10 minute read
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
ITEM PART NUMBER QTY DESCRIPTION REV
Ref FIXED AXLE INSTALLATION 0270969 Ref Fixed Axle (SN 0300065080 through 0300107511) 0274703 Ref Fixed Axle (SN 0300107512 through 0300123999) E A
Ref Note: USA Manufacture Only. 1 0100011 AR Compound, Locking 2 Ref Bar, Stop Options: 2 0362763 2 3/8in Bar (SN 0300065080 through 0300107511) 2 0362763 4 3/8in Bar (SN 0300107512 through 0300123999) 2 0362764 2 1/8in Bar (SN 0300107512 through 0300123999) 3 Ref Bolt 3/8in-16NC x 7/8in 3 0641607 2 Hex HD Capscrew Gr5, 3/8-16 X 7/8 Lg (SN 0300065080
through 0300069840)
3 See Note 2 Hex HD Capscrew Gr5, 3/8-16 X 7/8 Lg (See FRAME SHIELDS INSTALLATION for call out) (SN 0300069841 through
0300123999)
4 Ref Bolt Options: 4 0641620 2 Bolt 3/8in-16NC x 2-1/4in 4 0641616 2 Bolt 3/8in-16NC x 2in 5 0642012 1 Bolt 5/8in-11NC x 1-1/2in 6 0961950 2 Bushing, Garmax 7 3422592 1 Pin, Axle Pivot 8 Ref Plate, Stop Options: 8 3570901 2 Plate, Stop (SN 0300065080 through 0300107511) 8 4220267 2 Plate, Stop (SN 0300107512 through 0300123999) 9 3841258 1 Keeper, Pin 10 Ref Shield, Frame Options: 10 4061020 1 Shield, Frame (SN 0300065080 through 0300069840) 10 See Note 1 Shield, Frame (See FRAME SHIELDS INSTALLATION for call out) (SN 0300069841 through 0300123999) 11 Ref Shim Options: 11 4070974 AR Shim, 16ga (SN 0300065080 through 0300107511) 11 4070973 AR Shim, 11ga (SN 0300107512 through 0300123999) 12 4740158 1 Thrustwasher 13 4751600 2 Flatwasher 3/8in Regular 14 Ref Axle Weldment Options: 14 4846353 1 Axle Weldment (SN 0300065080 through 0300107511) Ref Note: If kingpin holes in the axle measure 1.503in diameter
or larger in any direction, axle weldment must be replaced.
Ref Note: See Kit Item 250 and additional notes at end of parts
list before ordering parts.
14 0280199 1 Axle Weldment (SN 0300107512 through 0300123999) 14A 0561300 2 Steer Cylinder Mounting Block Assembly 15 2220235 3 Fitting, O-Ring (Not Shown) Ref OSCILLATING AXLE INSTALLATIONS 0270968 Ref USA Built Machines (SN 0300065080 through 0300077284) G 0273488 Ref USA Built Machines (SN 0300077285 through 0300107511) C 0274702 Ref USA Built Machines (SN 0300107512 through 0300123999) A 0270968 Ref Belgium Built Machines (SN 1300000007 through 1300000004) A 0272639 Ref Belgium Built Machines (SN 1300000005 through 1300000352) A 0273498 Ref Belgium Built Machines (SN 1300000353 through 1300003221) C 0274742 Ref Belgium Built Machines (SN 1300003222 through 1300006000) A
ITEM PART NUMBER QTY DESCRIPTION
101 0100011 AR Compound, Locking 101 0100019 AR Compound, Locking 102 0100038 AR Primer, Locking #7471 103 0641416 4 Bolt 1/4in-20NC x 2in (USA Built Machines) (SN 0300065080
through 0300077284)
103 0641416 4 Bolt 1/4in-20NC x 2in (Belgium Built Machines) (Prior to SN
1300000353)
104 0641607 2 Bolt 3/8in-16NC x 3/4in (USA Built Machines) (SN 0300065080
through 0300107511)
104 0641607 2 Bolt 3/8in16NC x 3/4in (Belgium Built Machines) (Prior to SN
1300003222)
105 Ref Bolt Options: 105 0641812 2 1/2in-13NC x 1-1/2in (USA Built Machines) (SN 0300065080
through 0300077284)
105 0642010 2 5/8in-11NC x 1-1/4in (Belgium Built Machines) (Prior to SN
1300000353)
105 Not Required 0 Bolt (USA Built Machines) (SN 0300077285 through
0300123999)
105 Not Required 0 Bolt (Belgium Built Machines) (SN 1300000353 through
1300006000)
106 0642012 1 Bolt 5/8in-11NC x 1-1/2in 107 0682248 2 Bolt 3/4in-10NC x 6in (USA Built Machines) (SN 0300065080
through 0300107511)
107 0682248 2 Bolt 3/4in-10NC x 6in (Belgium Built Machines) (Prior to SN
1300003222)
108 0961950 2 Bushing, Garmax 109 Ref Cam, Lockout Options: 109 1100107 1 USA Built Machines (SN 0300065080 through 0300069336) 109 1100133 1 USA Built Machines (SN 0300069337 through 0300077284) 109 Not Required 0 USA Built Machines (SN 0300077285 through 0300123999) 109 1100133 1 Cam, Lockout (Belgium built machines) (SN 1300000001
through 1300000004)
109 1100134 1 Belgium Built Machines (SN 1300000005 through
1300000352)
Not Required 0 Cam, Lockout (Belgium Built Machines) (SN 1300000353
through 1300006000)
110 Ref Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 110A 1684129 2 Lockout Cylinder (USA Built Machines) (SN 0300065080
through 0300107511)
110A 1684243 2 Lockout Cylinder (Belgium Built Machines) (Prior to SN
1300003222)
110B 1684465 2 Lockout Cylinder (USA Built Machines) (SN 0300107512
through 0300123999)
110B 1684465 2 Lockout Cylinder (Belgium Built Machines) (SN 1300003222
through 1300006000)
111 3272201 2 Nut 3/4in-10NC (USA Built Machines) (SN 0300065080 through
0300107511)
111 3272201 2 Nut 3/4in-10NC (Belgium Built Machines) (Prior to SN
1300003222)
112 3422592 1 Pin, Axle Pivot 113 3422520 2 Pin (USA Built Machines) (SN 0300065080 through
0300107511)
113 3422520 2 Pin (Belgium Built Machines) (Prior to SN 1300003222) 114 3841258 1 Keeper, Pin 115 3841520 2 Keeper, Pin (USA Built Machines) (SN 0300065080 through
REV
ITEM PART NUMBER QTY DESCRIPTION
0300107511)
115 3841520 2 Keeper, Pin (Belgium Built Machines) (Prior to SN 1300003222) 116 Ref Shield, Frame Options: 116 4061020 1 Shield, Frame (USA Built Machines) (SN 0300065080 through
0300069840)
116 See Note 1 Shield, Frame (USA Built Machines) (See FRAME SHIELDS INSTALLATION for call out) (SN 0300069841 through
0300123999)
116 See Note 1 Shield, Frame (Belgium Built Machines) (SN 1300000001
through 1300006000)
117 4567462 2 Tube, Mounting (USA Built Machines) (SN 0300065080 through
0300107511)
117 4567462 2 Tube Mounting (Belgium Built Machines) (Prior to SN
1300003222)
118 Ref Lockout Valve Assembly Options: 118 4640871 1 Valve Used USA Built Machines (SN 0300065080 through
0300077284)
118 4640871 1 Value Used Belgium Built Machines (Prior to SN 1300000353) 118 7012693 1 Seal Kit - 4640871 Valve 118 7002840 1 Anti-Rotation Pin Removal Tool 118 4641265 1 Valve (USA Built Machines) (SN 0300077285 through
0300123999)
118 4641265 1 Value (Belgium Built Machines) (SN 1300000353 through
1300006000)
119 4711400 4 Flatwasher 1/4in Thin (USA Built Machines) (SN 0300065080
through 0300077284)
119 4711400 4 Flatwasher 1/4in Thin (Belgium Built Machines) (Prior to SN
1300000353)
120 4740158 1 Thrustwasher 122 Ref Flatwasher Options: 122 4751800 4 1/2in Regular (USA Built Machines) (SN 0300065080 through
0300077284)
122 4752000 4 5/8in Regular (Belgium Built Machines) (Prior to SN
1300000353)
122 Not Required 0 Flatwasher (USA Built Machines) (SN 0300077285 through
0300123999)
122 Not Required 0 Flatwasher (Belgium Built Machines) (SN 1300000353 through
1300006000)
123 Ref Axle Weldment Options: Ref Note: If kingpin holes in the axle measure 1.503in diameter
or larger in any direction, axle weldment must be replaced. Note: See Kit Item 250 and additional notes at end of parts list before ordering parts.
123 4846353 1 Axle Weldment (USA Built Machines) (SN 0300065080
through 0300107511)
123 0280199 1 Axle Weldment (USA Built Machines) (SN 0300107512
through 0300123999)
123 4846725 1 Axle Weldment (Belgium Built Machines) (Prior to SN
1300003222)
123 0280202 1 Axle Weldment (Belgium Built Machines) (SN 1300003222
through 1300006000)
123A Ref Steer Cylinder Mounting Block Assembly Options: 123A 0561300 2 Steer Cylinder Mounting Block (USA Built Machines) 123A 0561511 2 Steer Cylinder Mounting Block (Belgium Built Machines) 124 4892200 4 Flatwasher 3/4in Hardened (USA Built Machines) (SN
0300065080 through 0300107511) REV
ITEM PART NUMBER QTY
DESCRIPTION
124 4892200 4 Flatwasher 3/4in Hardened (Belgium Built Machines) (Prior to
SN 1300003222)
125 3311405 4 Locknut 1/4in-20NC (USA Built Machines) (SN 0300065080
through 0300077284)
125 3311405 4 Locknut 1/4in-20NC (Belgium Built Machines) (Prior to SN
1300000353)
126 0791506 4 Screw, 5/16in-18NC x 3/4in (USA Built Machines) (SN
0300077285 through 0300123999)
126 0791506 4 Screw, 5/16in-18NC x 3/4in (Belgium Built Machines) (SN
1300000353 through 1300006000)
127 0641814 8 Bolt 1/2in-13NC x 1-3/4in (USA Built Machines) (SN 0300107512
through 0300123999)
127 0641814 8 Bolt 1/2in-13NC x 1-3/4in (Belgium Built Machines) (SN
1300003222 through 1300006000)
128 4891800 8 Flatwasher, 1/2in Hardened (USA Built Machines) (SN
0300107512 through 0300123999)
128 4891800 8 Flatwasher, 1/2in Hardened (Belgium Built Machines) (SN
1300003222 through 1300006000)
Ref STEERING INSTALLATIONS 0271011 Ref Manufactured in USA (SN 1st digit is 0) 0272652 Ref Manufactured in Belgium (SN 1st digit is 1) 201 0100011 AR Compound, Locking 202 Ref Thrustwasher Options: 202 Ref USA Built Machines: 202 0440161 AR Thrustwasher (Top and Bottom Kingpin Location) (SN
0300065080 through 0300079125)
Ref (Note: See Kit Item 250 and additional notes at end of
parts list before ordering parts.)
202 4740537 AR Thrustwasher (.0625) (Top Kingpin Location) (SN
0300079126 through 0300123999)
202 4740538 AR Thrustwasher (.125) (Top Kingpin Location) (SN 0300079126
through 0300123999)
202 4740539 AR Thrustwasher (.188) (Top Kingpin Location) (SN 0300079126
through 0300123999)
202 4740540 AR Thrustwasher (.250) (Top Kingpin Location) (SN 0300079126
through 0300123999)
202 0440271 AR Thrustwasher (Bottom Kingpin Location) (SN 0300079126
through 0300123999)
202 Ref Belgium Built Machines: 202 0440161 AR Thrustwasher (Top and Bottom Kingpin Location) (Prior to SN
1300000441)
Ref (Note: See Kit Item 250 and additional notes at end of
parts list before ordering parts.)
202 4740537 AR Thrustwasher (.0625) (Top Kingpin Location) (SN
1300000441 through 1300006000)
202 4740538 AR Thrustwasher (.125) (Top Kingpin Location) (SN 1300000441
through 1300006000)
202 4740539 AR Thrustwasher (.188) (Top Kingpin Location) (SN 1300000441
through 1300006000)
202 4740540 1 Thrustwasher (.250) (Top Kingpin Location) (SN 1300000441
through 1300006000)
202 0440271 AR Thrustwasher (Bottom Kingpin Location) (SN 1300000441
through 1300006000)
203 0641606 16 Bolt 3/8in-16NC x 3/4in 204 0641826 4 1/2in-13NC x 3-1/4in 205 Ref Bushing / Bearing Options:
REV
I F
ITEM PART NUMBER QTY
DESCRIPTION
205 0961951 2 Bushing (USA Built Machines) (Top and Bottom Kingpin Location) (SN 0300065080 through 0300079125) 205 0961951 2 Bushing (Belgium Built Machines) (Top and Bottom Kingpin Location) (Prior to SN 1300000441) Ref (Note: See Kit Item 250 and additional notes at end of parts
list before ordering parts)
205 0440291 2 Bushing (USA Built Machines) (Top Kingpin Location) (SN
0300079126 through 0300123999)
205 0440291 2 Bushing (Belgium Built Machines) (Top Kingpin Location) (SN
1300000441 through 1300006000)
205 0440274 2 Bushing (USA Built Machines) (Bottom Kingpin Location) (SN
0300079126 through 0300123999)
205 0440274 2 Bushing (Belgium Built Machines) (Bottom Kingpin Location)
(SN 1300000441 through 1300006000)
206 0962140 2 Bearing, Garmax 207 Ref Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 207 1683614 NLA Steer Cylinder Assembly (USA Built Machine) (Use p/n 1684412) (SN 0300065080 through 0300087391) 207 1684412 1 Steer Cylinder Assembly (USA Built Machine) (SN 0300087392
through 0300123999)
207 1684246 1 Steer Cylinder Assembly (Belgium Built Machines) 208 3312008 4 Nut 5/8in-11NC 209 3322201 2 Nut 3/4in-16NC 210 Ref Kingpin Options: 210 3422716 4 Kingpin (USA Built Machines) (2 Bolt Mounting) (Note: See kit Item 250 and additional notes at end of parts list before ordering parts) (SN 0300065080 through 0300079125) 210 3422716 4 Kingpin (Belgium Built Machines) (2 Bolt Mounting) (Note: See kit Item 250 and additional notes at end of parts list before ordering parts) (Prior to SN 1300000441) 210 3423081 4 Kingpin (USA Built Machines) (4 Bolt Mounting) (SN
0300079126 through 0300123999)
210 3423081 4 Kingpin (Belgium Built Machines) (4 Bolt Mounting) (SN
1300000441 through 1300006000)
211 Ref Rod-End with Grease Fitting Options: 211 3841517 2 Rod-End (USA Built Machines) 211 3841367 2 Rod-End (Belgium Built Machines) (Prior to SN 130005313) 211 3841517 2 Rod-End (SN 130005313 through 1300006000) 212 3900109 4 Screw, Shoulder 213 4060950 1 Shield, Frame (Used on USA Built Machines Only) (SN
0300065080 through 0300074064)
214 Ref Spindle (Left Side) Options: 214 4130363 1 Spindle (Left Side) (USA Built Machines) (SN 0300065080
through 0300079125)
214 4130405 1 Spindle (Left Side) (USA Built Machines) (SN 0300079126
through 0300123999)
214 4130391 1 Spindle (Left Side) (Belgium Built Machines) (Prior to SN
1300000441)
214 4130406 1 Spindle (Left Side) (Belgium Built Machines) (SN 1300000441
through 1300006000)
215 Ref Spindle (Right Side) Options: 215 4130364 1 Spindle (Right Side) (USA Built Machines) (SN 0300065080
through 0300079125)
215 4130406 1 Spindle (Right Side) (USA Built Machines) (SN 0300079126
through 0300123999) REV
ITEM PART NUMBER QTY
DESCRIPTION
215 4130392 1 Spindle (Right Side) (Belgium Built Machines) (Prior to SN
1300000441)
215 4130407 1 Spindle (Right Side) (Belgium Built Machines) (SN 1300000441
through 1300006000)
216 4740086 4 Thrustwasher 217 4751800 4 Flatwasher 1/2in Regular 218 Ref Tie-Rod Options: 218 4845711 2 Tie-Rod (USA Built Machines) 218 4846733 2 Tie-Rod (Belgium Built Machines) 222 3780182 2 O-Ring (USA Built Machines) (SN 0300079126 through
0300123999)
222 3780182 2 O-Ring (Belgium Built Machines) (SN 1300000441 through
1300006000)
223 3020029 AR Grease, Bearing (Not Shown) 250 2902400 1 Kingpin and Bushings Update Kit for Machines Built (Includes Design Items 202, 205, 210 & 222). Refer to Field Service Bulletin AWP-04-11. (SN 0300065080 through 0300079125, SN
1300000441 through 0300124000)
Ref Note: Newer bushings will fit in and "SN 0300065080 through
0300079125 & SN 1300000441" axles however if kingpin holes measure 1.503in diameter or larger in any direction, axle weldment must be replaced before installation of kit.
Ref Note: Spindles require drilling and tapping for 8 additional
