ELECTRIC VEHICLE BATTERY SYSTEMS MANUAL

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ELECTRIC VEHICLE BATTERIES The present rate of reliance and consumption of fossil fuels for electrification or transportation is 100,000 times faster than the rate at which they are being created by natural forces. As the readily exploited fuels continue to be consumed, the fossil fuels are becoming more costly and difficult to extract. In order to transform the demands on the development of energy systems based on renewable resources, it is important to find an alternative to fossil fuels. Little progress has been made in using electricity generated from a centralized power grid for transportation purposes. In 1900, the number of electric cars outnumbered the gasoline cars by almost a factor of two. In addition to being less polluting, the electric cars in 1900 were silent machines. As favorites of the urban social elite, the electric cars were the cars of choice as they did not require the difficult and rather dangerous handcrank starters. This led to the development of electric vehicles (EVs) by more than 100 EV manufacturers. However, the weight of these vehicles, long recharging time, and poor durability of electric barriers reduced the ability of electric cars to gain a long-term market presence. One pound of gasoline contained a chemical energy equivalent of 100 pounds of Pb-acid batteries. Refueling the car with gasoline required only minutes, supplies of gasoline seemed to be limitless, and the long distance delivery of goods and passengers was relatively cheap and easy. This led to the virtual disappearance of electric cars by 1920.

ELECTRIC VEHICLE OPERATION The operation of an EV is similar to that of an internal combustion vehicle. An ignition key or numeric keypad is used to power up the vehicle’s instrumentation panels and electronic control module (ECM). A gearshift placed in Drive or Reverse engages the vehicle. When the brake pedal is released, the vehicle may creep in a fashion similar to an internal combustion vehicle. When the driver pushes the accelerator pedal, a signal is sent to the ECM, which in turn applies a current and voltage from the battery system to the electric motor that is proportional to the degree to which the accelerator pedal is depressed. The motor in turn applies torque to the EV wheels. Because power/torque curves for electric motors are much broader than those for internal combustion (IC) engines, the acceleration of an EV can be much quicker. Most EVs have a built-in feature called regenerative braking, which comes into play when the accelerator pedal is released or the brake pedal is applied.


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Testing Electric Vehicle Batteries

5min
pages 173-176

Accelerated Reliability Testing of Electric Vehicles

4min
pages 177-180

Charging Technology

3min
pages 165-166

High-Voltage Cabling and Disconnects

3min
pages 158-159

Battery Pack Safety—Electrolyte Spillage and Electric Shock

3min
pages 163-164

Safety in Battery Design

5min
pages 160-162

The BPMS Charging Control

11min
pages 151-157

The Battery Performance Management System

7min
pages 143-146

BPMS Thermal Management System

7min
pages 147-150

Cold-Weather Impact on Electric Vehicle Battery Discharge

5min
pages 140-142

Range Testing of Electric Vehicles Using Fast Charging

1min
page 123

Discharge Characteristics of Li-ion Battery

2min
page 137

Electric Vehicle Speedometer Calibration

4min
pages 124-126

Definition of VRLA Battery Capacity

2min
pages 127-128

Inductive Charging—Making Recharging Easier

3min
pages 121-122

The Fast Charger Configuration

6min
pages 111-114

Using Equalizing/Leveling Chargers

11min
pages 115-120

Fast Charging Strategies

5min
pages 108-110

The Fast Charging Process

5min
pages 105-107

Battery Pack Corrective Actions

6min
pages 101-104

Energy Balances for the Electric Vehicle

5min
pages 74-78

Temperature Compensation During Battery Charging

3min
pages 82-83

Charging Technology

7min
pages 97-100

Definition of NiMH Battery Capacity

4min
pages 64-67

Battery Capacity Recovery

1min
page 63

Battery Capacity Tests

7min
pages 70-73

Capacity Discharge Testing of VRLA Batteries

4min
pages 61-62

Fuel Cell Technology

7min
pages 24-27

Choice of a Battery Type for Electric Vehicles

5min
pages 28-32

Traction Battery Pack Design

2min
pages 51-52

Battery Capacity

1min
page 53

The Temperature Dependence of Battery Capacity

2min
pages 54-55

State of Charge of a VRLA Battery

6min
pages 56-60

Electric Vehicle Operation

3min
pages 12-13

Effects of VRLA Battery Formation on Electric Vehicle Performance

1min
page 33
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