6 minute read
FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES
ITEM PART NUMBER QTY
DESCRIPTION
Ref 7500W SKYPOWER GENERATOR INSTALLATION 0273004 Ref 50Hz and Caterpillar Engine (ANSI Export, Australian, CE and
Japanese Specs)
0272596 Ref 50Hz and Deutz Engine (ANSI Export, Australian, CE and
Japanese Specs)
1 0100011 AR Compound, Locking 2 4933264 1 Electrical Diagram (Not Shown) (See Items 301-304 For Breakdown) 3 3252764 1 Nameplate 4 3910606 8 Screw #6 x 3/8 5 0641516 3 Bolt 5/16 x 2 6 4711500 10 Washer 5/16 7 3311505 3 Locknut 5/16 8 See Note NSS Receptacle, Female Twist-Lock (Note: Not Available - Purchase Locally) 9 4360336 1 Switch, Toggle 10 4060802 1 Guard, Switch 11 See Note NSS Gasket (Note: Not Available - Purchase Locally) 12 See Note NSS Cover, Receptacle (Note: Not Available - Purchase Locally) 13 See Note NSS Cover, Receptacle (Note: Not Available - Purchase Locally) 14 See Note NSS Receptacle (Note: Not Available - Purchase Locally) 15 0861567 1 Junction Box Assembly (See Items 101-128 for Breakdown) 16 4751500 4 Washer 5/16 17 0641505 4 Bolt 5/16 x 5/8 18 See Note NSS Box, Switch (Note: Not Available - Purchase Locally) 19 0641403 1 Bolt 1/4 x 3/8 20 0641808 1 Bolt 1/2 x 1 21 0641408 1 Bolt 1/4 x 1 22 0902888 1 Bracket, Box Mounting 23 4711800 4 Washer 1/2 24 4711400 5 Washer 1/4 25 0641404 5 Bolt 1/4 x 1/2 26 1320318 1 Clamp 27 Ref Bolt Options: 27 0701217 3 Bolt M12 x 45 (Caterpillar Engine) 27 4032015 4 Bolt M10 x 55 (Deutz Engine) 28 0721004 2 Screw #10 x 1/2 29 3740080 2 Relay 30 4460051 1 Connector, Strain Relief 31 4460071 1 Connector, Strain Relief 32 0100019 AR Compound, Locking 33 4240018 1 Tie-Strap (Not Shown) 34 Ref Belt Options: 34 0480126 1 Caterpillar Engine 34 0480128 1 Deutz Engine 35 Ref Bracket (Caterpillar Engine) 35 3574163 1 Caterpillar Engine 35 See Note NSS Deutz Engine 36 0962520 1 Bushing, Split Taper 37 Ref Generator Assembly Options:
REV
G
J
ITEM PART NUMBER QTY
DESCRIPTION
37 2460048 1 Generator Assembly (Caterpillar Engine) 37 2460048 1 Generator Assembly (Deutz Engine) 37 70001100 1 Rotor (Includes p/ns 70001384 & 70000863) (Not Shown) 37 70001384 1 Bearing, Ball Radial (Not Shown) 37 70000863 1 Fan (Not Shown) 37 70002088 1 Stator (Not Shown) 37 70002297 1 Stud 37 7024484 NLA Brushholder Assembly (Not Shown) (Use p/n 70003631) 37A 7024561 NLA Key (was p/n 70004171) 37B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 37B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 37B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 37C 70001953 1 Endbell, Belt Tensioner 37D Ref Endbell, Brush Block Options 37D 70001385 NLA Caterpillar Engine Machines (Use p/n 70004170) 37D 70001385 NLA Deutz Engine Machines (Use p/n 70004169) 37E Ref Shroud Options: 37E 70004170 1 Caterpillar Engine 37E 70002290 NLA Deutz Engine (Use p/n 70004169) 37E 7027799 1 Block, Connector 6 Position (Not Shown) 37E 7026626 1 Connector - 6 Position with Seal (Not Shown) 37E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 37E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 37E 7024486 NLA Boot, Breaker (Use p/n 70001696 - Not Shown) 37E 7026597 1 Connector, with Leads (Not Shown) 37E 7026188 1 Clamp, Cable (Not Shown) 37E Ref Plate, End Panel Options: 37E 70001972 NLA Caterpillar Engine (Use p/n 70004170) 37E 70002255 NLA Deutz Engine (Use p/n 70004169) 37E 70001974 1 Decal - Terminal Connections 37F 70001973 1 Decal - Warning Moving Parts 38 3311005 2 Nut #10 39 2820031 1 Insulator 40 3311405 1 Nut 1/4 41 Ref Pulley Options: 41 3580316 1 Pulley (Caterpillar Engine) 41 3580320 1 Pulley (Deutz Engine) 42 3580317 1 Tensioner, Belt 43 3580318 1 Pulley 44 0641618 1 Bolt 3/8 x 2-1/4 45 4751000 4 Washer #10 46 4751400 2 Washer 1/4 47 4791400 2 Washer 1/4 48 0861572 1 Control Box Assembly 48 7024488 1 Card, Circuit - Generator Power 48 See Note NSS Fuse (Note: Not Available - Purchase Locally) 48 7024489 1 Card, Circuit - Control Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on card must be set for required application.
48 70000619 1 Harness, Circuit Card 49 4922925 1 Harness, Generator
REV
D
ITEM PART NUMBER QTY DESCRIPTION
50 4711600 1 Washer 3/8 51 4300157 1 Stud (Deutz Engine) 52 3311801 1 Nut 1/2 53 0100062 1 Loctite, #RC680 54 0771415 1 Bolt M14 x 35 Grade 10.9 (Deutz Engine) 0861567 Ref JUNCTION BOX ASSEMBLY
REV
B
101 0861541 1 Box, Junction 102 See Note NSS Cable, Electrical 12/3 (Note: Not Available - Purchase Locally) 103 See Note NSS Cable, Electrical 10/3 (Note: Not Available - Purchase Locally) 104 1705376 1 Decal - Wiring Schematic 105 3300396 1 Cover, Fuse 106 3310601 2 Nut 6-32NC 107 3520189 1 Plug 109 3910610 2 Bolt #6 x 5/8 110 4360070 1 Circuit Breaker - 15Amp 116 4460425 2 Strain Relief, Terminal 117 4460426 2 Connector, Strain Relief 121 4750600 4 Washer #6 Regular 122 4760600 2 Washer #6 128 Ref Terminal Block Assembly Options (See Items 401-410 for Breakdown): 128 NPN 1 Gray Terminal Block Assembly 128 1001121340 1 Tan Terminal Block Assembly 0272589 Ref DECAL INSTALLATION A
201 1705460 2 Decal - SkyPower 203 1705461 1 Decal - 240V - 3 Phase 204 1705489 3 Decal, Hazardous Voltage 4933264 Ref ELECTRICAL DIAGRAM COMPONENTS C 301 4922757 1 Generator Harnes (See ELECTRICAL SECTION for Breakdown) 3-C 301A 4460374 2 Plug, Sealed Relay 301A 4460375 7 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C 2400060 1 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 304 4922641 1 Switch Harness Ref TERMINAL BLOCK ASSEMBLY NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly A 401 Ref Marker Strip #1 Options: 401 4460411 2 Gray Terminal Block Assembly 401 70002818 2 Tan Terminal Block Assembly 402 Ref Marker Strip #2 Options: 402 4460412 4 Gray Terminal Block Assembly 402 70002819 4 Tan Terminal Block Assembly 403 Ref Marker Strip #3 Options: 403 4460413 2 Gray Terminal Block Assembly 403 70002820 2 Tan Terminal Block Assembly 404 Ref Marker Strip #4 Options: 404 4460414 2 Gray Terminal Block Assembly 404 70002821 2 Tan Terminal Block Assembly
ITEM PART NUMBER QTY
DESCRIPTION
405 Ref Marker Strip #5 Options: 405 4460415 AR Gray Terminal Block Assembly 405 70002822 4 Tan Terminal Block Assembly 406 Ref Terminal, End Barrier Options: 406 4460956 1 Gray Terminal Block Assembly 406 70002823 1 Tan Terminal Block Assembly 407 Ref Terminal, End Block Options: 407 4460607 2 Gray Terminal Block Assembly 407 70002824 2 Tan Terminal Block Assembly 408 Ref Terminal, Block Options: 408 4460957 AR Gray Terminal Block Assembly 408 70002825 7 Tan Terminal Block Assembly 409 Ref Terminal, Cross Connector Jumper Options: 409 4461001 2 Gray Terminal Block Assembly 409 70002826 2 Tan Terminal Block Assembly 410 3641533 1 Rail, Relay
