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FIGURE 4-17. SKYWELDER INSTALLATION (Prior to SN 0300068333
ITEM PART NUMBER QTY
DESCRIPTION
Ref SKYWELDER INSTALLATIONS 0270044 Ref 225A -400S (Prior to SN 0300064404) 0271579 Ref 200A -400S (Prior to SN 0300064404) 0271358 Ref 225A - 400S - ADE System (SN 0300064404 through
0300064508)
0272025 Ref 225A - 400S - ADE System (SN 0300064509 through
0300068333)
0270361 Ref 225A -460SJ (Prior to SN 0300064404) 0271580 Ref 200A -460SJ (Prior to SN 6030004404) 0271359 Ref 225A - 460SJ - ADE System (SN 0300064404 through
0300064508)
0272024 Ref 225A - 460SJ - ADE System (SN 0300064509 through
0300068333)
1 0362949 2 Bar, Space 2 0641412 1 Bolt 1/4in-20NC x 1-1/2in 3 0641414 2 Bolt 1/4in-20NC x 1-3/4in 4 0641510 2 Bolt 5/16in-18NC x 1-1/4in 5 0641514 4 Bolt 5/16in-18NC x 1-3/4in 6 0641613 4 Bolt 3/8in-16NC x 1-5/8in 7 0641810 4 Bolt 1/2in-13NC x 1-1/4in 8 0840041 1 Boot, Cable 9 1060883 AR Cable, Weld 9 1060883 110 ft/33.5m Cable, Weld 400S 9 1060883 125 ft/38.1m Cable, Weld 460SJ
10 Ref Clamp, Hose 10 Not Required 0 Clamp, Hose 400S 10 1320130 4 Clamp, Hose 460SJ 11 Ref Clamp, Hose Options: 11 1320146 1 Clamp, Hose (Prior to SN 0300064404) 11 1320291 1 Clamp, Hose (SN 0300064404 through 0300068333) 12 1704895 2 Decal - SkyWelder 13 1704896 1 Decal - SkyWelder (Not Shown - Located on Hood) 14 2030010 1 Extinguisher, Fire 15 2080044 1 Rivnut, Fastener 17 2901971 1 Platform Weld Leads Kit 17A 7023413 2 Connector, Cable 17B 7023414 1 Cable, #1 Weld - Black (12ft Length) 17C 7023418 1 Cable, #1 Weld - Red (12ft Length) 17D 7023415 1 Clamp, Ground 17E 7023416 1 Holder, Electrode 17F 7023417 2 Lugs, Cable 18 3251963 1 Nameplate - Welding Leads 19 3311405 2 Locknut 1/4in-20NC 20 3311505 4 Locknut 5/16in-18NC 22 3311805 4 Locknut 1/2in-13NC 23 4060802 1 Guard, Switch 24 4360336 1 Switch, Toggle 25 Ref Hydraulic Welder Assembly Options (See Items 101-147 for Breakdown):
REV
E A D
B
E A D
B
B
ITEM PART NUMBER QTY DESCRIPTION REV
25 4530016 1 225A 25 4530020 1 200A 26 4641164 1 Diverter Valve Assembly 27 4740397 1 Spacer, Washer 28 4751400 2 Flatwasher 1/4in 29 4751500 12 Flatwasher 5/16in 31 4751800 4 Flatwasher 1/2in 32 4846213 1 Support, Welder 33 4846231 1 Support, Weld Lead 34 4922442 1 Harness, Electrical (Not Shown) (Prior to SN 0300064404) 1/A 34 3990001 1 Diode 3Amp 34 4460741 1 Connector, Relay 36 1704919 1 Decal - Positive 37 1704920 1 Decal - Negative 38 3252764 1 Nameplate - AC and Weld 39 0750605 4 Screw 40 3620034 1 Oil Cooler Assembly 41 1705000 1 Decal - SkyWelder (Platform) 42 1705305 1 Decal - Weld Lead (SN 0300066961 through 0300068333) Ref HYDRAULIC WELDER ASSEMBLIES 4530016 Ref 225A C 4530020 Ref 200A B 102 7023444 2 Grid - Front 103 7023445 1 Shield Front 104 7023446 1 Fan 105 7023251 1 Rotor 106 7023252 1 Bearing 107 Ref Impedance, Weld Options: 107 7023253 1 225A 107 7024313 1 200A 108 7023447 1 Cover 109 7023254 1 Switch, Step 110 7023255 1 Selector, Range 111 7023256 1 Knob, Switch 112 7023257 2 Terminal, Female Weld Cable Attached 113 7023258 2 Terminal, Male Weld Cable Attached 114 See Note 1 Panel, Front (Note: Not Available - Purchase Complete Welder Assembly) 115 7023259 1 Bridge, Rectifier 116 7023260 1 Brushes and Holder 117 Ref Panel, Receptacle Options (Panel Only): 117 7023419 1 225A 117 7024315 1 200A 121 7023261 1 Ring, Slip 122 7023262 1 Cover, Slip Ring 123 7022363 1 Varistor 124 7023264 2 Bridge, Single Phase Rectifier 126 Ref Housing and Stator Options: 126 7023265 1 225A 126 7024316 1 200A 127 7023266 4 Bolt, Stay M8 x 30mm 128 7023267 4 Bolt, Stay
ITEM PART NUMBER QTY DESCRIPTION
139 7023448 1 Rail Set 140 7023449 1 Duct 141 Ref Panel Assembly (Complete) Options: 141 7023420 1 225A 141 See Note 1 200A (Note: Not Available for Purchase) 141A Ref Receptacle, Twistlock Options: 141A 7023421 1 225A 141A See Note 1 200A (Note: Not Available for Purchase) 141B 7023422 1 Control, Fine 141B 7024436 1 Knob 141C 7023423 1 Light - AC 141D Ref Receptacle Options: 141D 7023424 1 225A 141D See Note 1 200A (Note: Not Available for Purchase) 141E 7023425 1 Harness (Not Shown) 142 See Note 1 Mount, Motor (Note: Not Available for Purchase) 143 7023426 1 Coupling 144 See Note 1 Guard, Coupling (Note: Not Available for Purchase) 145 7023427 1 Valve Assembly 146 Ref Motor Assembly Options: 146 7023428 1 225A 146 7024317 1 200A 147 7024559 2 Cover, Weld Receptacle W/Cover
