SAFETY PRACTICES

The information in this manual does not replace any safety rules and laws used in your area. Before operating this vehicle, learn the rules and laws for your area. Make sure the vehicle has the correct equipment according to these rules and laws.

Your safety and the safety of others in the work area depend significantly upon your knowledge and understanding of all correct operation practices and procedures for this vehicle.

SIGNAL WORDS

This is the industry's Safety Alert Symbol. This symbol is used to call your attention to items or operations that could be dangerous to you or other persons using this equipment. Please read these messages carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.

ASafety Alert Symbol

Wl038.EPS

DANGER, WARNING, & CAUTION: WHAT THEY MEAN

Hazards are identified by the "Safety Alert Symbol" and followed by a single word: Danger, Warning, or Caution.

ADANGER

DANGER means that a situation IS hazardous and WILL result in serious injury or death if not avoided.

AWARNING

WARNING means that a situation COULD be hazardous and MAY result in serious injury or death if not avoided.

ACAUTION

CAUTION means that a situation COULD be hazardous and MAY result in minor or moderate injury if not avoided. CAUTION is also used to alert against unsafe practices of the operator and unsafe practices with the vehicle.

OPERATING RULES AND INSTRUCTIONS

There are certain hazards that cannot be avoided solely by mechanical means in the everyday use of material handling vehicles. Only intelligence, good sense, and care by the operator, along with proper maintenance can assure that the vehicles are operated propeny. It is important to have trained, reliable personnel operating this vehicle. If at any time the operator finds that the vehicle is not performing propeny, discontinue operation of the vehicle and report the condition to a supelVisor for correction.

• Move and transport materials that are properly and evenly loaded. • Travel in a direction of maximum visibility. • Operate this vehicle from the driver's position after assuring that the operation will not endanger the driver or any others. • DO NOT operate this vehicle in hazardous areas.

DECALS

• The decals on the vehicle provide instructions for safe and correct operation. • NEVER make modifications affecting safe operation or capacity without the expressed approval of Compact Technologies. • When Compact Technologies approved modifications are made, the user is responsible for seeing that appropriate decals and operating instructions are changed. • All plates and decals must be in place and legible at all times.

Read and Observe all Warnings Before operating this vehicle. The brake lever should be checked before each operation. The vehicle should not be operated if the brake does not firmly stop vehicle movement.

OPERATOR QUALIFICATIONS AND TRAINING

OPERATOR QUALIFICATIONS

• Only trained and authorized operators shall be permitted to use this vehicle. • DO NOT operate the vehicle until you fully understand the function of all controls, how to stop, and how to start and stop the engine. • Operators of this vehicle shall be qualified as to visual, auditory, physical, and mental ability to operate the equipment.

OPERATOR TRAINING

• An effective operator training program should center around vehicle use, company policies, operating conditions, and vehicle type. • This equipment requires complete training of all new operators and shall not be condensed for those claiming previous experience.

PERSONAL CONSIDERATIONS

CHEMICAL HAZARDS

EXHAUST FUMES

Fumes from the engine exhaust can cause injury or death. If operating in an enclosed area, provided good ventilation 10 replace hazardous exhaust fumes with fresh air.

EXPLOSIVE FUEL

Engine fuel is flammable and can cause a fire andlor an explosion. Avoid danger by keeping sparks, open flames and smoking materials away from the vehicle and fuel during refueling or fuel system servicing. Know where fire extinguishers are kept on the worksite and how to use them.

• NEVER smoke near the vehicle during refueling. • DO NOT permit anyone to be on the vehicle during refueling. • Spilled fuel must be wiped away or let evaporate before starting the engine. • Make sure the fuel cap is in place before starting the engine. • NEVER use an open flame when checking the fuel level in the tank.

• NEVER fill the fuel tank with the engine running.

Make sure you have adequate ventilation during fueling.

OPTIONAL BATTERY

All battery wamings included in this operator's manual are to supplement and DO NOT replace the warnings and information provided on the battery by the battery manufacturer.

When jump starting the vehicle, carefully follow the instructions found in the JUMP STARTING PROCEDURE on page 16. Keep sparks, flames, and lit smoking materials away from battery at all times. Lead acid batteries generate explosive gases. Severe chemical burns can result from improper handling of battery electrolyte. Wear safety glasses and proper protective gear when handling batteries to prevent electrolyte from coming in contact with eyes, skin or clothing.

Battery Electrolyte First Aid

• External Contact-Flush with water. • Eyes-Flush with water for at least 15 minutes and get medical attention immediately. • Internal Contact-Drink large quantities of water.

Follow with Milk of Magnesia, beaten egg or vegetable oil. Get medical attention immediately.

IMPORTANT: In case of internal contact, DO NOT give fluids that would induce vomiting!

Wear all the protective clothing and personal safety devices issued to you or called for by your work conditions.

YOU MA Y NEED ...

• A hard hat

• Safety shoes • Safety glasses, goggles, or face shield

• Heavy gloves • Hearing protection • Reflective clothing

• Wet weather gear • Respirator or filter mask o Avoid entanglement hazards. DO NOT wear clothing or jewelry that could catch on machinery.

Keep your hands, hair, feet and clothing away from moving parts. DO NOT put any part of the body between the bucket and frame pinch points. o Know the pinch points and rotating parts on the vehicle. o ALWAYS know where to get assistance in case of an emergency. Know how to use a first aid kit and fire extinguisher.

STARTING SAFETY

Before Starting the Engine ...

Important: Warn all others in the area that you are going to start the Power Lifter. 1. Assure that the clutch lever is in the neutral position. 2. Check around the vehicle and make sure all personnel are clear. 3. Apply the hand brake and lock the handle assembly using the brake link.

OPERATOR SAFETY

Power Lifter operators shall abide by the following rules and practices. GENERAL SAFETY RULES AND PRACTICES

• Safeguard the pedestrians at all times. DO NOT drive a vehicle up to anyone standing in front of a bench or other fixed object. • DO NOT allow anyone to stand or pass under the elevated portion of any vehicle, whether loaded or empty. • If a fuel leak is found, DO NOT operate the vehicle until the problem is fixed.

• DO NOT modify or alter or permit anyone to modify or alter this vehicle or any of its components. Important: NEVER make repairs or adjustments unless you are authorized to do so. • DO NOT continue to operate the vehicle if an unsafe condition is found. Stop the vehicle and report the condition to the supervisor.

• Unauthorized people shall not be permitted to use the vehicle.

• DO NOT allow anyone to ride on the vehicle. • The Power Lifter forks and mast are NOT designed for elevating or carrying personnel.

DO NOT attempt to use the vehicle for this purpose.

• DO NOT put any part of the body between the columns of the mast.

Important: NEVER leave the vehicle in NEUTRAL when the operator is NOT at the controls. In NEUTRAL -direction control is straight back-this vehicle is free wheeling. It!lliiY. begin moving. • Maintain a safe distance from the edge of docks and platforms when operating. • DO NOT use this vehicle to move freight cars. • Care shall be taken that overhead installations such as lights, power lines, pipes, sprinkler systems, etc. are not contacted. • DO NOT use this vehicle in explosion and fire hazardous locations.

• Report all accidents involving personnel. building structures, and equipment to the proper authorities.

• Fire aisles, access to stairways and fire equipment shall be kept clear.

Note: The vehicle is considered attended when the operator is less than 25 feet (7,60 m) from the vehicle and the vehicle remains in the operator's view. Note: This vehicle is considered attended when the operator is 25 feet (7,60 m) or more from the vehicle and the vehicle is in the operator's view, or whenever the vehicle is not in the operator's view. • Before leaving the vehicle attended: 1. Stop vehicle. 2. Lower the bucket onto the frame.

3. Tum off power. 4. ALWAYS pari< across a slope.

OPERATION SAFETY

Important: Thoroughly read and understand this entire manual. Follow all safety rules and practices explained in this manual. • Safe operation is the responsibility of the operator. • Improper use of the vehicle can lead to dangerous situations for yourself, those around you, the vehicle, and the work area. You must have safe working habits and be aware of hazardous working conditions.

• The vehicle must be maintenance checked every day or at the start of each shift. • If operating in an enclosed or partially enclosed environment, make sure there is enough ventilation. Engine exhaust fumes can be deadly to you and those around you if precautions are not taken. Questions about the air quality in the working environment and sampling methods should be directed 10 a qualified person.

TRAVELING

• Observe all traffic regulations including authorized speed limits. Under normal traffic conditions, keep to the right. Maintain a safe distance, based on speed of travel, and keep the vehicle under control at all times.

• Yield the right of way to pedestrians, ambulances, fire trucks, or other vehicles in emergency situations. • DO NOT pass another vehicle traveling in the same direction at intersections, blind spots or at other dangerous locations. • These vehicles are designed for level floor operation. • When traveling over inclines. slopes or ramps: 1. DO NOT park the vehicle on an incline and leave it unattended.

2. Reduce engine speed and travel slowly and cautiously. 3. Driving across a slope is dangerous, as unexpected changes in the slope can cause tipover. Ascend or descend slopes slowly and with caution. Travel straight up and down the slope. Note: The rear of this vehicle is normally considered the heavy end unless the bucket is fully loaded. In this case the front of the vehicle is now the heavy end. 4. Ascend or descend slopes with the heavy end (bUCket) pointing up the slope. 5. Unloaded vehicle should be operated on all slopes with the bucket pointing down the stope. • On all terrain, operate this vehicle at speeds that will permit stopping in a safe manner. • Travel with forks or loaded forks low to the ground.

DO NOT elevate the load except during picking or stacking. • This vehicle is designed for level floor operation. • Make starts, stops, turns, or direction reversals in a smooth manner to avoid shifting the load and/or risk possible vehicle tipover. • DO NOT indulge in stunt driving or horseplay. • Slow down for wet and slippery conditions. • Avoid running over loose objects on the ground. • Steer the vehicle to safely avoid vehicle contact with objects.

Important: Ensure that the vehicle has the correct tire pressure---65 psi (449 kPa). • Have a level vehicle when loading. • Handle only stable and properly arranged toads.

When handling off.-center loads which cannot be centered, operate with extra caution. • Handle only loads within the capacity of the vehicle as rated on the mast serial plate. • Handle long and wide loads---loads exceeding the dimensions used to establish vehicle capacity with extra caution. Stability and maneuverability may be adversely affected. • ALWAYS haul wide loads at the center of gravity. • When attachments are used, extra care shall be taken in securing, manipulating, positioning and transporting the load. Operate vehicles equipped with attachments as partially loaded vehicles when not handling a load. • The handling of suspended loads, by means of a crane arm (boom) or other device, can introduce dynamic forces affecting the stability of a vehicle that are not considered in the stability criteria.

Sudden starts, stops, and tums can cause the load to swing and create a personnel and a load tip safety hazard. • The following precautions shall be taken when handling suspended loads: 1. DO NOT exceed the vehicle manufacturers' load rating of the vehicles equipped for handling suspended loads. 2. The load shall only be lifted vertically and NEVER dragged horizontally.

ACAUTION

To avoid tipping load or load loss, transport loads with the forks and the mast as low as possible.

3. The load shall be transported with the bottom of the load and the lift frame as low as possible. 4. Maneuvering the vehicle with load elevated shall be done slowly and cautiously and only to the extent necessary to permit lowering load to the lowest possible transport position.

ACAUTION

If, during pre·operation inspection or operation, the vehicle is found to be in need of repair or in any way unsafe, or contributes to an unsafe condition to the operator. the matter shall be reported immediately to the designated authority, and the vehicle shall not be operated until it has been restored to proper operating condition. DO NOT make repairs or adjustments unless specifically authorized to do so.

• Before operating the vehicle, check its condition, giving attention to the following: 1. Tires---6S psi (449 kPa). 2. Engine Oil Level. 3. Use the sight gauge to check the hydraulic oil level at the start of each day or before each shift. The sight gauge is accessed by raising the engine housing cover. 4. Steering Mechanism. 5. Uft and Tilt Controls. 6. Uft systems including columns, lift frame, forks, chains, cables, and hydraulic hoses.