JCB Engines Perkins 400 Series 402D, 403D, 404D Operation and Maintenance Manual

Page 60

60 Maintenance Section Maintenance Interval Schedule

SEBU8311-02

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Maintenance Interval Schedule

63 64 70

Cooling System Water Temperature Regulator Replace ............................................................... 70 Fuel Injector - Test/Change ................................... 78 Water Pump - Inspect ........................................... 91

71

Every 4000 Service Hours

73 79 88

Aftercooler Core - Clean/Test ............................... 61

Daily Cooling System Coolant Level - Check ................ Driven Equipment - Check .................................... Engine Air Cleaner Service Indicator - Inspect ..... Engine Air Precleaner - Check/Clean ................... Engine Oil Level - Check ...................................... Fuel System Primary Filter/Water Separator Drain ................................................................... Walk-Around Inspection ........................................

62 75 75 89

Every 3000 Service Hours

When Required Battery - Replace .................................................. Battery or Battery Cable - Disconnect .................. Engine - Clean ...................................................... Engine Air Cleaner Element (Dual Element) Clean/Replace .................................................... Engine Air Cleaner Element (Single Element) Inspect/Replace .................................................. Fuel System - Prime ............................................. Severe Service Application - Check .....................

Alternator - Inspect ............................................... Engine Crankcase Breather - Replace ................. Engine Mounts - Inspect ....................................... Starting Motor - Inspect ........................................

68 70 74 74 75

Every 6000 Service Hours or 3 Years Cooling System Coolant (Commercial Heavy-Duty) Change ............................................................... 65

Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change ............. 66

85 90

Every 50 Service Hours or Weekly Fuel Tank Water and Sediment - Drain ................. 86

Every 250 Service Hours or 6 Months Alternator and Fan Belts - Inspect/Adjust ............. 62

Every 500 Service Hours Fuel System Filter - Replace ................................ 83

Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check .......................... Cooling System Supplemental Coolant Additive (SCA) - Test/Add ................................................. Engine Air Cleaner Element (Dual Element) Clean/Replace .................................................... Engine Air Cleaner Element (Single Element) Inspect/Replace .................................................. Engine Oil and Filter - Change ............................. Hoses and Clamps - Inspect/Replace .................. Radiator - Clean ....................................................

64 69 71 73 76 86 87

Every 1000 Service Hours Alternator and Fan Belts - Replace ....................... 63 Engine Valve Lash - Inspect/Adjust ...................... 77 Turbocharger - Inspect .......................................... 89

Every 2000 Service Hours Aftercooler Core - Inspect ..................................... 61

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