Nafco prequalification

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— Since 1997 —

P.O.Box 42204 | 2nd Industrial Area Road No. 201 • Street No.248 | Riyadh – 11541 — Tel: +966 11 2653689 Fax: +966 11 2653693 — Email: info@nafcocoatings.com

| Prequalification

Delivering Perfection

Delivering Perfection Since 1997

Prequalification

INTRODUCTION

INTRODUCTION NAFCO Powder Coating has delivered innovative and incomparable architectural aluminium powder coating products to customers for two decades both locally and internationally. We have pioneered the architectural aluminium powder coating industry to provide our customers a finished product that is elegant in style while practical, long lasting and durable. NAFCO Powder Coating offers the most comprehensive product range and we have earned the trust and appreciation of our customers by the virtue of product quality and the highest level of customized services by deploying superior technology.

Our facilities were established in 1997 and we specialize in creating finished products that utilize RAL and wood finish colors which give our customers the quality and creative experience they are searching for. We have a proven, reliable and solid reputation of delivering excellence with exceptional quality and state- of-the-art design to our customers. Excellence has always been NAFCO Powder Coating’s feature and it could be the inspiration for us to be the leading brand name backed by finest quality across the region.

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INTRODUCTION

OUR VISION Developing and maintaining successful relationship with our clients is very crucial for us.

At NAFCO Powder Coating, we never lose the sight of our aim to offer the excellent services and customer innovative products. Focusing on excellence, safety and trustworthiness means safety as well as value-added for our customers and partners.

We have been the visionary leader in providing customers premium quality and exceptional results for two decades because we are honest and we do the job right the first time and every time. We convey great products and services by following and adhering to the rigorous international quality standards in testing, production and applications. We utilize the latest technological advancements and techniques from the moment we receive the aluminium to the completed customized product to be delivered.

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At NAFCO Powder Coating, we have actively created an environment centered on a moral compass which includes respect, trust and ethical principles. We treat our customers, employees and the environment with the utmost esteem and attention they deserve.

Our conviction to empowerment, pride and ethics drives our business to provide successful and influential outcomes to each customer and employee.

With high-regard in product and service excellence, customer service, full respect in our human resources, industry commitment, quality and environmental concern, NAFCO Powder Coating encompasses the following values: 1. Product and service excellence are reflected through our continuous effort to technological advancement and understanding our client needs. These two features empower us to strive more in providing innovative solution to our customers.

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OUR MISSION

OUR MISSION

2. NAFCO Powder Coating believes that the core of every organization is its human resources. NAFCO Powder Coating Management is a “people-people” who take high-regard to human values and safety. Our employees take pride of their work by inculcating strict morals and code of ethics in the workplace that enables our employees work more efficiently and effectively.

3. Being a Saudi based company, we take serious care of our reputation and credibility.

NAFCO Powder Coating is a local pride committed to represent the company in both regional and international arena eyeing for constant development and market expansion within the architectural powder coating industry to unwaveringly deliver exceptional service and artistry.

4. NAFCO Powder Coating is further committed to excellence and the pursuance of the highest quality workmanship and product innovation. We are governed by QUALICOAT’s strict specifications and requirements in all our testing, quality controls and licensing to gain our brand quality label.

5. We are dedicated and determined to implement all ISO requirements and practices to sustain our brand. www.nafcocoatings.com

OUR MISSION

OUR MISSION

BUSINESS POLICY We at NAFCO Powder Coating are committed to deliver the best services in the field of powder coating keeping in mind to protect people & environment by laying special emphasis on quality of process, human health, operational safety, energy conservation,

• Educating, motivating and engaging our employees in all our environment, health and safety initiatives.

• Setting Environment, Energy, Health and Safety objectives and continually improving them.

• Planning, responding and recovering from any emergencies.

• Preventing and reducing pollution by reusing and recycling.

• Ensuring safety by preventing and reducing environmental related working incidents.

• Adhere to all customers and applicable Statutory, Regulatory & other requirements.

• Promoting Energy conservation by using energy efficient equipments and operational controls.

• Meeting customer expectations and continually improving process and systems in order to achieve total customer satisfaction.

The policy is reviewed periodically for adequacy and is made available for public upon request.

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BUSINESS POLICY

resource optimization and waste management by:

LOCATION General Information Name of Company Postal Address

National Powder Coating Factory Co. P.O.Box 42204, 2nd Industrial Area Riyadh 11541, Kingdom of Saudi Arabia

Telephone No.

+966 11 265 3689

Facsimile No.

+966 11 265 3693

Email Commercial Registration No.

1010438917

Industrial License

1030115295

Chamber of Commerce

1574

Location

KSA

LOCATION

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info@nafcocoatings.com

LOCATION

TO RIYADH CITY CENTER

TO ۲ND. INDUSTRIAL AREA

TO RIYADH CITY CENTER

NEW AL KHARJ ROAD

۲۰۱# ST.

OLD AL KHARJ ROAD

۲۰۱# ST. ۲۰۱# ST.

TO AL KHARJ

TO AL KHARJ

NAFCO POWDER COATING

۲٤۸# ST. ۲٤۸# ST.

EXIT ۱٤

TO ARAMCO

۲۰۱# ST.

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۲٤۰# ST.

۲٤۰# ST.

۲٤۰# ST. ۲٤۰# ST.

Products 1. RAL Color Powder Coating 2. Super Durable Color Powder Coating 3. Durasol Color Powder Coating 4. Wood-finish Colors Powder Coating 5. Stripping of Colors

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PRODUCTS & SERVICES

PRODUCTS & SERVICES

Services Offered by NAFCO Powder Coating To provide even more value and convenience for our valued customers, NAFCO Powder Coating offers an advanced transportation service for the delivery and pick up of products and materials. We give our customers this service at no additional charge.

NAFCO Powder Coating can pick up materials from anywhere in the kingdom, then return the product after coating. We have several planned routes into major cities weekly to give you, our valued customer, and even more convenient options. We have a highly skilled team of material handlers and drivers to ensure that your products are handled properly and kept safe before, during, and after transport to our facilities and back to you.

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PRODUCTS & SERVICES

PRODUCTS & SERVICES

THE FACTORY

THE FACTORY

Factories NAFCO Powder Coating has two plant facilities in Riyadh: Factory 1 (Located at 1st Industrial Area) At NAFCO Powder Coating Factory 1, we have one fully operating RAL color production line and one off-line RAL color production assembly.

Factory 2 (Located at 2nd Industrial Area) At NAFCO Powder Coating Factory 2, we have two lines for RAL colors as well as seven wood finish (NATURAL) production tables in operation. *The management offices are also located at Factory 2, adjacent to the production area of the factory.

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THE FACTORY

THE FACTORY

Technical Standards NAFCO Powder Coating plants are basically patterned on British Standards 6496: 84 Specifications for the application of inorganic coating to aluminum and steel products.

All of NAFCO Powder Coating's equipments were installed and commissioned by a well-known pioneering company, ERCON Group, which is based in the United Kingdom, and specializes in establishing the costing equipment and pursuit of British standards in powder coating plants around the world. Other standards to perform the quality tests for finished and sample products are drawn from European ISO specifications.

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A. Jigging Area This is where the materials are thoroughly examined for defects or structural problems prior to be treated chemically. The materials that pass inspection are then attached to specially designed bars- jigging- to be moved to the Pre-Treatment process.

B. Pre-Treatment Eight (8) stages follow this Pre-Treatment process : 1. Degreasing : We use a mild alkaline degreasing agent that is silicate free to remove any oil or grease from the aluminum.

2. Alkaline Etching : This process is to remove or mask any scratches or impurities on the surface to give a smooth, polished and even material for coating.

3. Rinsing Water 1 : This step removes any residue that might remain after alkaline etching.

4. Acid Etching : Using acid gives the aluminum a second layer of polishing.

5. Rinsing Water 2 : This step is used to completely remove any residues from alkaline and acid etching.

6. Deionized Water Part One : This removes any surface salt from the aluminum 7. Deionized Water Part Two : The second rinsing removes any drag or salt prior to deoxidizing.

8. Deoxidizing & Sealing (Non-chrome) : This is the final stage of our Pre-Treatment process, and is used to seal the material for superior adhesion properties and to avoid corrosion in pretreated aluminium. www.nafcocoatings.com

THE PRODUCTION LINE

THE PRODUCTION LINE

C. Dry-Off Oven After Pre-Treatment, aluminum needs to thoroughly dry off in a special oven. This is to ensure that there is a complete seal of the conversion coating weight process due with non-chrome.

D. Cross over Area This is where jigged materials are hooked to the conveyor belt to be moved to the electro-static powder coating booth.

E. Spraying Booth Area Spray booths consist of four spray guns per side, for a total of eight spray guns. Digitally, volume, pressure and electrical charges are set to control the thickness of powder, coated over aluminum or steel surfaces to give a smooth and even finish.

F. Curing Oven This oven is approximately 35 meters long, and is designed with special infrared zones which are used to cure inorganic coatings over aluminum profiles. Each profile then passes through the oven for about 1520- minutes to set the coatings properly. We follow the powder manufacturer's guidelines for how long we cure each finish.

G. Offloading and Packing Area The finished products are off loaded by special cranes that are designed for this purpose.

Then, they are packed in wrapping paper and special protective plastic casing and packed onto pallets that are secured by steel bands for added security. When the load is safe from slipping or shifting, it is loaded by fork-lift onto our trucks for delivery. www.nafcocoatings.com

THE PRODUCTION LINE

THE PRODUCTION LINE

THE PRODUCTION LINE The Wood Finishing We also offer decoration powder coatings in a powder-to-powder technology process to achieve wood like effects. This kind of technology is obtained in two steps: (1) main /base coating is first applied and partially cured; (2) using a special filter and following a specific pattern, the final coat is applied on top of the base coat.

Then, the system is fully cured. It should be made by the same manufacturer — the main coating and top coating. In able to define the pre-curing and curing conditions, the appropriate powder supplier’s technical data sheets shall be available in the decorator’s plant.

This line consists of: 1. Jigging Area After Pre-Treatment and partial curing, the materials are thoroughly checked prior to be designed appropriately. Also, especially designed bars are used to jig those materials.

2. Application Area Two tables, with a length of 7-8 meters are available to use in applying the decorations.

One table where in partially cured materials put into and the other table where the specific design to be applied for.

3. Curing Oven This is where the final curing happened. With the length of 8-9 meters, the top coated aluminum materials cured for about 35-45 minutes with a minimum temperature setting of 195-degree Celsius.

4. Packaging Area After thorough inspection from the Quality Control Department and passing all the standards and in-house control, all final decorated and cured materials are ready for proper wrapping and delivery.

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OUR PROJECTS OUR PROJECTS

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Majdoul Tower Riyadh, K. S. A.

Client | Awtad Real Estate Co. Done by | United Engineering Const

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Al Obeikan Tower Riyadh, K. S. A.

Client | Obeikan Co. Done by | Shapoorji

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Classic Tower Juffair, Bahrain

System supplied by :

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YBA Kanoo Tower Diplomatic Area, Bahrain

System supplied by :

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Majestic Tower Beirut, Lebanon

System supplied by :

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Hind Tower Sharjah, UAE

System supplied by :

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Edaffa Executive Building Riyadh, K. S. A.

Client | Edaffa Executive Building System | Stick Structural Glazed Curtain Wall

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Al Munajem Tower Riyadh, K. S. A.

Client | Al Munajem Co. Done by | Al Munajem Co.

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Elegance Tower Riyadh, K. S. A.

Done by | Tarouk Contracting System | Unitized Structural Glazed

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Arac Makkah Hotel Makkah, K.S.A.

Done by | IBS Co. System | Stick Structural Glazed Curtain Wall

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Beach Tower Jeddah, K.S.A.

Done by | Anda for Trading System | Stick Structural Glazed Curtain Wall

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Mall of Arabia Jeddha, K. S. A.

Done by :

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Novotel Hotel Riyadh, K. S. A.

Done by :

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Jawhara Riyadh, K. S. A.

Done by :

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Hilton 2 Riyadh, K. S. A.

Done by :

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Intercontinental Hotel Doha, Qatar

Done by :

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Hilton 1 Riyadh, K. S. A.

Done by :

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Ammar Tower Riyadh, K. S. A.

Done by :

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Arab National Bank Building Riyadh, K. S. A.

Client | Arab National Bank Done by | HATCO

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Princess Al Anoud Tower Riyadh, K. S. A.

Client | Princess Al Anoud Done by | Al Redwan Construction

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Hital Tower Riyadh, K. S. A.

Done by | United Engineering Construction System | Stick Structural Glazed Curtain Wall

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QUALITY TESTS & STANDARDS Our powder coating process adheres to the strict standards based on the guidelines set forth by Qualicoat and EN ISO and as specified by our chemical and powder suppliers.

Quality control procedures are closely monitored by our own laboratory, which operates as an independent body in order to ensure the accuracy and relativity of tests performed.

Prior to running the production, three sample panels are coated and submitted to the laboratory for various mechanical tests. If all tests exhibited satisfactory results, the production shall be proceeded.

advise for further adjustments in the Pre-Treatment and coating process. A cut piece of finished product is also tested to verify quality of Pre-Treatment chemicals and inorganic powders supplied to our company.

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QUALITY TESTS & STANDARDS

However, if any of the tests are marked by the laboratory as failed, the laboratory shall

A. IN HOUSE CONTROL PROCESS CATEGORY of TESTS

SPECIFICATIONS

Specular gloss

Reflectometer Geometry 600

at

NORMS ISO 2813

Minimum frequency prescribed Once in every 8-hour work shift for each shade and supplier

RESULTS

>Corro-Coat Durasol : 20±5 >Corro-Coat PE F Façade Series : 1301 (12±5), 1303 (30±5), 1307 (77±7), and 1308 (90±10). >Corro-Coat PE Series 7 : 20-95 % >Corro-Coat PE SDF Super Durable Series : 2003 (35±7), and 2006 (65±7). >ALWAN PR29, PR40, PR 60 and PR 10 : 65-90% >ALESTA AP GBF8 : 77±7

Coating Thickness

Film Thickness

EN ISO 2360

According to the lot size of the order

≥ 60 microns

Machu

Corrosion Resistance.

Testing time: 48 hours

As per powder supplier

Once a week

No Infiltration exceeding 0.5 mm on both side of the scratch

Wet Adhesion

Water Resistance.

Testing time: 2 hours

As per powder supplier

Once a week

No sign of detachment or blistering

Appearance

Significant viewed at distance

As per powder supplier

According to the lot size of the order

No scratched or unacceptable flaws

Dry Adhesion

2mm cross-cuts (60 to 120 µm)

EN ISO 2409

Once in every 8-hour work shift for each shade and supplier

Gt = 0 (100% adhesion)

Indentation

Film Hardness

EN ISO 2815

Once in every 8-hour work shift for each shade and supplier

Indentation resistance according to Buchholz: >80

Polymerization

Retention of Gloss and Appearance

As per powder supplier

Once in every 8-hour work shift for each shade and supplier

Slight loss of gloss (less than 5 units) and no perceptible change or cannot be scratched

Cupping

Film Hardness

EN ISO 1520

Once in every 8-hour work shift for each shade and supplier

No sign of detachment

Bend

Flexibility

EN ISO 1519

Once in every 8-hour work shift for each shade and supplier

No sign of cracking or detachment

Impact

Film Hardness

ASTM D 2794 and ISO 6272

Once in every 8-hour work shift for each shade and supplier

No sign of cracking or detachment

Drilling, Milling and Sawing

Film Hardness

As per powder supplier

Once a week

No sign of cracking or detachment

Acetic Spray

Corrosion Resistance.

Testing time: 1000 hours

ISO 9227

Every two months

No Infiltration exceeding 4.0 mm on both side of the scratch

Significant surface

QUALICOAT ISO 7224-3

According to the lot size of the order

No significant color change.

Acid

Color Shade

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Salt

surface 3-5 m

any

other

B. INTERNATIONAL STANDARDS USED STANDARDS

YEAR

TITLE

SPECIFICATIONS

1. ISO 2813

2014

Paints and varnished – Determination of Specular Gloss Gloss of non-metallic paint films at 20, 60 and 85 degrees

2. EN ISO 2360

2003

Non-conductive coatings on non-magnetic electrically conductive basis materials.

Measurement of coating thickness- Amplitude-sensitive eddy current method

Coating Thickness

3. EN ISO 2409

2013

Paints and varnishes – Cross Cut Test

Adhesion

4. EN ISO 2815

2003

Paints and Varnishes –Buchholz Indentation Test

Indentation

5. EN ISO 1520

2006

Paints and Varnishes – Cupping Test

Cupping Test

6. EN ISO 1519

2011

Paints and Varnishes – Bend Test (cylindrical mandrel)

Bend Test

7. ASTM D 2794 - 93

2010

Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)

Impact Test

8. EN ISO 6272 - 2

2011

Paints and Varnishes – Rapid Deformation (impact resistance) tests – Part 1: falling-weight tests, large area indenter – Part 2: : falling-weight tests, small area indenter

Impact Test

9. ISO 9227

2012

Corrosion Tests in artificial atmospheres – Salt Spray Tests

Acetic Acid Salt Spray resistance

10. ISO 16474 - 2

2013

Paints and Varnishes – Artificial Weathering and exposure to artificial radiation – exposure to filtered xenon arc radiation

Accelerated weathering test

11. ISO 11664 - 4

2008

Paints and Varnishes – Colorimetry – Part 3: Calculation of colour differences

Colour Variation/ Colour Shade

12. ISO 10546

1993

Chemical Conversion coatings – Rinsed and non rinsed chromate conversion coatings on aluminum and aluminum alloys

Chromate Pre-Treatment

LEGENDS: ASTM The American Society for Testing and Materials is an international standards organization that develops and publishes voluntary technical standards for a wide range of materials, products, systems, and services. ASTM predates other standards for organizations such as BSI (1901), DIN (1917) and AFNOR (1926).

ISO The International Organization for Standardization, that sets standards in many businesses and technologies, including computing and communications. The term ISO is not an abbreviation, but instead derives from the Greek word sos, meaning equal.

EN ISO ISO standards set upon for and by the EUROPEAN countries. www.nafcocoatings.com

EQUIPMENT & PRODUCTS

EQUIPMENT & PRODUCTS Equipment

Products

1. Jigging Area

1. RAL color Powder Coating

2. Pre-Treatment

2. Super Durable Color Powder Coating

3. Dry-Off Oven

3. Durasol Color Powder Coating

4. Cross over area

4. Wood finish Color Powder Coating

5. Spraying booth area 6. Curing oven 7. Offloading and packing area All machineries are from Ercon Group, United Kingdom.

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CERTIFICATION

CERTIFICATION

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ISO 9001:2015

ISO 50001:2011

QUALITY MANAGEMENT SYSTEM (QMS)

ENERGY MANAGEMENT SYSTEM (EMS)

ISO 14001:2015

OHSAS 18001:2007

ENVIRONMENTAL MANAGEMENT SYSTEM (EMS)

OCCUPATIONAL HEALTH AND SAFETY (OHS)

ORGANIZATION

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OUR ESTEEMED CLIENTS Advanced Manufacturing Co. For Glass (amg), KSA Al Fanar Aluminium, KSA Al Wakeel Aluminum Factory Architectural Creative Aluminum Factory Co. - Creatival Asamco Aluminum Systems Factory Asia Star Est., Kuwait Balexco, Bahrain Cube Metal Industries Dar Metal Industries Mohammed Riaz And Partners Llc, Oman Petra Concrete Decoration Co.ltd, Jordan Ramah Aluminum And Metal Coating Factory Co. Ltd, KSA Reynaers Aluminium, Bahrain

Wajhat Alum

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OUR ESTEEMED CLIENTS

Saudi Production Holding Co. Ltd, KSA

CONTACT DETAILS

CONTACT DETAILS Telephone +966 11 265 3689 Fax +966 11 265 3693 Mobile +966 505 989 551 Email info@nafcocoatings.com Website www.nafcocoatings.com

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