parts and bodies

7 Construction of bodies 7.4 Clearance between chassis parts and bodies

7.4 Clearance between chassis parts and bodies

The minimum clearance between chassis parts and rear body parts must be kept according to the following table of minimum clearance standards.

Part Minimum Clearance and Notes

1. The Surrounding part of T/M 25 mm {0.98 in.} at surrounding part of transmission except rear part.

2.Clutch and Transmission

Assembly

Do not install any rear body part in the area of 100 mm {3.94 in.} of the rear of the clutch and transmission ass'y, as the ass'y must be moved backward in the same inclination line of engine, to pull out the clutch spline shaft, when the transmission ass'y is removed from engine for service. 3.Upper part of Transmission Keep more than 100 mm {3.94 in.} of clearance between the upper surface of upper cover and the rear body part if possible, because this clearance is used when the transmission upper cover is removed.

4.The surrounding part of the

Propeller shaft and the Rear axle Min. 25 mm {0.98 in.} of the surrounding part.

5.The brake hose (which connects to the front and rear wheel)

6.The cab back and the surrounding part of the engine Maintain a minimum of 50 mm {1.97 in.} of clearance. This brake hose is considered to move when vehicle is driven.

No equipment must be mounted within 100 mm {3.94 in.} in the cab back, except the subframe and the side members. If any equipment inevitably comes within this range, install it in such a position which is more than 300 mm {11.8 in.} from both sides of engine rear part and not over the engine. Also take care that all equipment must not stand in the way of air flow which is discharged rearward, downward, or sideward from the engine compartment. If air flow is restricted, engine compartment temperature will excessively rise, resulting in poor engine performance, and fuel pipe and electric wiring overheating. Install a protector as shown below on the cab back or the front of the fixed rear body as high as possible with regard to exhaust so as to block foreign matter, which may come between cab and rear body, from high temperature areas of the engine. When a protector is installed on the cab back, use the specialized mounting holes provided.

3 1

2

1 Rubber strip 2 Sheet metal 3 675 mm {26.6 in.}

7 Construction of bodies 7.4 Clearance between chassis parts and bodies

Part Minimum Clearance and Notes

7.The Exhaust system The heat generated within and around the exhaust system can be very high, and the required clearance of components near it is an important factor in the safety of the vehicle. Keep the clearance between the rear body parts and these parts per the following figures on the table.

Parts

Wiring harness Fuel hose and pipe Fuel tank

Rear body floor Subframe, additional member etc. Spring, axle Shock absorber

Tire

Propeller shaft Differential

Brake hose and pipe Parking brake cable Oil pan Rear mud guard Battery cable Rubber parts Plastic parts Oil pipe Brake booster

Vacuum tank 150 (*100) {5.91 (*3.94)} 200 {7.87} 150 {5.91} 100 {3.94} 20 {0.79} 20 {0.79} 30 {1.18} 100 {3.94} 50 {1.97} 50 {1.97} 100 {3.94} 50 {1.97} 100 {3.94} 50 {1.97} 150 {5.91} 150 {5.91} 150 {5.91} 100 {3.94} 100 {3.94} 80 {3.15}

Note*: When wire harness is covered by heatproof conduit or protection.

Minimum Clearance (mm {in.})

7 Construction of bodies 7.4 Clearance between chassis parts and bodies

Part Minimum Clearance and Notes

NOx sensor <FE>

<FG>

8.Cab tilt area Cabs other than double cabs can be tilted. Make sure that installation items do not enter the tilt path of the cab. For details on space requirements, refer to Chapter 9 "Layout Drawings: Cab Side View (Cab Tilt Area)" (e page 173). 9.Attaching the rear fender The clearance between the rear fender and tire must be designed to be optimum assuming that the vehicle is traveling in bad conditions. Determine the standard clearance from the fender and top and side surfaces of the frame as follows from dimensions B and C listed in 9.9 "Differential and tire bound height" e page 202.

mm {0.79in.} {5.91in.} mm mm {3.94in.}

[B+20mm {0.79in.}] [C+30mm {1.18in.}]