ELECTRIC VEHICLE BATTERY SYSTEMS MANUAL

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ELECTRIC VEHICLE BATTERIES to absorb and release lithium ions, has resulted in lower specific power and limited cycle life for lithium-polymer batteries. The current collector for lithium-polymer batteries is typically made of either copper or aluminum foil surrounded by a low thermal conductivity material such as polyurethane. The battery case is made of polypropylene, reinforced polypropylene, or polystyrene. Lithium-polymer batteries are considered solid-state batteries since their electrolyte is a solid. The most common polymer electrolyte is polyethylene oxide complexed with an appropriate electrolyte salt. The polymers can conduct ions at temperatures above about 60°C (140°F), allowing for the replacement of flammable liquid electrolytes by polymers of high molecular weight. Since the conductivity of these polymers is low, the batteries must be constructed in thin films ranging from 50 to 200 mm thick. There is, however, a great safety advantage to this type of battery construction. Because the battery is solid-state by design, the materials will not flow together and electrolyte will not leak out in case there is a rupture in the battery case during an EV accident. Because the lithium is intercalated into carbon anodes, the lithium is in ionic form and is less reactive than pure lithium metal. Another major advantage of this type of battery construction is that a lithium-polymer battery can be formed in any size or shape, allowing vehicle manufacturers considerable flexibility in the manner in which the battery is incorporated into future vehicle designs.

FUEL CELL TECHNOLOGY The oil crisis in 1973 led to the development of the alternative automotive power sources. This development of alternative power sources prompted EV for urban transportation. During this period, the primary concern was to gain independence from foreign oil sources. The two primary commercially available battery types were the Pb-acid and the NiCd batteries. This prompted research into the development of fuel cells. In the case of the battery, chemical energy is stored in the electrode, while in the case of the fuel cell, the energy is stored outside the electrodes. Thus there is no physical limit to the amount of fuel stored. This is analogous to the gasoline cars with internal combustion engines. Renewable energy-based hydrogen vehicles used in place of conventional and diesel-fueled internal combustion engines will reduce automotive air pollution significantly. Dating back to the developments in 1839, Sir William Graves first demonstrated the fuel cell principle. Since 1987, the DOE has awarded


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Testing Electric Vehicle Batteries

5min
pages 173-176

Accelerated Reliability Testing of Electric Vehicles

4min
pages 177-180

Charging Technology

3min
pages 165-166

High-Voltage Cabling and Disconnects

3min
pages 158-159

Battery Pack Safety—Electrolyte Spillage and Electric Shock

3min
pages 163-164

Safety in Battery Design

5min
pages 160-162

The BPMS Charging Control

11min
pages 151-157

The Battery Performance Management System

7min
pages 143-146

BPMS Thermal Management System

7min
pages 147-150

Cold-Weather Impact on Electric Vehicle Battery Discharge

5min
pages 140-142

Range Testing of Electric Vehicles Using Fast Charging

1min
page 123

Discharge Characteristics of Li-ion Battery

2min
page 137

Electric Vehicle Speedometer Calibration

4min
pages 124-126

Definition of VRLA Battery Capacity

2min
pages 127-128

Inductive Charging—Making Recharging Easier

3min
pages 121-122

The Fast Charger Configuration

6min
pages 111-114

Using Equalizing/Leveling Chargers

11min
pages 115-120

Fast Charging Strategies

5min
pages 108-110

The Fast Charging Process

5min
pages 105-107

Battery Pack Corrective Actions

6min
pages 101-104

Energy Balances for the Electric Vehicle

5min
pages 74-78

Temperature Compensation During Battery Charging

3min
pages 82-83

Charging Technology

7min
pages 97-100

Definition of NiMH Battery Capacity

4min
pages 64-67

Battery Capacity Recovery

1min
page 63

Battery Capacity Tests

7min
pages 70-73

Capacity Discharge Testing of VRLA Batteries

4min
pages 61-62

Fuel Cell Technology

7min
pages 24-27

Choice of a Battery Type for Electric Vehicles

5min
pages 28-32

Traction Battery Pack Design

2min
pages 51-52

Battery Capacity

1min
page 53

The Temperature Dependence of Battery Capacity

2min
pages 54-55

State of Charge of a VRLA Battery

6min
pages 56-60

Electric Vehicle Operation

3min
pages 12-13

Effects of VRLA Battery Formation on Electric Vehicle Performance

1min
page 33
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