ELECTRIC VEHICLE BATTERY SYSTEMS MANUAL

Page 28

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ELECTRIC VEHICLE BATTERIES 6.8 kg of hydrogen for a 3-L, 1,500-kg vehicle with a driving range of 560 km is 340 L at 25 MPa, and 160 L at 52 MPa. A typical gas tank volume for such a vehicle is 70 L. Thus the limited energy storage capacity of hydrogen and the lack of an infrastructure to supply it makes it necessary to develop a process to extract hydrogen from gasoline. The Daimler-Chrysler experimental fuel-processing technology converts gasoline into hydrogen, carbon dioxide (CO2), and water (H2O) in a multistage chemical reaction process. The five stage processing components consist of the following: Fuel Vaporizer By applying heat, liquid gasoline is converted to gases to ensure low pollution. The vaporized gas during combustion passes on to the next stage. Partial Oxidation (POX) Reactor Vaporized fuel is combined with some air in a Partial Oxidation reactor, producing H2 and CO. Water-Gas Shift Steam as the catalyst converts most of the CO to harmless CO2 and additional H2. Since CO is harmful to both, excessive inhalation and the fuel cell. Thus the concentration of CO must be reduced to less than 10 ppm. Preferential Oxidation (PROX) In the PROX, the injected air reacts with the remaining CO. With steam as the catalyst the preferential oxidation process results in production of CO2 and hydrogen-rich gases. Fuel Cell Stack The hydrogen gas, combined with air, produces electricity to move the vehicle with virtually no pollution—with the emission of water vapor. The greatest challenges facing the changes in transportation are the lack of understanding of the broad range of consequences of environmental pollution and reliance on IC engine based transportation. In addition, the lack of confidence in the alternate fuel technology is the key deterrent of commercialization of the alternative fuel based technology transportation. The increase in the hydrogen program expenditures over the past decade can be summarized in Table 1–4. The increase in the annual expenditure demonstrates a significant promise in the fuel cell based vehicles for both commercial and domestic passenger vehicles.

CHOICE OF A BATTERY TYPE FOR ELECTRIC VEHICLES VRLA battery designs operate successfully in partially closed environments. They do not require as much floor space as their flooded lead-


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Testing Electric Vehicle Batteries

5min
pages 173-176

Accelerated Reliability Testing of Electric Vehicles

4min
pages 177-180

Charging Technology

3min
pages 165-166

High-Voltage Cabling and Disconnects

3min
pages 158-159

Battery Pack Safety—Electrolyte Spillage and Electric Shock

3min
pages 163-164

Safety in Battery Design

5min
pages 160-162

The BPMS Charging Control

11min
pages 151-157

The Battery Performance Management System

7min
pages 143-146

BPMS Thermal Management System

7min
pages 147-150

Cold-Weather Impact on Electric Vehicle Battery Discharge

5min
pages 140-142

Range Testing of Electric Vehicles Using Fast Charging

1min
page 123

Discharge Characteristics of Li-ion Battery

2min
page 137

Electric Vehicle Speedometer Calibration

4min
pages 124-126

Definition of VRLA Battery Capacity

2min
pages 127-128

Inductive Charging—Making Recharging Easier

3min
pages 121-122

The Fast Charger Configuration

6min
pages 111-114

Using Equalizing/Leveling Chargers

11min
pages 115-120

Fast Charging Strategies

5min
pages 108-110

The Fast Charging Process

5min
pages 105-107

Battery Pack Corrective Actions

6min
pages 101-104

Energy Balances for the Electric Vehicle

5min
pages 74-78

Temperature Compensation During Battery Charging

3min
pages 82-83

Charging Technology

7min
pages 97-100

Definition of NiMH Battery Capacity

4min
pages 64-67

Battery Capacity Recovery

1min
page 63

Battery Capacity Tests

7min
pages 70-73

Capacity Discharge Testing of VRLA Batteries

4min
pages 61-62

Fuel Cell Technology

7min
pages 24-27

Choice of a Battery Type for Electric Vehicles

5min
pages 28-32

Traction Battery Pack Design

2min
pages 51-52

Battery Capacity

1min
page 53

The Temperature Dependence of Battery Capacity

2min
pages 54-55

State of Charge of a VRLA Battery

6min
pages 56-60

Electric Vehicle Operation

3min
pages 12-13

Effects of VRLA Battery Formation on Electric Vehicle Performance

1min
page 33
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