10 minute read

FIGURE 2-14. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300065080 through 0300078472

FIGURE 2-14. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300065080 through 0300078472)

FIGURE 2-14. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300065080 through 0300078472)

ITEM PART NUMBER QTY DESCRIPTION

Ref ENGINE ASSEMBLIES 0270944 Ref 2WD Standard Gas Machines (SN 0300065080 through

0300073424)

0270946 Ref 4WD Standard Gas Machines (SN 0300065080 through

0300073424)

Ref 2WD Dual Fuel Machine Options: 0271020 Ref 2WD Dual Fuel Machine (SN 0300065080 through

0300073424)

0272891 Ref 2WD Dual Fuel Machine (SN 0300073425 through

0300078472)

Ref 4WD Dual Fuel Machine Options: 0271022 Ref 4WD Dual Fuel Machine (SN 0300065080 through

0300073424)

0272893 Ref 4WD Dual Fuel Machine (SN 0300073425 through

0300078472)

1 Ref Engine - Ford LRG-425 Options: 1 2000172 1 Standard Gas Machines (SN 0300065080 through

0300073424)

1 2000174 1 Dual Fuel Machines (SN 0300065080 through 0300065498) 1 2000188 1 Dual Fuel Machines (SN 0300065499 through 0300073424) 1 2000197 1 Dual Fuel Machines (SN 0300073425 through 0300078472) 2 Ref Piston Pump Assembly Options: 2 3600316 1 Piston Pump Assembly (2WD Machines) (See PISTON PUMP ASSEMBLY (SERIES M46 PUMP) for Breakdown) 2 Ref Piston Pump Assembly (4WD Machines) (See PISTON PUMP ASSEMBLY (SERIES 42 PUMP) for Breakdown) Options: 2 3600296 NLA Piston Pump Assembly (Use p/n 3600385) (SN 0300065080

through 0300073424)

2 3600385 1 Piston Pump Assembly (SN 0300073425 through

0300078472)

3 3600318 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) 3 7023929 1 Seal Kit - 3600318 Pump 4 3539972 NLA Plate, Engine Mounting - Front (Use p/n 4846806) 5 4566605 1 Tube, Spacer 6 3571498 1 Plate, Module Mounting 7 0700810 2 Bolt M8 x 20mm 8 4751500 2 Flatwasher 5/16in Regular 9 0721010 2 Bolt #10-24NC x 1-1/4in 10 3311005 5 Locknut #10-24NC 11 4751000 8 Flatwasher #10 Regular 12 0721006 3 Bolt #10-24NC x 3/4in (SN 0300065080 through 0300073424) 13 4640989 1 Valve, Oil Drain 14 2750532 1 ft /30.5cm Hose 15 1320022 2 Clamp 16 0701022 2 Bolt M10 x 70mm 17 0701014 2 Bolt M10 x 30mm 18 0641812 2 Bolt 1/2in-13NC x 1-1/2in 19 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in 20 3790152 1 O-Ring

REV

1-C

2-C

2-C

2-B

3-B

3-B

ITEM PART NUMBER QTY

DESCRIPTION

21 4891600 2 Flatwasher 3/8in Hardened 22 0100011 AR Compound, Locking 23 3571502 1 Plate, Heat Shield 24 0902539 1 Bracket, Fuel Filter/Pressure Regulator 25 1320019 2 Clamp, Exhaust 26 4761500 2 Lockwasher 5/16in 27 1600314 1 Controller, ECM (SN 0300065080 through 0300073424) 27 3124114 1 Service Manual, Ford EFI System Diagnostic 28 0641408 2 Bolt 1/4in-20NC x 1in (SN 0300065080 through 0300073424) 29 4751400 6 Flatwasher 1/4in Regular (SN 0300065080 through

0300073424)

30 3311405 6 Locknut 1/4in-20NC (SN 0300065080 through 0300073424) 31 1320060 1 Clamp (Not Shown) (SN 0300065080 through 0300073424) 32 1641422 4 Bolt 1/4in-20NC x 2-3/4in (SN 0300065080 through

0300073424)

33 4568158 4 Stand-Off (SN 0300065080 through 0300073424) 34 3572600 1 Plate, Mounting - ECM (SN 0300065080 through 0300073424) Ref ENGINE INSTALLATIONS 0270943 Ref 2WD Standard Gas Machines (SN 0300065080 through

0300073424)

0270945 Ref 4WD Standard Gas Machines (SN 0300065080 through

0300073424)

Ref 2WD Dual Fuel Machine Options: 0271019 Ref 2WD Dual Fuel Machine (SN 0300065080 through

0300073424)

0272892 Ref 2WD Dual Fuel Machine (SN 0300073425 through

0300078472)

Ref 4WD Dual Fuel Machine Options: 0271021 Ref 4WD Dual Fuel Machine (SN 0300065080 through

0300073424)

0272894 Ref 4WD Dual Fuel Machine (SN 0300073425 through

0300078472)

102 4845613 NLA Tray Weldment (Use p/n 4340745) 103 3570571 1 Mount, Radiator 104 3570607 1 Support, Radiator - Left Side 105 3620040 1 Radiator 105 8180311 1 Cap, Radiator (was p/n 7019656) 106 Ref Battery Options: 106 0400075 1 Battery (Wet) 106 7016180 1 Battery (Dry) 107 0181727 1 Tie-Down 108 0630498 2 Bolt, Tie-Down 109 4751600 40 Flatwasher 3/8in Regular 110 3311605 31 Locknut 3/8in-16NC 111 3200378 4 Mount, Rubber 112 0641610 24 Bolt 3/8in-16NC x 1-1/4in 113 0641820 4 Bolt 1/2in-13NC x 2-1/2in 114 3311805 4 Locknut 1/2in-13NC 115 4740274 4 Washer, Snubbing 116 3340399 3 Pad, Wear 117 4070497 4 Shim 1/8in 118 4070498 2 Shim 1/16in 119 0641612 2 Bolt 3/8in-16NC x 1-1/2in

REV

5-E

4-D

3-C

5-C

3-C

5-C

ITEM PART NUMBER QTY DESCRIPTION

120 2180467 1 Fitting, Barbed Elbow 121 Ref Plate, ECM Relay Mount Options: 121 Not Required 1 2WD/4WD (SN 0300065080 through 0300073424) 121 3574162 1 Plate, ECM Relay Mount (2WD) (SN 0300073425 through

0300076725)

121 3574496 1 Plate, ECM Relay Mount (2WD) (SN 0300076726 through

0300078472)

121 3574162 1 Plate, ECM Relay Mount (4WD) (SN 0300074263 through

0300076725)

121 3574496 1 Plate, ECM Relay Mount (4WD) (SN 0300076726 through

0300078472)

122 4751400 37 Flatwasher 1/4in Regular 123 3311405 21 Locknut 1/4in-20NC 124 4791400 2 Starwasher 1/4in 125 0641609 AR Bolt 3/8in-16NC x 1-1/8in 126 1580011 1 Tank, Coolant Recovery 127 2720058 2 ft/51cm Hose, Coolant Recovery 128 0641406 11 Bolt 1/4in-20NC x 3/4in 129 1320022 9 Clamp 130 1340060 1 Air Cleaner Assembly 130 7012664 1 Element, Air Cleaner 131 0340041 2 Band, Air Cleaner 132 Ref Tube, Air Intake Options: 132 4846011 1 Standard Gas Machines 132 4846046 1 Dual Fuel Machines 133 0080201 1 Elbow, Rubber 134 1320016 2 Clamp 135 2750532 8 ft/2.4m Hose 136 0100020 AR Sealant, Pipe 137 2720058 11.5 ft /3.5m Hose, Fuel Line 138 0641608 2 Bolt, 3/8in-16NC x 1in (SN 0300065080 through 0300076726) 139 0641414 4 Bolt, 1/4in - 20NC x 1-3/4in 140 4711400 12 Flatwasher, 1/4in Thin 143 0962172 1 Bushing, Flanged 144 3900254 1 Screw, Shoulder 3/4in x 4in 145 4752200 2 Flatwasher 3/4in Regular 146 3312005 1 Locknut 5/8in-11NC 147 2060025 1 Fan 148 0080214 1 Spacer, Fan 149 0100011 AR Compound, Locking 150 0700819 4 Bolt M8 x 55mm 151 4831900 4 Lockwasher M8 152 2720436 1 Hose, Radiator - Top 153 1320012 4 Clamp, Hose 154 4360392 1 Indicator, Clogged Filter 155 2180798 1 Fitting, Restrictor Indicator 156 2220794 1 Fitting, Barbed 157 2220273 2 Fitting, Reducer 158 0642010 1 Bolt 5/8in-11NC x 1-1/4in 159 4752000 1 Flatwasher 5/8in Regular 161 3740067 1 Relay (Auxiliary Power)

REV

ITEM PART NUMBER QTY DESCRIPTION

165 4567878 1 Tube, Exhaust 166 0701012 4 Bolt M10 x 25mm 167 4832000 4 Lockwasher M10 168 2720435 1 Hose, Radiator - Bottom 169 0641604 1 Bolt 3/8in-6NC x 1/2in (2WD - Dual Fuel Machines Only) 170 4240099 2 Tie-Strap (SN 0300065080 through 0300073424) 171 1703162 2 Decal - Fan Blade 174 1701542 1 Decal - Gas (Not Shown - Located on Hood) 178 2902059 1 Battery Cable Kit 178A 7016840 1 Cable (Battery - to Ground) 178B 7016839 1 Cable (Battery + to Auxiliary Relay) 178C 7016841 1 Cable (Auxiliary Relay to Starter) 178D 7016842 1 Cable (Auxiliary Relay to Auxiliary Pump) 180 0902443 1 Bracket, Latch Mounting 181 0902444 1 Bracket, Hood Support 182 0741610 2 Screw, Socket Head Countersunk 3/8in-16NC x 1-1/4in 183 3600279 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY For Breakdown) 184 2200222 1 Plug, Pipe (Not Shown - Located at Bottom of Fuel Tank) 185 4751800 4 Flatwasher 1/2in Regular 186 1703876 1 Decal - Engine Tray Swing 187 3571008 1 Plate, Baffle 188 3571009 1 Plate, Baffle 189 3571019 1 Plate, Air Panel 190 0641410 4 Bolt 1/4in-20NC x 1-1/4in 191 3960438 28 in /46cm Seal, Hood 192 4791600 2 Starwasher 3/8in (SN 0300065080 through 0300073424) 193 2220313 1 Fitting, Barbed 195 2220250 1 Fitting, Reducer 196 2220805 1 Fitting, Elbow Barbed 197 0641506 2 Bolt 5/16in-18NC x 3/4in 198 4751500 4 Flatwasher 5/16in Regular 199 3311505 2 Locknut 5/16in-18NC 200 2720496 1 Hose, High Pressure 201 0641407 3 Bolt 1/4in-20NC x 7/8in 202 Ref Valve Options: 202 4641061 1 Valve Used on 2WD Machines (Not Shown) 202 7017479 1 Cartridge without Coil (4641061 Valve) 202 7012518 1 Seal Kit - 7017479 Cartridge 202 7012943 1 Coil (4641061 Valve) 202 4641108 NLA Valve Used on 4WD Machines (Use p/n 1001099391 Valve) Ref Note: Original Equipment Valve may have been replaced

with Service Replacement Valve. Identify p/n stamped on valve before ordering parts.

202A 7012974 1 Cartridge without Coil (4641108 Valve) 202A 7010543 1 Seal Kit - 7012974 Cartridge 202A 7012941 1 Cartridge without Coil (1001099193 Valves) 202A 7010543 1 Seal Kit - 7012974 Cartridge 202A 7012944 1 Coil 202B 7012995 1 Cartridge without Coil 202B 7012518 1 Seal Kit - 7012995 Cartridge

REV

A

ITEM PART NUMBER QTY DESCRIPTION

202B 7012943 1 Coil 203 0641418 2 Bolt 1/4in-20NC x 2-1/4in 204 0902724 1 Bracket, LP Mounting 205 4711500 4 Flatwasher 5/16in Thin 206 1320032 1 Clamp 207 1320222 2 Clamp, J-Clip 3/8in (Not Shown) (SN 0300065080 through

0300076726)

208 1320223 1 Clamp, J-Clip 1/2in (Not Shown) 209 0100048 AR Grease, Dielectric 210 0721005 2 Screw (Not Shown) 211 3311005 2 Locknut (Not Shown) 212 4750800 4 Flatwasher #8 Regular (Not Shown) Ref ENGINE COMPONENTS 2000172 Ref Standard Gas Machines (SN 0300065080 through

0300073424)

2000174 Ref Dual Fuel Machines (SN 0300065080 through 0300065498) 2000188 Ref Dual Fuel Machines (SN 0300065499 through 0300073424) 2000197 Ref Dual Fuel Machines (SN 0300073425 through 0300078473) 301 3600377 1 Fuel Pump and Isolator Assembly (was p/n 7022133) 301 7022134 1 Harness, Fuel Pump Wiring 302 91083218 1 Filter, Fuel (was p/n 7022135) 303 7019986 1 Starter (Not Shown) 304 7019977 1 Alternator with Regulator and Pulley 304 7000897 1 Alternator without Pulley and Regulator 304 7027402 1 Belt, Alternator (was p/n 7019979) 305 7023655 1 Actuator, Throttle (2000172/2000174/2000188 Engines) 305 7023683 1 Actuator, Throttle (2000193 Engine) 305 7023652 1 Plate, Actuator Adapter 305 7023654 1 Gasket, Actuator to Adapter Plate 305 7023653 2 Bolt (Adapter Plate to Intake Manifold) 305 7023656 4 Bolt (Actuator to Adapter Plate) 306 7019996 1 Sensor, Air Temperature (was p/n 7023661) 306 7023662 1 Bracket, Air Temperature Sensor 307 7023663 1 Harness, ECM (2000172/2000174/2000188 Engines) 307 7023613 3 Relay (2000172/2000174/2000188 Engines) 307 7023681 1 Harness, EPM (2000193 Engine) 308 7022139 1 Sensor, MAP 309 7019994 1 Sensor, EGR (2000172/2000174/2000188 Engines) 310 2420187 1 Dipstick (was p/n 7022140) 310 4564281 1 Tube, Dipstick 311 7023658 1 Outlet, Air Cleaner 312 7023637 1 Switch, Oil Pressure Sender 313 7021868 1 Filter, Oil (was p/n 7022147, 7022173 & 7014501) 314 1660250 1 Coupling, Pump (was p/n 7016662) 315 7019993 1 Pressure Regulator and Filter Assembly 316 70002307 1 Gasket, Manifold (Manifold to Pipe) (was p/n 7040050) 316 7022143 1 Gasket, Manifold (Manifold to Head) (Not Shown) 317 7022158 3 Connector 318 7022159 2 Connector 319 7022160 1 Connector 320 7022161 2 Tube, Supply 321 7022162 2 Clamp

REV

ITEM PART NUMBER QTY DESCRIPTION

322 7022178 1 Sensor, Crank 322 7022179 1 Sensor, Camshaft (Not Shown) 323 1600363 1 EPM Module (2000197 Engine) 324 7027402 1 Belt, Drive (was p/n 7019979) 324 70002567 1 Tensioner, Belt 325 7019925 1 PCV Valve (Not Shown) 326 7022157 1 Wire Set - Spark Plug (Not Shown) 326 7019932 4 Spark Plug (Not Shown) 327 7019976 1 Flywheel (Not Shown) 327 7022180 1 Gear, Ring (Not Shown) 328 7022144 1 Gasket, Upper Manifold Throttle (Not Shown) 329 7025124 1 Gasket Kit - Upper (Not Shown) (was p/n 7022148) 330 7022149 1 Gasket Kit - Lower (Not Shown) 331 7022151 1 Cap, Oil Filler 332 7022153 1 Pump, Water 332 7022154 1 Gasket, Water Pump 333 7019930 1 Coil, Ignition (Not Shown) (2000174 Engine) 334 7022155 1 Sensor, Water Temperature 334 7027411 1 Sender, Water Temperature 334 7022156 1 Thermostat, Water Temperature (Not Shown) 335 7025134 1 Gasket, Water Outlet (Not Shown) 336 7023657 1 Harness, TPS Harness (Not Shown) 337 7019933 1 Kit, Carburetor Repair (Not Shown) (2000174 Engine) 338 7022150 1 Belt, Timing 3124114 1 Service Manual, Ford EFI System Diagnostic Ref MUFFLER INSTALLATIONS 0258252 Ref Standard Spark Arresting 2

0258253 Ref Optional Catalytic

401

Ref Muffler Options: 401 3220113 1 Standard Spark Arresting 401 3220114 1 Optional Catalytic 401A 70001017 2 Clamp, Muffler 402 0340046 2 Band 403 0902457 1 Bracket, Muffler 404 0641507 4 Bolt 5/16in-18NC x 7/8in 405 4711500 8 Flatwasher 5/16in Thin 406 3311505 4 Locknut 5/16in-18NC 407 4567073 1 Tube, Exhaust 408 4100025 21 in /53cm Sleeve, Fiberglass 409 4920385 16 in /41cm Wire, Mechanics

REV

3

This article is from: