execution, providing top-notch

The main goal of PaperFoam is to offer an excellent product that meets customer requirements within the given timeframe. From new product development to production and product delivery, it is dedicated to ensuring zero defects in every step of its processes.

This view on quality must be achieved through the following: • • • • • • •

Excellent customer service, Sufficiently skilled staff, who feel responsible for their work in relation to internal and external customers, High delivery reliability, Efficient, effective, and flexible internal business processes, Reliable suppliers, with regard to quality, delivery time, and supply at competitive prices, A good internal awareness of their capabilities, Clean working environment.

From temporary workers to management, the entire business is infused with quality thinking. Every person and every process must continuously check and preserve quality in their everyday job. The firm keeps a constant focus on quality by giving importance to what benefits the consumer.

Continuous Improvement: They strive for continuous improvements in their processes in several ways:

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The organization remains responsive to the evolving needs and desires of its stakeholders and the changing environmental conditions. This is accomplished through regular risk assessments and gathering feedback from stakeholders.

By embracing emerging technologies and undertaking groundbreaking customer projects, companies are able to stay at the forefront of knowledge and innovation.

They are all ISO 9001: 2015 certified, which emphasizes their focus on quality.

Corporate Social Responsibility: Sustainable living is something that PaperFoam is dedicated to. Their Corporate Social Responsibility (CSR) policy is built around the idea of fostering a sustainable living environment for both current and future generations.

Throughout the whole process, from the sourcing of raw materials to manufacture and disposal, PaperFoam ensures that the solutions it provides to customers are environmentally friendly. But their dedication to sustainability goes beyond concern for the environment.

Additionally, they make an effort to build long-lasting relationships with their partners and employees while acting in a socially responsible manner.

Employer style: By promoting an open culture within a horizontal organizational structure, PaperFoam wants to put its employees’ welfare first. The company’s principles, which include respect, honesty, adaptability, trust, equality, and appreciation, are essential to developing a work atmosphere that is favorable for employees. Furthermore, PaperFoam aggressively solicits and values the ideas of its staff members, encouraging them to spot and emphasize areas that could use improvement.

Diversity: With regard to hiring practices, PaperFoam adheres to encouraging diversity. The business makes sure that training facilities, other hiring agencies, and employment agencies all follow the same employment standards.

Additionally, wherever possible, PaperFoam wants to give people who might encounter obstacles in the job market a chance to join its workforce.

Local: In its hiring practices, PaperFoam is devoted to supporting

diversity. The business makes sure that all hiring agencies, including employment agencies, other hiring agencies, and training facilities, follow the same employment standards.

Additionally, PaperFoam strives to make it possible for anyone who might encounter obstacles in the job market to join its workforce.

Planet: In order to produce its packaging materials, PaperFoam places a high priority on minimizing its negative impact on the environment and using fossil fuels everywhere possible. A more sustainable world is actively promoted by their goods. Utilizing bio-based materials, they want to create packaging that is both recyclable and compostable at home.

Throughout its entire existence, PaperFoam® sustainable packaging presents an eco-conscious alternative. Utilizing industrial starch, fibers, and water, this packaging incorporates biobased and renewable materials in its production. The outcome of this low-carbon, energyefficient manufacturing technique allows the product to be composted at home or recycled alongside paper.

Furthermore, PaperFoam® packaging exhibits spontaneous decomposition within a matter of weeks, leaving behind no harmful residues or pollution. This certified sustainable packaging benefits both producers and customers by exemplifying ethical and environmentally-friendly practices. Moreover, PaperFoam® effortlessly dissolves in water without generating any hazardous waste, rendering it entirely compostable.

Due to its lightweight nature and dedication to eliminating plastic waste, PaperFoam® significantly contributes to the reduction of CO2 emissions. Its reduced weight also results in lower emissions during transportation, making it a highly advantageous choice for sustainable packaging.

Functionality and Aesthetics PaperFoams core values They consider the following core values important: • •

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Together: To achieve its goals, they work together with both internal and external stakeholders.

Flexible: To give their clients the finest service possible, they are accommodating. Additionally, they are accommodating to their staff members, enabling them to arrange their work in a way that minimizes disruption to their personal lives.

Creative: In order to produce appealing concepts for their clients and even more environmentally friendly technologies and materials, they foster innovation.

Solution-oriented: They enjoy thinking of the greatest solution for their customer and taking extreme measures to get it.

Continuity: They want to ensure their continuity by developing long-lasting relationships and becoming profitable over time.

• Sustainable Solution for a Greener Planet Willem says, “Sustainable packaging is as green as it gets.”

Willem underscores the remarkable customizability of the PaperFoam® mixture, emphasizing its capacity to adopt any color since it is meticulously created from scratch.

Furthermore, each mold is carefully tailored to cater to the unique requirements of individual clients. Whether one seeks packaging enriched with added texture, the convenience of stackable packing trays, or the integration of a logo on the biobased packaging, PaperFoam® stands ready to deliver a fully personalized solution. Flexibility is at the heart of PaperFoam®’s ethos.

Speaking of its weight-saving prowess, PaperFoam® packaging excels in reducing weight by up to 40% compared to conventional product packaging. Despite its lightweight nature, it remains resolute in safeguarding the enclosed product. In fact, the biobased packaging forms a protective cushion around the item, outperforming regular packaging in terms of protection.

The production of PaperFoam® trays employs various recipes to ensure a harmonious blend of functionality and aesthetics.

By manufacturing close to customers, PaperFoam® minimizes shipping time and its environmental impact, further solidifying its commitment to sustainability.

Unbeatable Customizability

Speaking of its weight-saving prowess, PaperFoam® packaging excels in reducing weight by up to 40% compared to conventional product packaging. Despite its lightweight nature, it remains resolute in safeguarding the enclosed product. In fact, the biobased packaging forms a protective cushion around the item, outperforming regular packaging in terms of protection.

The production of PaperFoam® trays employs various recipes to ensure a harmonious blend of functionality and aesthetics. By manufacturing close to customers, it minimizes shipping time and its environmental impact, further solidifying its commitment to sustainability.

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Willem underscores the remarkable customizability of the PaperFoam® mixture, emphasizing its capacity to adopt any color since it is meticulously created from scratch.

Furthermore, each mold is carefully tailored to cater to the unique requirements of individual clients. Whether one seeks packaging enriched with added texture, the convenience of stackable packing trays, or the integration of a logo on the biobased packaging, it stands ready to deliver a fully personalized solution. Flexibility is at the heart of its ethos.

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Untold Challenges It’s not always simple to introduce a new packaging material to the market, Willem remarks when speaking about the difficulties. Particularly not when trying to replace plastic, as this has been so thoroughly demonstrated.

Vision for the Future Willem shared his enthusiasm during a discussion of future plans by saying, “We feel like we are just getting started.

There is so much unnecessary plastic still used in packaging that there is still a lot to gain. At the same time, we keep improving our process and product.”

An exciting advancement comes in the form of PaperFoam Plus, a new variant that retains the core attributes of its traditional material while boasting a thicker wall. This enhancement enables it to accommodate heavier or more demanding products, offering a compelling substitute for EPS or Styrofoam.

PaperFoam has recently joined forces with Nissha, united in its primary goal of accelerating research endeavors. This collaboration affords abundant opportunities, time, and resources to explore diverse avenues for enhancement and the creation of innovative technologies.

With each step of the production process closely monitored, the team ensures that perfection is attained. Once the new biobased packaging is flawlessly crafted and passes rigorous quality checks, it is stacked with care and shipped to the eagerly awaiting customers.

Powerful Message Make a conscious effort to preserve our planet by opting for an eco-friendly, biobased, and paper-recyclable packaging solution. When you select PaperFoam® packaging, you go beyond supporting sustainability; you also reap the following benefits: • • • • •

Carbon footprint reduction of up to 90% Personalized and biodegradable design options A diverse selection of colors, intricate details, and textures Enhanced product protection through a perfect fit Embrace packaging for a sustainable future!

Packaging Towards a Sustainable Future: PaperFoam is driven by a firm commitment to significantly mitigate the adverse environmental effects of packaging, particularly concerning global warming and the depletion of non-renewable resources. Over the next 5 years, they have set a target to curtail the worldwide carbon footprint of packaging by approximately 40 kilotons CO2-eq.

Moreover, they are dedicated to an annual reduction of at least 15 kilotons in the subsequent years. To achieve this, PaperFoam plans to replace roughly 500 million conventional packaging trays, crafted from materials like pulp, PE, PET, PS, and RPet, with Biobased and paper recyclable PaperFoam trays. This transition not only reduces oil consumption but also minimizes water usage.

To realize these objectives, it envisions an expansion of at least 15-25% annually. Throughout this growth trajectory, sustainability remains a paramount focus. This includes fostering sustainable relationships with stakeholders, such as employees and customers, while ensuring an unwavering commitment to environmental sustainability.

They want to achieve their ambitious goals by below summarizing six main topics: • • • •

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Strictly adhere to the zero-defect policy.

Reduction of energy use and garbage generation at their workplaces.

The ease with which PaperFoam® is accessible to clients everywhere.

Growing and solidifying their customers among the industries where PaperFoam is applicable. They concentrate on initiatives for which they have faith that production can be carried out successfully and profitably. They are willing to take on difficult initiatives that advance our technologies.

Innovation and advancements in PaperFoam production methods and material.

Upholding long-lasting connections with all of their stakeholders, which entails close collaboration with their clients, business partners, and strategic suppliers.

Raving Countless Awards Dieline Award: Half Magic beauty NL packaging awards: Alpine Worldstar Award 2022: Eco-minded Packaging for Half Magic: “Makeup containers rarely get recycled. Why? Because there are too many obstacles. Compacts and other containers are too small for curbside recycling, or makeup containers consist of materials that are often unsuitable for recycling to begin with. We can change that. Half Magic strives to shake up and wake up the makeup industry when it comes to reducing beauty waste. Excited to support them in promoting circularity in the beauty industry, we created PaperFoam® makeup compacts and other packaging solutions for Half Magic,” expressed Willem.

Sabert Corporation Ensuring More Sustainable Packaging Solutions

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nsuring the safety, freshness, and integrity of our daily food consumption is of paramount importance. By prolonging the shelf life of perishable goods and mitigating food waste, we not only guarantee this assurance but also make significant strides towards bolstering environmental sustainability.

This generates the need for food packaging. The packaging industry plays a pivotal role in ensuring consumer safety, product quality, sustainability, market competitiveness, and economic development. Its contributions are instrumental in addressing contemporary challenges and driving positive changes in various sectors of the economy.

Sabert Corporation is at the forefront of innovation, constantly developing new products and solutions that prioritize sustainability. The company understands the importance of eco-friendly packaging materials and actively invests in research and development to create alternatives that match or surpass the performance of conventional materials while being environmentally responsible. The company, under the leadership of Stephny S. Halstead as Vice President of Marketing and New Product Development, has significantly contributed to advancing the packaging industry.

Stephny S. Halstead, the VP of Marketing and New Product Development at Sabert Corp. has been instrumental in driving innovation within the organization, particularly in the realm of new products and customer solutions. With her extensive experience and deep-rooted passion for design and aesthetics, she has played a crucial role in elevating Sabert Corporation to its current status as a billion-dollar global manufacturer of innovative and sustainable food packaging products and solutions.

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Innovating Sustainability and Transforming Industries!

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We understand our signi icant role in helping push sustainability forward, which is why we have been at the forefront of providing our customers with sustainable and innovative packaging solutions for 40 years.

catering trays. Over the years, under Stephny’s leadership, the company has evolved into a celebrated food packaging organization renowned for its groundbreaking innovation and customized solutions. Sabert’s presence extends across seven domestic manufacturing plants, a domestic recycling facility, two state-of-the-art Advanced Development Centers, and four international locations, all supported by a dedicated team of over 3,000 employees.

With a career spanning over two decades in the packaging industry, Stephny has borne witness to the dynamic evolution of food packaging within the ever-changing food service landscape. Her educational background in fashion merchandising and design has been a foundational aspect, igniting her passion for aesthetics and materials, which she seamlessly integrates into her current role.

Ensuring Customized Solutions

Transitioning from fashion merchandising to packaging marketing and subsequently into product development, Stephny has found a fulfilling channel to explore her creative interests within her career. Her journey has involved collaborative efforts with talented designers, extensive exploration of packaging materials and innovative technologies in the realm of material science, and a profound understanding of restaurant menu development and its associated operational challenges.

Sabert Corporation, established in 1983 by Albert Salama, initially boasted a modest portfolio comprising just five

Overall, Stephny’s career in the packaging industry stands as a testament to her ability to merge her love for design

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and presentation with the intricate world of packaging, ultimately contributing to the success and reputation of Sabert Corporation.

Pushing Sustainability Forward Today, the industry is navigating the legal complexities and heightened consumer focus on sustainability, specifically sustainable food packaging. Food packaging is an important part of the solution to some of the world’s most pressing problems of climate change, food accessibility, and consumer waste. Sabert understands its significant role in helping push sustainability forward, which is why the company has been at the forefront of providing its customers with sustainable and innovative packaging solutions for 40 years.

It has developed Earthtelligent, a sustainability platform, to ensure it continues to invest in resources and initiatives to drive improvements in environmental outcomes across the entire organization, from its manufacturing to product innovations. Out of 268 of its new products in 2022, 81% were sustainable. The company also benefits from its global footprint, which gives it the strength and scale to stay ahead of market trends and enables it to take advantage of best-inclass resources, technology, and expertise to drive continued growth.

Eco-friendly materials that can match the performance of conventional materials are often more costly. This fact can discourage some foodservice operators from adopting sustainable packaging, especially if operators face having to compromise between environmental and financial goals.

Sabert actively seeks solutions, whether through material innovations or investing in operational enhancements, to help its customers transition to more sustainable packaging solutions in the most cost-effective ways possible. At the end of the day, its goal is to help the industry move towards

a greener future and improve the consumer perception of the overall value of food packaging.

Fostering Innovation Sabert has a deep passion for food and a 40-year heritage of pioneering innovation. It’s ingrained in its identity and has been from the very beginning. At the cutting edge, the Sabert Centers for Innovation team is dedicated to advancing its existing product and process solutions and developing new ways to optimize the use of paper, pulp, and plastic in food packaging.

Elevating Brand Awareness Sabert prioritizes safety, performance, and quality. Its experienced manufacturing team operates state-of-the-art equipment in an environment certified by BRC, enabling the company to develop high-quality food packaging that complies with global food safety initiatives. With advanced materials and innovative features, forms, and functions, its products perform at the highest levels in the most demanding conditions and competitive markets.

From performance to presentation, food packaging is a significant consumer touchpoint and can make or break someone’s dining experience. The right food packaging should enhance the experience of seeing, holding, buying, and enjoying good food. It also needs to ensure the food stays fresh and secure during transport. Sabert has also seen an uptick in its customers looking for ways to elevate brand awareness, especially now as more people are experiencing food off-premises. Custom printing, embossing, and interactive packaging features, such as audible locking systems, are great examples of how to use food packaging to enhance the consumer experience while ensuring your brand stays front and center.

Decades-Long Legacy

Sabert’s product designs originate with its in-house Sabert Design Studio, where the team collectively brings over 100 years of product design expertise. To foster innovation, the company incorporates a Blue-Sky Process, which allocates 20% of its designers’ weekly schedules to contemplate solutions for the future. This dedicated time enables them to continually brainstorm novel solutions to cater to the distinctive food packaging requirements of valued customers and partners.

An innovation Sabert is excited about is its EcoEdgeTM Paper Cutlery. This groundbreaking disposable cutlery line offers operators a viable and sustainable alternative to plastic cutlery. Derived from FSC-certified renewable resources, EcoEdgeTM Paper Cutlery achieves the same fitness for use as plastic cutlery, standing up against hot, warm, and cold foods. So far, the company has received initial positive feedback from operators that the paper cutlery far surpasses the performance of wood, bamboo, and other plant-based alternative cutlery solutions.

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Sabert believes that the best way to break into the packaging industry is to dive in and get familiar with the different aspects of the business, from manufacturing to marketing to sales. What’s ultimately important is to come to the table with a passion for the food service industry and a willingness to learn the business. Sabert has seen employees start their careers on the plant floor and move into leadership roles within the operations and manufacturing teams.

Internships can be a great first step in getting started in the industry.

Industry Recognition The customers view Sabert as a true partner. Sabert collaborates with them, listens to their needs, and delivers results. This approach is a testament to why Sabert has longstanding customer relationships spanning decades.

What also makes Sabert successful is its people. The company is proud of its culture and commitment to empowering employees to grow and succeed. As a testament to these efforts, Sabert was voted one of America’s Greatest Places to Work for Diversity, for Women and Parents & Families in 2023, and one of America’s Greatest Places to Work by Newsweek.

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Keith Smith President and CEO Vonco Products

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Where Experience and Innovation Converge for Custom Solutions!

captivate consumers but also hold far-reaching implications for healthcare, safety, and security across industries.

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Let us delve deeper into their journey!

n the realm of medical science, innovation stands as a beacon of hope, promising enhanced patient care and improved outcomes. The intersection of cutting-edge technology and human ingenuity has led to the creation of groundbreaking medical devices that have redefined the boundaries of the modern healthcare industry.

From state-of-the-art surgical robots that offer unparalleled precision to wearable health-monitoring devices that empower individuals to take charge of their well-being, the spectrum of medical innovation knows no bounds. These remarkable inventions not only save lives but also elevate the quality of life for millions around the globe.

Vonco, an exemplar of innovation, stands at the forefront of progressive endeavors, driven by an unwavering commitment to customer contentment. As a pioneering leader in the medical packaging industry, Vonco Products possesses the prowess to transmute abstract ideas into tangible realities, bestowing tailored solutions in flexible packaging and components across diverse markets. At the helm of this dynamic enterprise resides the visionary leader, Mr. Keith Smith, who holds the esteemed positions of President and CEO.

The Visionary Leader - Igniting Innovation and Impact Keith assumed leadership of the company in December 2012. Before this role, he held the position of General Manager at Appleton Papers, overseeing the Carbonless Rolls and Security Papers division, which was a significant part of a $1 billion paper company. Keith’s educational background includes a bachelor’s degree in industrial engineering and an MBA from Northern Illinois University.

He has also earned Lean and Six Sigma certifications from the University of Michigan, showcasing his dedication to continuous improvement and efficiency.

Keith is renowned for his ability to cultivate contagious energy within his organizations and his unwavering commitment to fostering innovation, creativity, inspiration, and a spirit of adventure. Beyond his professional pursuits, he actively dedicates his time and resources to support fellow entrepreneurs, education, athletics, and health initiatives, exemplifying his passion for making a positive impact on various communities.

Commitment to Innovation

Over six decades ago, Vonco embarked on a trailblazing journey as a pioneer in custom equipment and packaging, quickly amassing a reputation for unparalleled precision and quality. With the industry’s evolution, Vonco’s expertise expanded, leading to the diversification of its offerings to include custom medical devices and components, flexible packaging, and contract-manufactured solutions.

A beacon of strength lies in Vonco’s ability to craft liquidtight bags flawlessly tailored to any desired shape or fitment. Leveraging both supported and unsupported films, Vonco has mastered the art of personalized packaging solutions that cater to its clients’ unique requirements. This exceptional capability grants Vonco a competitive edge, particularly in the medical and consumer markets, where precision and reliability hold paramount significance.

Embracing cutting-edge technology, it revolutionizes interactions with packaging and among individuals. Fusing state-of-the-art manufacturing processes with extensive investments in research and development, Vonco perpetually elevates the standards of product quality and customer experiences. Their innovative solutions not only

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Vonco is captivated by the intersection of creativity, innovation, technology, and practicality in the solutions they provide to hospitals, patients, and consumers.

Packaging plays a vital role in shaping consumer experiences, ensuring product and people’s safety, and conveying brand values – A significance that cannot be overlooked.

The packaging industry is in a constant state of evolution, continuously adapting to changing consumer preferences, technological advancements, patient needs, and industry trends. Recently, there has been a heightened focus on ecofriendly materials, not only in healthcare but also across the consumer industry. Vonco is committed to staying at the forefront of these changes, offering sustainable products and packaging to protect our environment while meeting consumer demands.

Moreover, Vonco recognizes the immense potential of artificial intelligence and technology in the next five years.

These advancements will revolutionize supply chain management, product tracking, and consumer engagement.

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innovation in new packaging materials, design concepts, and technologies. Proactive efforts in sustainability and technology integration position them as industry leaders while contributing to a more sustainable and tech-savvy future.

Advanced PCR Approaches Vonco is presently engaged in the development of its PCR and recycle-ready structures. The company places great importance on providing these solutions to the market, as it aligns with its commitment to staying abreast of the latest industry technologies and market demands. Vonco’s primary objective is to deliver cost-effective solutions without compromising the necessary material properties required to ensure the security of the product or fluid.

Unlocking Infinite Possibilities As e-commerce continues to flourish, Vonco is determined to find efficient and streamlined ways to deliver its packaging and products to its valued customers.

Journey Ahead In the next five years, Vonco will face both challenges and opportunities in sustainable packaging and technology integration. To achieve their sustainability goals, they plan to adopt innovative approaches like using recyclable, compostable, and bio-based materials and embracing circular economy principles to optimize designs and minimize material usage.

As technology advance rapidly, Vonco will continue to explore new cutting edge-technologies within all industries they serve. Items such as: new equipment, AI technology, and smart packaging are all up for discussion. Addressing the complexities in implementation and integration of advancement changes is crucial.

To manage these challenges, Vonco will stay informed about consumer preferences and conduct competitor research. Continuous learning and training programs for employees will keep them updated on packaging trends and new technologies. Building strong partnerships with suppliers and customers based on trust and transparency is essential.

To maintain its market edge and customer satisfaction, Vonco will invest in research and development, driving

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Vonco specializes in custom solutions, with only a limited selection of stock items. The sales teams collaborate closely with clients to fully comprehend their requirements and specifications. The engineers then offer a range of resources, such as commercialization roadmaps that outline potential risks and considerations, as well as how the product will be efficiently produced and distributed.

Additionally, Vonco provides samples, custom prototyping, and design and development services through their Spark Innovation Sessions. Moreover, depending on the supply chain status, it also offers stocking programs to ensure clients have a secure supply and timely market entry.

Revolutionary Innovations The medical device and packaging industry thrives on innovation. Keith reveals that they have developed two highly innovative products: The Willow milk bag and the EnteraLoc Flow feeding pouch. The Willow bag is a uniquely designed, leak-proof bag specifically made for the Willow breast pump. Willow is described as the world’s first all-in-one wearable breast pump that fits inside a bra, it incorporates a doughnut-shaped pouch/bag that holds breast milk. The bag geometry is particularly unique in that it had to fit a confined space while still unfolding well enough not to hider the flow of breast milk while it fills.

On the other hand, the EnteraLoc™ Flow pouch is a groundbreaking enteral device that sets a new standard for direct connect delivery of nutrition, whether blended or non-blended. It is the first closed-loop enteral feeding solution that seamlessly combines a leak-proof seal,

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a direct-connect ENFit® device, a tube, and can hold a variety of nutritious food options provided by brand owners to complete a comprehensive feeding system.

Industry-leading Quality Systems The facilities in Trevor, WI, and Geneva, IL belonging to Vonco, maintain quality systems that have received ISO 13485:2016 certification and are compliant with FDA 21 CFR 820 regulations. Vonco ensures the integrity of its products with a leak-proof guarantee, utilizing packaging techniques and materials such as Tyvek and Foil to offer various barrier options for safe transport and storage. Leveraging its crossfunctional industry expertise, Vonco can assist in implementing effective quality solutions for your products.

Their commitment to meeting or surpassing regulatory and customer requirements is evident in the products and services they provide.

Impactful Packaging Vonco operates in two vital industries - healthcare and consumer products - Where packaging holds paramount importance. Beyond mere protection, packaging plays a pivotal role in establishing a brand’s identity and forging connections with consumers through thoughtful design, colors, and logos. A well-crafted package stirs emotions, sparks curiosity, and bolsters brand recognition, while consistency fosters loyalty.

Vonco recognizes the significance of eco-consciousness among consumers. Embracing sustainable packaging aligns with consumers’ values, reducing ecological footprints and enhancing brand reputation. Introducing PCR and Recycle-ready alternatives demonstrates Vonco’s commitment to providing sustainable packaging choices for its valued consumers.

Key Advice Keith advises aspiring entrepreneurs to focus on establishing robust partnerships with strategic suppliers, manufacturers, and stakeholders in the packaging ecosystem. By collaborating with dependable and wellregarded partners, entrepreneurs can enhance their capabilities, production capacity, and resource access.

Remarkable Achievements in the Industry EnteraLoc is recognized by the Flexible Packaging Association and won four gold award categories in 2022.

The categories included: · Gold Award, Expanding the Use of Flexible Packaging · Gold Award, Technical Innovation · Gold Award, Sustainability · Gold Award, Packaging Excellence

Keith highlights packaging’s potential for product differentiation in fiercely competitive markets. Exceptional designs set brands apart, captivating consumers’ attention and evoking curiosity. These blueprints etch brand principles, ingenuity, and eminence into minds, ultimately influencing purchasing decisions.

Packaging also serves as an information conduit, providing vital product details like features, usage instructions, ingredients, and certifications. Clear labeling empowers consumers to make informed choices, fostering transparency and trust. Additionally, packaging acts as a silent salesperson, effectively communicating product benefits and addressing consumer concerns.

From a marketing standpoint, eye-catching designs, strategic placement, and innovative formats on retail shelves entice customers to pick up products. Packaging can incorporate promotional materials to engage and encourage repeat purchases.

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Client testimonials: Willow bag is recognized by the Flexible Packaging Association and won three awards the categories include: Gold Award, Technical Innovation Silver Award, Expanding the Use of Flexible Packaging Silver Award, Packaging Excellence “Great competency and support of customers need to help solve problems.”

“My production team confirms Vonco’s custom Tyvek packaging is the best we have seen in years!

“Genesis Plastics Welding, a division of Vonco products, consistently delivers quality results with top-of-the-line manufacturing capabilities. Everything from research and development to production is handled diligently and accurately.”

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Strategies for

Sustainable Packaging Practices 24 September, 2023

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Reducing Waste

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magine a world where packaging, instead of piling up in landfills, transforms into fertile ground for innovation and environmental responsibility. A world where every container whispers a story of resourcefulness, efficiency, and a deep respect for our planet. This is the promise of sustainable packaging – a revolution not just in materials but in how we think about consumption and our shared future.

In this article, we crack the code of waste, exploring five key strategies that businesses can implement to ditch the unsustainable and embrace packaging practices that nurture a thriving tomorrow. From reusable wonders to compostable champions, we’ll unlock the potential of materials that go beyond protection and delve into the power of transparency and collaboration. Get ready to rethink, redesign, and rewrite the narrative of packaging, one innovative solution at a time.

Prioritizing Reusable and Refillable Packaging The most sustainable packaging isn’t packaging at all.

Opting for reusable or refillable alternatives like glass jars, stainless steel containers, and fabric bags allows for repeated use, significantly reducing waste. In industries like food and beverage, refillable systems are gaining traction, with consumers willing to pay a deposit and return containers for reuse. Businesses can incentivize such choices through price discounts and loyalty programs.

Minimizing and Optimizing Packaging Materials While eliminating packaging entirely isn’t always feasible, minimizing its use is crucial. Businesses can analyze their packaging needs and design efficient containers that use the least amount of material possible. Lightweight alternatives like paper pulp packaging can replace bulky plastic options, while concentrated product formulas can reduce the need for large containers. Every gram saved translates to reduced environmental impact and cost savings for businesses.

Embracing Biodegradable and Compostable Materials Moving away from fossil fuel-based plastics towards biodegradable and compostable materials is a gamechanger. Plant-based plastics derived from corn starch, algae, or mushrooms offer sustainable alternatives without compromising product protection. These materials break down naturally when composted, returning valuable nutrients to the soil instead of contributing to landfill waste.

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Championing Recycling and Upcycling

Policy and Regulatory Frameworks

If packaging is necessary, ensuring its recyclability is key.

Choosing materials with high recycling rates, like paper, cardboard, and aluminum, allows for responsible end-of-life management. Additionally, partnering with effective recycling facilities and educating consumers on proper disposal practices further enhances the closed-loop recycling system. Upcycling initiatives, where used packaging is transformed into new products, can also turn waste into creative opportunities.

Government policies and regulations can play a significant role in driving the adoption of sustainable packaging practices. Implementing extended producer responsibility programs, where manufacturers are responsible for the endof-life management of their products and packaging, encourages responsible design and incentivizes recycling.

Setting clear standards for recyclability and compostability, along with bans on single-use plastics, can further accelerate the transition towards sustainable packaging.

Embracing Transparency and Traceability

Conclusion

In an era of conscious consumerism, transparency is critical. Businesses can build trust by clearly communicating their packaging choices and sustainability efforts. Sharing information about the source of materials, recycling guidelines, and partnerships with environmental organizations helps consumers make informed choices.

Adopting blockchain technology for product traceability allows consumers to track the entire lifecycle of packaging, fostering accountability and ethical practices.

Reducing waste through sustainable packaging practices is not just an environmental imperative but also a strategic business decision. By embracing innovative solutions, minimizing material use, and fostering transparency, businesses can gain a competitive edge, meet the growing demand for sustainability, and create a positive impact on the planet. The future of packaging lies in a holistic approach that prioritizes resource efficiency, circularity, and responsible consumer choices. By working together, businesses, consumers, and policymakers can rewrite the narrative of packaging from a symbol of environmental harm to a driving force for a sustainable future.

Innovation and Collaboration Sustainable packaging solutions require continuous innovation and collaboration. Businesses can invest in research and development to explore new materials, optimize packaging designs, and improve recycling technologies. Partnering with other companies, organizations, and research institutions can leverage collective expertise and accelerate the development of sustainable solutions. The sharing of best practices and technological advancements can benefit the entire industry and propel progress toward a circular economy.

Consumer Education and Empowerment Ultimately, sustainable packaging depends on informed consumer choices. Businesses have a responsibility to educate consumers about the impact of different packaging options and empower them to make responsible choices.

Clear on-pack labeling, awareness campaigns, and educational initiatives can create a shift in consumer behavior toward sustainability.

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Adapting to the Times

Navigating Global Supply Chain Challenges with Resilience and Innovation

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n an age defined by interconnected economies and rapid technological advancements, global supply chains play a pivotal role in the seamless movement of goods and services across borders. However, this intricate web of logistics and operations is not without its challenges.

The COVID-19 pandemic served as a stark reminder of the vulnerability of global supply chains, disrupting manufacturing and distribution processes worldwide.

Lockdowns, restrictions, and labor shortages highlighted the need for resilient supply chains capable of withstanding health crises. Consequently, companies are now focusing on diversifying sourcing locations, investing in technology for remote work, and implementing robust contingency plans.

Geopolitical tensions between major economies present another layer of complexity for global supply chains. Trade disputes, tariffs, and political unrest can have a direct impact on the flow of goods. The imposition of tariffs, for instance, can increase production costs, prompting companies to reevaluate their supplier relationships. To mitigate these challenges, businesses are diversifying suppliers, exploring alternative markets, and closely monitoring geopolitical developments to make informed decisions.

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As supply chains become increasingly digitized, the risk of cybersecurity threats rises. From data breaches to ransomware attacks, the potential for disruptions is significant. Companies are responding to this challenge by investing in cybersecurity measures, implementing robust encryption protocols, and conducting regular audits to identify and rectify vulnerabilities.

Extreme weather events, exacerbated by climate change, pose a significant threat to global supply chains. Hurricanes, floods, and wildfires can disrupt transportation routes, damage infrastructure, and impact production facilities. To build resilience, businesses are incorporating climate risk assessments into their supply chain strategies, diversifying sourcing to spread risk, and adopting sustainable practices to mitigate environmental impact.

The exponential growth in e-commerce, coupled with congestion at ports and transportation hubs, has led to logistical bottlenecks. These bottlenecks result in delays, increased costs, and operational inefficiencies.

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To address this, companies are exploring advanced technologies such as blockchain, artificial intelligence, and the Internet of Things (IoT) to enhance visibility, optimize routes, and streamline operations.

A lack of transparency and visibility across the supply chain can lead to inefficiencies and difficulties in risk management. Companies are tackling this issue by adopting advanced analytics and real-time monitoring tools to track inventory levels, demand fluctuations, and potential disruptions. Enhanced visibility enables proactive decisionmaking and minimizes the impact of unforeseen events.

In conclusion, the global supply chain is a complex ecosystem that requires continuous adaptation to navigate the challenges posed by an ever-changing world.

Companies that invest in resilience, agility, and innovation will be better positioned to weather disruptions and thrive in the dynamic global marketplace. By embracing new technologies, diversifying sourcing strategies, and prioritizing sustainability, businesses can transform challenges into opportunities, ensuring the continued success of their global supply chains.

29 September, 2023

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Merging

Technology

and Consumer

Engagement

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n the age of hyper-connectivity, consumers yearn for experiences that transcend the mundane. Brands, in turn, are scrambling to find innovative ways to stand out and forge deeper connections with their target audience.

Surprisingly, the answer might lie not in flashy advertising or loyalty programs but in something as ubiquitous as packaging – with a technological twist. Enter the world of smart packaging, where physical containers morph into interactive portals, blurring the lines between product and digital experience.

Beyond Protection: Unleashing the Power of Information Gone are the days of packaging solely serving the utilitarian purpose of protecting and transporting goods. Smart packaging, infused with technologies like near-field communication (NFC), QR codes, and even augmented reality (AR), transforms containers into information hubs.

Imagine scanning a cereal box to access interactive recipes, nutritional information, or even fun games for children. Or envision a wine bottle revealing the story of the vineyard where the grapes were grown, complete with immersive AR tours of the estate. Smart packaging not only enhances brand storytelling but also empowers consumers with deeper knowledge and personalized experiences.

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Smart Packaging

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Personalization and Gamification: Engaging Every Individual

consumers to make informed choices, driving ethical and sustainable production practices within the supply chain.

In an age where individuality reigns supreme, generic packaging simply doesn't cut it. Smart packaging allows brands to personalize the customer journey like never before. Imagine a coffee bag embedded with an NFC chip that recognizes your preferred brewing method and recommends the perfect grind or strength. Or consider a beauty product container that adjusts its instructions based on your skin type or scanned skincare routine. Such personalized experiences build loyalty and foster a sense of brand intimacy, making consumers feel valued and understood.

Challenges and Considerations: Embracing the Future Responsibly

Gamification adds another layer of engagement. Integrating interactive elements like quizzes, scavenger hunts, or loyalty programs directly into packaging turns the unboxing experience into a playful adventure. Consumers become active participants in the brand story, sharing their experiences on social media and boosting brand visibility organically.

Augmenting Reality: Blending Physical and Digital Worlds AR takes engagement to a whole new level. Imagine scanning a bag of chips to watch the potatoes being harvested in a virtual field or pointing your phone at a shoebox to see the shoes come alive and strut down a virtual catwalk. By blending the physical product with AR experiences, brands can transport consumers from their living rooms to immersive brand worlds, forging lasting memories and emotional connections.

While the potential of smart packaging is undeniable, implementing it responsibly requires thoughtful consideration of challenges. Data privacy concerns must be addressed, with robust security measures ensuring consumer information is protected. Additionally, accessibility remains a concern, as not all consumers might have access to the technology required to interact with smart packaging. It's crucial to find ways to bridge this digital divide and ensure inclusivity in the future of packaging.

A Packaging Renaissance Smart packaging represents a paradigm shift in the way we conceptualize and engage with products. It's not just about protecting goods anymore; it's about forging connections, telling stories, and creating personalized experiences that resonate with consumers. By embracing the power of technology responsibly, brands can transform packaging from a mundane necessity into a powerful tool for engagement, building loyalty, and shaping a more sustainable future. The future of packaging is smart, interactive, and deeply connected, and those who embrace this innovation will be the ones who truly unpack the potential of their brands.

Revolutionizing Supply Chains: Transparency and Sustainability Smart packaging extends its benefits beyond consumer engagement, playing a vital role in optimizing supply chains. Sensors embedded in packaging can track temperature, humidity, and even freshness, ensuring optimal product quality during transport and storage. This real-time data helps prevent spoilage, reduces waste, and optimizes logistics, benefiting both brands and consumers.

Moreover, blockchain technology integrated into smart packaging can provide complete product provenance, allowing consumers to trace the product's journey from farm to shelf. This transparency builds trust and empowers

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