RADIX - USERS MANUAL

Page 1

use.
this user
reference © SANANBIO ® 2019 Designed by SANANBIO™ Patents Apply RADIX M-Series Vertical Hydroponic Modular System USER MANUAL Version en1.0 ®
Please read carefully before
Please keep
manual for future
Pre-assembly Instructions Product Introduction Assembly Instructions Care & Maintenance Customer Service 1 1 2 3 4 5 Table of Content

Pre-Assembly Instructions

1-1 Scope

This user manual is intended to provide information and guidelines for the assembly, operation, and maintenance of the SANANBIO™ Radix Vertical Hydroponic Modules (the "Product" or the "Modules"). Included in this manual is information covering modules versions M11 and M12 . Please read this user manual carefully before use and please keep it on hand for future reference.

1-2 Installation Location Requirements

This Product was designed for indoor use only. Avoid direct sunlight exposure. The installation location must ensure the following:

-Sufficient room for assembly and maneuverability: >200 mm top clearance and >1200 mm of aisle width.

- Level flooring that is structurally capable of handling the operational load of the module.

-Proper plumbing and drainage for water supply and return.

-Proper HVAC equipment for air movement, heating, and cooling

1-3 Important Information When Using The Product

Please read this user manual carefully before use. Consult local distributor or customer service for questions.

WARNING: Deviation from this user manual may result in risk of flood, fire, or electric shock. Assemble modules on site Avoid moving or hauling once assembled. Disassemble before relocation. The components of the Product are mostly made of plastics.

Transport and store with proper packaging and protection material to avoid damages to appearance and functionality of parts.

Do not use hammers or clamps on the Product. Use a rubber mallet. Wipe the Product with a soft cloth or sponge when cleaning.

Do not use metal scouring pads or brushes. Use only designated sanitizing solutions

1-5 Safety Instructions

WARNING: Risk of electric shock or fire: Power supply equipment, e.g. electrical panel, breaker boxes, permanent outlets, etc. must be installed by certified electrician.

WARNING: Risk of electric shock: Do not connect power during the assembly process.

WARNING: Risk of electric shock or fire: Proper circuit protection, e.g. AFCI , GFCI, etc. must be installed

WARNING: Risk of electric shock: Proper grounding must be installed

ATTENTION: Risk of flood: Proper drainage must be installed and inspected

WARNING: Risk of electric shock: Turn off power when cleaning or maintenance is in progress

Pre-Assembly Instructions 1

1-6 Product Use Scope

This product belongs to the LED light source hydroponic planting equipment of plant factory (vertical farming) industry.

This product is suitable for production, scientific research, sightseeing display, and other types of plant factory construction.

This product can be used for cultivating vegetables, spices, medicinal materials, and other hydroponic plants.

This product provides LED special cultivation lights with different specifications and models for different kinds of plants. The product needs to be used in conjunction with the corresponding plant nutrient solution and nutrient solution circulation equipment.

1-7 Product Storage Environment & Storage Method

The product shall be stored and transported in the form of parts in the warehouse. During installation and use the parts shall be transported to the designated place of use before assembly.

This product should be stored in a dry and cool place with room temperature not exceeding 40 degrees Celsius.

This product should not be exposed to the sun. The lighting parts of this product are packed in cartons. Please avoid exposing the product packaging to moisture and avoid stacking or placing heavy objects on the cartons.

When stacking components stack on flat stable ground and avoid stacking more then 22 components at one time on a pallet. When storing components ensure they are stacked on flat stable ground to avoid part deformation.

2 3
User Manual
1
Fire Prevent Damp Prevent High Temperature Prevent C Stack Up Stacking limit Stack Up to 22 Components
Sun Prevent

Product Introduction 2 Picture 2-2 Direct view of all parts of the product

Subassembly A: Top Layer

Subassembly B: Mid Layer

Product Introduction 2-2 Part List

ith

9

Spacers Rafts & Trays

Subassembly C: Bottom Layer

11

Picture 2-1 Overview of the 4 assemblies of the Product

The Product consists of 3 sub-assemblies and two groups of parts Mid-Layer Subassembly: These layers are comprised of the grow beds with the grow lights mounted underneath.

Top-Layer Subassembly: This layer consists of the structure supports and light for the top grow bed.

Bottom-Layer Subassembly: This layer consists of the bottom grow bed and the modules bottom legs.

Rafts & Trays: Accessories to grow different crops

Spacers & Legs: These provide structural support for the modules and houses the flowing nutrient and electrical inputs.

16

17

18 19 20 Light Holder Cap-M11 M11 Grow Light Tee Cable (C1/C2) Bottom Cable (D1) Top Beam Length Top Beam Width Top Beam Middle

4 5
2-1 Overview
5 4 6 8 2 3 10 7 18 19 20 23 24 25 1 11 12 13 14
17 21 22 26 29 30
5
7
2
15 16
31 Grow Bed 1 Grow Raft 180H Bottom Leg Cap Bottom Leg W
Outlet Spacer 2 Grow Raft 54H 3 4
Leveling Foot 6
8 Bottom Leg
21 22 23 24 25 26 27 28 29 30 31 2 3 9 8 5 27 31 30 28 29 26 18 19 16 11 15 14 13 12 10 25 24 23 22 21 1 7 6 User Manual
29 30 31 17 21 22 26 17 21 22 26 1 11 18 19 20 23 24 25 1 4 5 6 8 2310 7 27 17
Stainless Steel Screw Retaining Dam 25mm Retaining Dam 12mm Flow Regulator Long Flow Regulator Short 4 20
Light Barrier 10 Raft Cap
12 13 14 15
Filter
Cable Harness -M12 ~ Light Holder A-M12 Light Holder B-M12 Light Holder Cap-M12 M12 Grow Light Cable Harness-M11 Light Holder A-M11 Light Holder B-M11
Note: The length of C1 and C2 are different
6 7 2-3 Specifications The
layers and
product can
user's
Product Introduction 2 User Manual Table 2-1 Product Technical Specifications Name M12 Vegetative M12 Propagation Model Dimension(L*W*D) Layers Light-to-bed Height Grow Bed Volume Grow Bed Material Grow Raft Mode Raft Dimension Raft Material # of Rafts per Bed LED Light Type Number of Lights The Applied Voltage Single Light Power Power Factor Single Light PPF Life Time Protection Grade Product Net Weight ATTENTION: 3- 1 Before You Start Understanding the layers and orientation Mid-Layer Bottom Layer/1st Layer Water Outlet Picture 3-2: Grow bed assigned as odd layer Picture 3-3: Grow bed assigned as even layer Outlet How To Assign Grow Bed For Odd And Even Layers 0° 180° All grow beds are exactly the same shape. Rotating the bed 180 degrees makes it an even or odd orientation. Use the water outlet corner to identify the orientation. Odd layer water outlet is on the aisle side. Look for the indented area of the grow bed to identify the water outlet. Outlet Inlet Inlet Electrical Electrical Aisle Indented area Flush Flush Picture 3-1: Layers and Orientation Aisle Electrical Inlet Even Layer Water Inlet Odd Layer Water Inlet Top Layer Assembly Process 3 ATTENTION: 1 2 Aisle Optional Electrical Conduit M11-07A-L06H20-WT M11-08B-L06H28-WT M12-09A-L06H20-WT M12-10B-L06H28-WT 1346*942*2449mm 1346*942*2929mm 1346*942*2383mm 1346*942*2863mm 6 6 200mm 280mm 200mm 280mm 0-35L 0-35L PP PP 180H 54H 180H 54H 900*600mm 900*600mm PP PP 2*6 2*6 ZK-TB15-GE02/A ZK-TB18-VE02/A ZK2-TB12-GE03/A ZK2-TB14-VE03/A 6*6 8*6 100-277V 100-277V 15W 18W 11.5W 13.5W 0 95 0 95 32umol/s 36umol/s 23umol/s 27umol/s 25000h 25000h Ip65 Ip65 168kg 172kg 166kg 169kg M11 Vegetative M11 Propagation
number of
height of this
be customized according to the
needs. This product is equipped with LED lights with different specifications and functions. The user can select their specification according to the cultivated varieties they intend on growing The main parts of this product are injection molded. The external tolerance on these parts is + / - 3mm.
8 9 User Manual 3- 2 Tools & Parts Tools Mallet Phillips Screw Driver Assembly Process 3 1 Flip the bottom layer upright. Ensure the grow bed is level by adjusting the leveling feet before continuing with assembly. 3-3 Steps Assembly of Bottom Layer/1st Layer Identify water outlet Face in Aisle Aisle 1 2 3 4 5 Step Overview Parts Needed 2 Bottom Support Leg 2 Bottom Support Cap 4 Leveling Foot 4 Assembly Process 3 1 2 Lay the grow bed on a flat and clean surface and rotate the grow bed to have the water outlet closer to the aisle Connect bottom leg, leg cap and leveling foot. Insert into the back of the grow bed. The bottom leg w/ outlet should be on the side of the aisle. Note the orientation of the outlet. Once inserted, adjust the leveling foot and use a mallet to make sure all four legs are secured. 1 2 3 4 1 2 3 4 Universal Bottom Layer First Layer Aisle Grow Bed Bottom Leg with Outlet 1 Use 1: When installing the square tube and the cultivation trough, used for a tight fit. Use 2: It is forbidden to knock with iron or materials with a density greater than plastic to avoid damage or scratches. Use 3: When installing a high-rise, not easy to cause damage to people, the module or the ground. Rubber hammer Use 1: When installing the light stand and the top floor, screws should be tight. Use 2: When installing in batches, Phillips screw electric drills is recommended to speed up the installation. Phillips screw electric drill Parts Parts Qty Parts Qty Parts Qty 1 Grow Bed 1 5 Leveling Foot 4 -2 Bottom Leg 2 - - -3 Bottom Leg with outlet 2 - - -4 Bottom Leg Cap 4 - - -Table 3-1 Parts For Different Sub-Assembly 1 Grow Bed 1 5. Light Holder B 1 9.Spacer 4 2.Cable Harness 1 6. Screws 8 10 Bottom Cable* 1 3.Tee Cable 1 7. Grow Light 6(8) -4 Light Holder A 1 8.Light Cap 11(8) 1 Top Beam Length 2 5.Tee Cable 1 9. Grow Light 6(8) 2.Top Beam Width 2 6.Light Holder A 1 10 Light Cap 11(8) 3 Top Beam Middle 2 7 Light Holder B 1 11. Spacer 4 4.Cable Harness 1 8 Screws 20 12 Bottom Cable 1 *NOTE: When the power is connected from above the top module 10. *Bottom Cable is used instead of the Tee Cable for the second layer only Bottom Layer Mid Layer Top Layer *NOTE: When the power is connected from the bottom : Bottom Cable is used instead of the Tee Cable for the top layer only. 2 Parts Parts Parts Qty Qty Qty Parts Parts Parts Qty Qty Qty
10 11 User Manual Assembly Process 3 Assembly Process 3 Note: Confirm the direction of the prior layer before installation, refer to figure 3-1. Required Material: Grow Bed 1 Cable Harness 1 Tee Cable 1 Light Holder A 1 Light Holder B 1 Screws 6 LED Light 6 Light Cap 11 Spacer 4 Bottom Cable 1 Installation steps for layer②③④⑤⑥( M11 version ) Bottom Cable (D) (second layer) 1 7 8 6 5 3 4 screw hole 2 1 2 3 4 5 6 7 8 M11 Insert Spacers into all four corners. The long end of the Tee Cable should be visible through the Spacer. Use a mallet to make sure Spacers are secured. Insert the Tee Cable so the long end points up, the short end points down, and the center threads through the hole to the raceway. Install the Cable Harness inside Light Holder A. Align the Cable Harness according to the icons marked at the bottom of the holder. Press cable into the notches to hold in place. Connect the Cable Harness of the installed Light Holder A with the Tee Cable, insert and twist the head tightly. Flip over Light Holder and put into place on the Grow Bed. Make sure the light holder is pressed tight without pinching the cable. Screw into place. Join connectors from the Light to the Cable Harness. Make sure connections are screwed tight. Insert the loose end of
Press
Repeat
Insert
WARNING: Use Bottom Cable nstead of Tee Cable for the 2nd Layer to prevent electrical hazard WARNING: Avoid pinching Tee Cable with Spacer Assembly of Mid Layer/Layer 2-6 (Applicable for M12 Model) 8 3 Required materials: Grow Bed 1 Cable Harness 1 Tee Cable 1 Light Holder A 1 Light Holder B 1 Screws 8 LED Light 8 Light Cap 8 Spacer 4 Bottom Cable 1 5 7 4 Light Holder B Note 1: Confirm the direction of the prior layer before installation, refer to figure 3-1 6 2 Bottom Cable for 2nd Layer 1 1 2 3 4 Mid-Layer Layer 2-6 Insert the Tee Cable so the long end points up, short end points down, and center end through the hole to the raceway. Connect the Tee Cable with the Cable Harness. Insert the Cable Harness into the raceway. Push cable into the raceway notches. Place Light Holder A on Grow Bed so that connectors are sticking through. Place Light Holder B on opposite side of Grow Bed. Fasten the screws (4 on each holder) Join connectors between Grow Light and Cable Harness. Repeat for the rest of the lights. Insert Grow Lights into Light Holder A & B Push connectors inside the cavity of Light Holder A. Place Light Holder Cap over connector Insert Spacers in all corners. Use a mallet to make sure Spacers are secured. 5 6 7 8 M12 WARNING: Use Bottom Cable nstead of Tee Cable for the 2nd Layer to prevent electrical hazard Light Holder A WARNING: Avoid pinching Cable Harness with Light Holder A WARNING: Avoid pinching Tee Cable with Spacer 3 4 Layer 2-6 Mid-Layer
the light into Light Holder B Slide the connector and excess wire into the enclosed cavity of Light Holder B
the light into open cavity
installing the remaining lights.
Light Holder Caps into position to hold lights in place

M12 version. )

Assembly Process 3 6

Assembly In Bulk

First Layer

Third & Fifth Odd Layer Second Even Layer

Fourth & Sixth Even Layer Top Layer

M11

M12

Picture 3-4 Batch Assembly

ATTENTION:

When facing the product from aisle side, the left-hand side front spacers are reserved for electrical connection.

Use a mallet to ensure each level are securely stacked. Use extra cushioning such as fabric or leather pads to avoid scratches.

Stack top layers (5-6) at floor level, then attach them on top of lower layers all at once to reducing climbing.

Avoid moving or hauling once assembled. Lift the modules for adjusting the positions.

When assembly modules for a large facility, per-assemble grow light fixtures and wiring for each layer.

Then stack them into groups per picture 3-4 based on odd/even layer. This way it can help prevent disorientation of grow beds and also improves efficiency of assembly in bulk.

Use a ladder and proper protection when working on higher layers

Make sure all electrical connectors are securely fastened.

Diagram (from left to right, from top to bottom)

1: Batch stacking of exposed lines.

2: The wire is outside the hole.

3: Plug the terminal tightly.

4: Tighten the terminal cover.

5: End cap is not screwed.

6: The detection line is not straightened.

7: The square tube is not in place.

8: The square tube is oppressing the lines.

12 13 User Manual Installation steps for the top layer (3-3-4 are the installation of M11 version,3,4 are the installation of 1 Top Beam Length 2 Top Beam Width 2 Top Beam Middle 2 Cable Harness 1 Tee Cable Light Holder A 20 (6)<8> Light Holder B 1 Screw LED Light Light Cap (6)<8> Spacer 4 Assembly Process 3 5 Top Layer Universal 4 6 1 2 3 4 5 6 1 2 3 Threading hole 5 Layout Top Beam Length and Top Beam Width to create a rectangle. Press corners of Top Beam Width into Top Beam Length and secure with screws Insert Top Beam Middle into the notches on Top Beam Length and secure with screws. M10 Version: Place Cable Harness into raceway of Top Beam Length. Insert connectors through the available holes. Connector for Cable Tee will be at front-left corner. Refer to the previous steps of Light Holder and LED light installation steps to complete the rest of the installation. Refer to M11 version of the light holder installation steps. Installation of Cable Harness and Tee Cable (C) on the light holder, Cable Harness is threaded through the hole in the Top Beam Width, connected and screwed tight. Refer to the previous steps of light holder and LED light installation steps to complete the rest of the installation.
Required materials: 1 Note 1: The materials are divided into part quantities per version: M11<M12> Note 2: Confirm the direction of the prior layer before installation, refer to figure 4-1.

3- 4 Forming An Array

Single module Single row of modules Double rows of modules

When operating an individual product, there is an option to run electrical, pump power and water supply loop through spacers. See picture 3-6

Water flow is driven by gravity from top to bottom thus the position of the water inlets and outlets at each layer alternate between odd and even layers as shown in pictures. There is an option for connecting the power from the bottom as shown in diagram 3. In this situation user will have to reverse all Tee Cables.

Diagram 4 demonstrates the water return installation. Note the pipe must be properly sloped to avoid flow congestions.

4-

Care and Maintenance 4 1 1 Use Parameter Requirements Nutrient Flow Rate Requirements

Water gravity flows through the grow beds to the bottom outlet. The most suitable flow rate of the top water supply of a single set of modules will be 4 L/min. More than 5 L/min has the risk of overflow, less than 3 L/min cannot achieve the designed water depth. Ensuring the proper flow rate is very important.

2 Pump Requirments

The module is designed to have constant water circulation It is important to select water pumps that can maintain continuous operation without failure. Pump failure will result in flooding. It is always recommended to have an extra pump on-site in case of failure. It is also possible to use run water as ebb/flood cycles. Only use the amount of water that will fit in the reservoir as the water will overfill when the pump timer shuts off if the entire module is full.

3 Light Source Controls

The module LED light adopts the centralized control system in the planting room. The led lighting switch system can be set to realize automatic control, and the switch cycle can be set according to the user's requirements.

4 Environmental Requirements

When a large number modules are used in a facility, it is necessary to use environmental control systems. Due to the large number of LED lights and heat generation, it is generally necessary to configure additional temperature control and ventilation equipment to adjust the environmental parameters such as temperature, humidity, and CO2 for meet plant needs.

Picture

4-

1 Plant Factory Layout

Plant Factory layout includes grow room, auxiliary processing rooms, and auxiliary electrical / system control room.

14 15 Assembl
Process 3 User Manual
y
Inlet
layerInlet
route inlet and outlet Schematic
of water outlet
① ② ③ ④ Soft tubing Soft tubing Inlet Inlet
2
ATTENTION:
positions of even
positions of odd layer Hydropower
diagram
Picture 3-6 Schematic diagram of water line
1
Module layout
Picture 3-5 Schematic layout of modules Installing Plumbing on Single Module Installation

4 Care and Maintenance

41 2 Equipment

cleaning and maintenance

Equipment cleaning

Equipment cleaning includes two types, the module which will be cleaned in place, and the removable accessories including the grow raft, light barrier, retain dam, filter, flow regulator, etc., which must be removed for separate cleaning. To drain the module for cleaning, turn off the supply pump to stop water flow. Remove the retain dams from one layer at a time working from bottom to top 2-5 minutes between each grow bed until all of the water has drained.

ATTENTION:

Drain the modules before cleaning. When draining, remove the retaining dams from the bottom layer first, then wait for 1-2 minutes to remove the dams from the 2nd layer. Repeat from bottom to top until all the dams are removed. Pulling all retaining dams at once or reversing the order may result in water overflow.

Keep the filter in place until all of the grow beds have drained to prevent plant debris from entering the return line.

Use a soft cleaning tool such as a brush or a rag during the cleaning process. Removable parts can be cleaned by soaking or high-pressure water spray.

The equipment can be cleaned and disinfected with food grade chemical disinfectants Hot water below 85°C may also be used. Do not use baking equipment for high temperature and long time baking, which will cause deformation of plastic parts.

2

Equipment maintenance

This product needs to be used in the proper environment.

After the installation of the equipment, please connect the power supply according to the specification. If a single lamp is not lighting or is dim, turn the power off and replace with a new lamp. If the lamps still does not work check for a loose connection.

During the operation of the equipment, please check the module operation flow regularly. If there is overflow in the process, check if the flow is too high and check if the connecting pipe is loose. If the flow rate becomes lower, check the flow valve or the pipe is blocked or the pump is working properly.

The circulating water pump for the equipment needs to meet the demand according to the head flow requirement. If there is a 24-hour continuous water supply requirement, please ensure that the pump can meet the 24-hour continuous operation requirements. In the event of an abnormal power failure, please quickly enable the backup power supply to ensure that the pump operates to prevent loss of nutrient solution or water shortage in the plant due to power failure of the pump.

After service 5

5-1 Service Concept

Dear Users:

Please use the module equipment correctly according to the user manual for regular cleaning and maintenance. If you have any questions or problems that cannot be solved during the use, please contact us directly, we will provide you with professional technical services.

5-2 Service Hotline

China:

Xiamen Technology Center

Add:NO.1745 Lvling Road, Siming District, Xiamen City, Fujian Province, China. 361009 Hotline:+86 0592-5976266

North America

American American Technology Center

Add:3825 Academy Pkwy NE,Albuquerque,NM 87109 Hotline:+1-575-812-8080

Other Areas Hotline:+86 0592-5976266

For more info please visit our website: http://www.sananbio.com/

16 17 User Manual
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