14 minute read
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM
ITEM PART NUMBER QTY
DESCRIPTION
Ref PLATFORM CONSOLE BOX COMPONENTS 4 0100048 AR Grease, Dialectric (Not Shown) 14 1060918 7 ft/2.14m Cable, Electrical - 18/3 43 4460071 1 Connector, Strain Relief 44 4460226 2 Socket, Female 46 4460428 2 Connector, Strain Relief 47 4460464 1 Pin, Male Deutsch 48 4460470 1 Nut, Terminal 49 4460471 1 Lockwasher, Terminal 51 4460708 2 Connector - 15 Position 52 4460905 5 Seal, Plug 56 4922665 1 Harness, Platform Box (See Items 101-109 for Breakdown) 57 4922666 1 Harness, Analyzer Cable 2/B
57 4460226 4 Socket, Female (Not Shown - Located at J2) 57A 4460761 1 Connector - 4 Position 57A 4460227 4 Pin, Male 4922665 Ref PLATFORM BOX HARNESS ASSEMBLY 101 4460866 1 Connector - 19 Pin 101 4460464 7 Pin, Male Deutsch 16 Ga 101 4460508 3 Pin, Male Deutsch 12 Ga 102 4460874 1 Connector - 35 Position (Natural) 102 4460871 23 Socket, Female 103 4460875 1 Connector - 35 Position (Gray) 103 4460871 18 Socket, Female 104 4460873 1 Connector - 35 Position (Black) 104 4460871 8 Socket, Female 105 4460879 1 Connector 2 Position 105 4460887 2 Terminal (12 Gauge) 106 4460418 6 Connector - 6 Position 106 4460419 18 Socket, Female 107 4460225 2 Plug, Male - 6 Position 107 4460226 18 Terminal (16 Gauge) 108 4460225 1 Connector - 6 Position 108 4460227 16 Pin 109 4460434 2 Connector - 15 Position 109 4460227 16 Pin Ref BOOM CABLES INSTALLATION 0271162 Ref Boom Cables Installation 400S 0271161 Ref Boom Cables Installation 460SJ 0272612 Ref Boom Cables Installation 400S (7500w 60Hz Generator -
SKYPOWER)
0272613 Ref Boom Cables Installation 460SJ (7500w 60Hz Generator -
SKYPOWER)
209 Ref Cable, Electrical Options: 209 1060461 63 ft/19.2m Cable, Electrical - 12/3 (Prior to SN 0300068444)
209 1060986 1 Cable, Electrical - 12/3 (400S) (57ft/17.4m) (SN 0300068444
through 0300096000)
209 1060984 1 Cable, Electrical - 12/3 (460SJ) (63ft/19.2m) (SN 0300068444
through 0300096000)
209 4922802 1 Harness, Electrical - 8/5 (400S) (With 7500w 60Hz Generator)
REV
3/C
8 8 4
4
ITEM PART NUMBER QTY DESCRIPTION REV
209 4922803 1 Harness, Electrical - 8/5 (460SJ) (With 7500w 60Hz Generator) 210 Ref Harness Assembly (12/4 - 18/8) 210 4922548 1 Harness Assembly (12/4 - 18/8) 400S 3/C
210 4922547 1 Harness Assembly (12/4 - 18/8) 460SJ 3/C
210 1060896 AR Cable, Electrical - 12/4 & 18/8 Options: 210 1060896 54 ft/16.5m Cable, Electrical - 12/4 & 18/8 400S 210 1060896 60 ft/18.3m Cable, Electrical - 12/4 & 18/8 460SJ 210A 4460465 22 Socket, Female 18 Gauge 210B 4460865 1 Connector Deutsch - 19 Position 210C 4460509 8 Socket, Female 12 Gauge 210D 4460473 1 Clamp. Cable 210E 4460466 4 Seal, Plug 224 4460865 1 Connector Deutsch - 19 Position 225 4460473 1 Clamp, Cable Ref GROUND CONTROL BOX COMPONENTS 325 4460428 3 Connector, Strain Relief 326 4460470 1 Washer, Terminal 327 4460471 1 Locknut, Terminal 329 4460526 1 Connector, Strain Relief 330 4460874 1 Connector (Natural) 331 4460875 1 Connector (Gray) 332 4460905 4 Seal, Plug 335 Ref Cable, Analyzer Options: 335 4922485 1 Cable, Analyzer (Prior to SN 0300064404)
3 335 4922666 1 Cable, Analyzer (SN 0300064404 through 0300085616) 1 335 Not Required 0 Not Required (SN 0300085617 through 0300096000) 335A Ref Socket, Female (Not Shown - Located at J1) 335A 4460871 4 Socket, Female (Prior to SN 0300064404) 335A 4460226 4 Socket, Female (SN 0300064404 through 0300085616) 335A Not Required 0 Not Required (SN 0300085617 through 0300096000) 335B 4460761 1 Connector - 4 Position 335B 4460227 4 Pin, Male 336 Ref Ground Control Box Harness Assembly 336 4922664 1 Caterpillar Engine Machines (Prior to SN 0300087630) 6/G 336 4923236 1 Caterpillar Engine Machines (SN 0300087630 through
0300091229)
1/B 336 4923456 1 Caterpillar Engine Machines (SN 0300091230 through
0300096000)
B 336 4922540 1 Deutz Engine Machines (Prior to SN 0300064404) 5/E 336 4922664 1 Deutz Engine Machines (SN 0300064404 through
0300085616)
5/F 336 4923261 1 Deutz Engine Machines (SN 0300085617 through
0300096000)
C 336 3990010 2 Diode 6 Amp 336A 4460418 7 Connector - 6 Position 336A 4460419 21 Socket, Female 336B 4460876 1 Connector - 35 Position (Blue) 336B 4460871 24 Socket, Female 336B 4460905 28 Seal, Plug 336C 4460866 1 Connector - 19 Pin 336C 4460464 7 Pin, Male Deutsch 16 Ga
ITEM PART NUMBER QTY DESCRIPTION REV
336C 4460508 3 Pin, Male (12 Gauge) 336D 4460878 1 Housing, Terminal - 4 Position 336D 4460887 3 Terminal (12 Gauge) 336E 4120035 6 Base, Light 336E 4460634 7 Terminal (16 Gauge) 336F 4460873 1 Connector - 35 Position (Black) 336F 4460871 20 Socket, Female 336F 4460905 1 Seal, Plug 336G 4460871 3 Socket, Female 336H 4460434 1 Connector - 15 Position 336H 4460227 14 Pin 336J 4460536 1 Connector - 3 Position (Deutz Engines Only) (SN 0300085617
through 0300096000)
336J 4460943 3 Socket, Female (Deutz Engines Only) (SN 0300085617
through 0300096000)
336K 4460761 1 Connector - 4 Position (Deutz Engines Only/Caterpillar Engines) (SN 0300085617 through 0300096000, SN
0300087630 through 0300096000)
336K 4460227 4 Pin, Male (Deutz Engines Only/Caterpillar Engines) (SN
0300085617 through 0300096000, SN 0300087630 through 0300096000)
337 Ref Engine Harness Assembly (See Items 401-460 for Breakdown) 337 4922880 1 Caterpillar Engine Machines (Prior to SN 0300087630) 337 4923234 1 Caterpillar Engine Machines (SN 0300087630 through
0300096000)
337 4922537 1 Deutz Engine Machines (Prior to SN 0300085617) 337 4923260 1 Deutz Engine Machines (SN 0300085617 through
0300096000)
338 4922538 1 Valve Harness Assembly 4/D
338A 4460880 14 DIN Connector 338B 4460320 2 Connector - 2 Position 338B 4460267 4 Pin, Male 338C 4460445 1 Connector - 3 Position 338C 4460268 3 Socket, Female 338D 4460871 20 Socket, Female 338E 4460836 2 Connector, Deutsch - 12 Position 338E 4460837 2 Housing, Terminal Connector 338E 4460465 22 Socket, Female 339 Ref Ground Control Box Wiring Diagram (Not Shown - See Items 501-512 for Breakdown) 339 4933279 Ref Caterpillar Engine Machines (Prior to SN 0300087630) 339 4933335 Ref Caterpillar Engine Machines (SN 0300087630 through
0300091229)
339 4933353 Ref Caterpillar Engine Machines (SN 0300091230 through
0300096000)
339 4933177 Ref Deutz Engine Machines (Prior to SN 0300064404) 339 4933230 Ref Deutz Engine Machines (SN 0300064404 through
0300085616)
339 4933325 Ref Deutz Engine Machines (SN 0300085617 through
0300096000)
Ref ENGINE HARNESS ASSEMBLY 4922880 Ref Caterpillar Engine (Prior to SN 0300087630) 5/D 4923234 Ref Caterpillar Engine (SN 0300087630 through 0300091229) 3/C 4923356 Ref Caterpillar Engine (SN 0300091230 through 0300096000) 1/A
ITEM PART NUMBER QTY DESCRIPTION
REV
4922537 Ref Deutz Engine (Prior to SN 0300085617) 7/F 4923260 Ref Deutz Engine (SN 0300085617 through 0300096000) D 414 4460424 1 Connector - 2 Position 415 4460268 2 Socket, Female 416 4460880 AR DIN Connector without Diode 424 4460834 1 Connector - 2 Position 425 4460457 AR Terminal, Female 426 4460458 AR Seal, Terminal 427 4460465 AR Socket, Female 428 4460836 1 Connector, Deutsch - 12 Position (Deutz Only) (Prior to SN
0300085617)
430 4460837 1 Housing, Terminal Connector (Deutz Only) (Prior to SN
0300085617)
431 4460842 2 Terminal, Female 432 Not Required 0 Terminal (Ford Engine Only) 433 Not Required 0 Lock, Terminal (Ford Engine Only) 434 Not Required 0 Housing - 3 Position (Ford Engine Only) 436 4460742 AR Connector - 2 Position 437 4460890 1 Housing - 2 Position (Deutz and All Caterpillar Engines Only)
(Prior to SN 0300085617)
438 4460889 2 Terminal (Deutz and All Caterpillar Engines Only) (Prior to SN
0300085617)
439 4460887 2 Terminal (12 Gauge) 441 4460464 1 Pin, Male 443 4460871 14 Socket, Female 446 Not Required 0 Connector, Housing 42 Position (Ford Engine Only) 447 Not Required 0 Connector Wedge Lock, Center (Ford Engine Only) 448 Not Required 0 Connector Wedge Lock, Side (Ford Engine Only) 449 Not Required 0 Connector, Plug (Ford Engine Only) 450 Not Required 0 Pin, Male (Ford Engine Only) 451 4460891 1 Connector - 2 Position 452 4460539 1 Connector 3 Position (Caterpillar Engine Only) 453 4460993 2 Terminal, Spade (Caterpillar Engine Only) 454 4460994 1 Connector 2 Position (Caterpillar Engine Only) 456 Not Required 0 Pin, Male (Ford Engine Only) 458 Not Required 0 Fuse (Ford Engine Only) 459 Not Required 0 Holder, Fuse (Ford Engine Only) 460 Ref Socket, Female Options: 460 Not Required 0 All Machines (Prior to SN 0300066372) 460 4460226 1 Caterpillar Engines (SN 0300066372 through 0300096000) 460 4460226 1 Deutz Engines (SN 0300066372 through 0300085616) 460 4460465 1 Deutz Engines (SN 0300085617 through 0300096000) 461 3990001 1 Diode (Caterpillar Engine Only) (SN 0300087630 through
0300096000)
468 4461070 1 Connector - 3 Position with Resistor (Deutz Only) (SN
0300085617 through 0300096000)
468 4460944 3 Socket, Female (Deutz Only) (SN 0300085617 through
0300096000)
468 4461095 1 Connector - 3 Position (Deutz Only) (SN 0300085617 through
0300096000)
469 4460539 1 Connector - 3 Position (Deutz Only) (SN 0300085617 through
0300096000)
469 4460944 3 Socket, Female (Deutz Only) (SN 0300085617 through
0300096000)
ITEM PART NUMBER QTY DESCRIPTION REV
470 4922099 AR Can Buss Cable (Deutz Only) (SN 0300085617 through
0300096000)
471 4461052 1 Connector - 25 Position (Deutz Only) (SN 0300085617 through
0300096000)
471 4461053 1 Cover, Receptacle (Deutz Only) (SN 0300085617 through
0300096000)
471 4461005 5 Terminal (Deutz Only) (SN 0300085617 through 0300096000) 471 4461006 5 Seal (Used with p/n 4461005) (Deutz Only) (SN 0300085617
through 0300096000)
471 4461060 2 Terminal (Deutz Only) (SN 0300085617 through 0300096000) 471 4461054 2 Seal (Used with p/n 4461060) (Deutz Only) (SN 0300085617
through 0300096000)
471 4461008 18 Plug, Hole (Deutz Only) (SN 0300085617 through
0300096000)
Ref GROUND CONTROL BOX WIRING DIAGRAM 4933279 Ref Caterpillar Engine Machines (Prior to SN 0300087630) 3/D 4933335 Ref Caterpillar Engine Machines (SN 0300087630 through
0300091229)
3/C 4933353 Ref Caterpillar Engine Machines (SN 0300091230 through
0300096000)
1/A 4933177 Ref Deutz Engine Machines (Prior to SN 0300064404) 2/C 4933230 Ref Deutz Engine Machines (SN 0300064404 through
0300085616)
4/F 4933325 Ref Deutz Engine Machines (SN 0300085617 through
0300096000)
D 501 2920129 AR Bulb, Light 507 2400065 1 Fuse, 30Amp 508 2400066 1 Fuse, Holder 510 4460708 2 Connector - 15 Position (SN 0300064404 through
0300096000)
510 4460226 AR Socket, Female 510 4922637 1 Harness, Jumper (Not Shown) 510 4922636 1 Harness, Jumper (Not Shown) (Caterpillar Machines Only) 511 2902443 1 Receptacle Kit (Deutz Only) (SN 0300085617 through
0300096000)
511 4461072 Connector - 12 Position (Deutz Only) (SN 0300085617
through 0300096000)
511 4461074 1 Shell, Receptacle (Deutz Only) (SN 0300085617 through
0300096000)
511 4461071 4 Socket, Female (Gold) (Deutz Only) (SN 0300085617
through 0300096000)
511 4461073 1 Cap, Dust (Deutz Only) (SN 0300085617 through
0300096000)
512 4460894 1 Connector - 6 Position (Deutz Only) (SN 0300085617 through
0300096000)
512 4460892 1 Connector, Terminal (Deutz Only) (SN 0300085617 through
0300096000)
Ref STANDARD HARNESS COMPONENTS 601 Not Required 0 Ford Engine Harness (For replacement parts refer to Ford engine dealer) (Ford Engine Machines) 602 Ref Deutz Engine Harness Components (For replacement parts refer to Deutz engine dealer) (SN 0300085617 through 0300096000) 602A 7027796 1 Deutz Engine Harness (For replacement parts refer to Deutz engine dealer) (SN 0300085617 through 0300096000) 602B See Note 1 Connector - 25 Position (Deutz Only) (Note: Not Available for Purchase) (SN 0300085617 through 0300096000)
ITEM PART NUMBER QTY
DESCRIPTION
602C 7027793 1 Plug-In, Connector (SN 0300085617 through 0300096000) 602D 7027794 1 Deutz Engine Harness (SN 0300085617 through 0300096000) 603 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available for Purchase) 603A 7022819 1 Connector - 8 Position (Natural) 603A 4460871 8 Socket, Female 604 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer) 604A 7022825 1 Connector - 8 Position Black 604A 4460871 7 Socket, Female 605 See Note 1 Pump Harness (Note: Not Available for Purchase) 605 7007497 1 Plug (Pump) 605 7007498 1 Plug (Valve Harness) 606 4921927 1 Jib Valve Harness (460SJ Only) 606A 4460326 1 Connector - 3 Position 606A 4460267 3 Pin, Male 606B 4460499 2 Connector, DIN with Diode 607 See Note AR Limit Switch Harness Components (400S Only) (Note: Not Available for Purchase):
607A
Ref Switch, Limit Options: 607A 4360322 NLA Australian Spec 400S (Use p/n 4360549) (Prior to SN
0300074316)
607A 4360549 1 Australian Spec 400S (SN 0300074316 through
0300096000)
607A Not Required 0 Australian Spec 460SJ 607A 4360322 NLA CE Spec 400S & 460SJ (Use p/n 4360549) (Prior to SN
0300074316)
607A 4360549 1 CE Spec 400S & 460SJ (SN 0300074316 through
0300096000)
607B
Ref Connector, Strain Relief Options: 607B 4460428 1 Connector, Strain (Use with p/n 4360322) (Prior to SN
0300074316)
607B 4460968 1 Connector, Strain (Use with p/n 4360549) (SN 0300074316
through 0300096000)
607C 4922769 1 Cable, Electrical - 18/2 607D 4460226 2 Socket, Female 608 4922714 2 Capacity/Elevation Cut-out Switch Harnesses 608 1060902 8.5 ft/2.6m Cable, Electrical - 18/2
608A Ref Switch, Limit Options: 608A 4360321 NLA Switch, Limit (Use p/n 4360548) (Prior to SN 0300074316) 608A 4360548 1 Switch, Limit (SN 0300074316 through 0300096000) 608B Ref Connector, Strain Relief Options: 608B 4460428 1 Connector, Strain Relief (Use with p/n 4360321) (Prior to SN
0300074316)
608B 4460968 1 Connector, Strain Relief (Use with p/n 4360548) (SN
0300074316 through 0300096000)
608C 4460226 2 Socket, Female 609 4922978 1 Start Assist Solenoid Harness (Deutz Engine Machines Only) (Located between Start Relay and Start Assist Solenoid on Engine) (SN 0300077682 through 0300085617) 610 4923451 1 Glow Plugs Harness (Deutz Engine Machines Only) (Not Shown - Located between Glow Plug Relay and Glow Plugs on Engine)
(SN 0300092802 through 0300096000)
Ref OPTIONAL HARNESS COMPONENTS 701 0270023 Ref AC to Platform Receptacle Components
REV
2/B
A
ITEM PART NUMBER QTY DESCRIPTION REV
701A See Note 1 Box, Switch (Note: Not Available - Purchase Locally) 701B See Note 1 Receptacle (Note: Not Available - Purchase Locally) 701C See Note 1 Shield, Cover (Note: Not Available - Purchase Locally) 701D See Note 1 Connector, Strain Relief (Note: Not Available - Purchase Locally) 701E See Note 2 Plug, Male (Note: Not Available - Purchase Locally) 701F See Note 1 Gasket (Note: Not Available - Purchase Locally) 703 Ref Generator Electrical Components 703 4933191 1 220V (Prior to SN 0300064509) 2/B
703 4933239 1 220V (SN 0300064509 through 0300077681) 1/A
703 4933300 1 220V (SN 0300077682 through 0300096000) 703 3990010 1 Diode - 6 Amp (Not Shown) 703A Ref Harness - On/Off Switch Options: 703A 4922483 1 Harness - On/Off Switch (Prior to SN 0300064509) 703A 4922641 1 Harness - On/Off Switch (SN 0300064509 through
0300096000)
703AA Not Required 0 Not Required 703B Ref Powermite Control Box to Relay Options: 703B 4922482 1 Powermite Control Box to Relay (Prior to SN 0300077682) 703B 4922940 1 Powermite Control Box to Relay (SN 0300077682 through
0300096000)
2/A
703C
Ref Generator to Control Box Harness 703C See Note 1 Hardwired (Note: Not Available for Purchase) (Prior to SN
0300077682)
703C See Note 1 Harness (Note: Not Available for Purchase) (SN 0300077682
through 0300096000)
703D 4460961 1 Connector - 4 Position 703D 4460705 4 Pin, Male 703E 4460321 1 Connector - 4 Position 703E 4460906 4 Socket, Female 704 0255917 1 Strobe Light Harness (Includes Strobe Light) 704A 4460320 1 Connector - 2 Position 704A 4460267 2 Pin, Male 705 0257887 1 Alarm Harness (Includes Alarm) 705A 4460424 1 Connector - 2 Position 705A 4460268 2 Socket, Female 706 See Note 1 Lights Harness (Note: Not Available for Purchase) 706 1060341 37 ft/11.3m Cable, Electrical - 16/2 706A 3740049 1 Relay 706A Ref Harness, Bag (Located at Ground Control Box) (Not Shown) Options: 706A 4922484 1 Harness, Bag (Prior to SN 0300064509) 706A 4922643 1 Harness, Bag (SN 0300064509 through 0300096000) 707 Ref Platform Worklights Components 707A Ref Platform Worklights/Floodlights and Harness Components: 707A 2920140 2 Platform Worklights External Harness (Includes Light and Wire Only) 707A 2920157 2 Platform Floodlights External Harness (Includes Lights and Wire Only) (Not Shown) 707A 4460320 2 Connector - 2 Position 707A 4460227 4 Pin, Male 707A 4922764 2 Platform Floodlights Harness (Lights to Switch) (Not Shown) 1/A
ITEM PART NUMBER QTY
DESCRIPTION
707A 4460424 2 Connector - 2 Position 707A 4460226 4 Socket, Female 707B Ref Connector, Strain Relief Options: 707B 4460598 1 Platform Worklights (Prior to SN 0300074316) 707B 4460426 1 Platform Worklights (SN 0300074316 through 0300096000) 707B 4460425 1 Platform Floodlights 707C Ref Circuit Breaker, 15Amp Options: 707C 4360232 1 Platform Worklights (Prior to SN 0300074316) 707C Not Required 0 Platform Worklights (SN 0300074316 through 0300096000) 707C 4360232 1 Platform Floodlights 707D Ref Platform Worklights/Floodlights Console Box to Ground Harness 707D 4922498 1 All Internal Console Box Harness (Prior to SN 0300074316) 707D 1060983 1 Console Box to Aux Relay 400S (SN 0300074316 through
0300096000)
707D 4922965 1 Console Box to Aux Relay 460SJ (SN 0300074316 through
0300096000)
707D 2400070 1 Fuse 20 AMP (Not Shown - Located Aux Relay Only) (SN
0300074316 through 0300096000)
707D 2400066 1 Fuseholder (Not Shown - Located Aux Relay Only) (SN
0300074316 through 0300096000)
707E 4460871 3 Socket, Female Only (Prior to SN 0300074316) 708 See Note 1 Soft-Touch System Harness (Note: Not Available for Purchase) 708A 1060902 16 ft/4.9m Cable, Electrical - 18/2 708B 4460871 2 Socket, Female 709 See Note 1 Load Cell Harness (Purchase Load Cell) (Note: Not Available for Purchase) (Prior to SN 0300069278) 710 Not Required 0 Not Required Ref TOOLS 801 7002821 1 Crimper (For Wire to Pin/Socket Connections) 802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) 803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) 803 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) 804 7002828 1 Stripper, Wire 805 2901443 1 Analyzer Kit (Not Shown)
