ELECTRIC VEHICLE BATTERY SYSTEMS MANUAL

Page 101

BATTERY PACK CORRECTIVE ACTIONS

91

ventilation is included in the system, the ventilation interlock will allow any vehicle to charge. However, if ventilation is not included in the system, the mechanical ventilation interlock will allow vehicles equipped with nongassing batteries to charge, but not vehicles equipped with gassing batteries.

Ventilation Part II, Uniform Building Code, of California Title 24 Code of Regulations addresses location and ventilation issues associated with EV charging. Specifically, these codes address where EV charging equipment can be installed. If a ventilated charging system is to be installed, the codes specify how much mechanical ventilation must be provided to ensure that any hydrogen off-gassed during charging is maintained at a safe level in the charging area. The ventilation rates specified in the building codes are calculated to comply with the NFPA requirements published in Standard NFPA 69, Explosion Prevention Systems. This standard establishes requirements to ensure safety with flammable mixtures. Section 3–3, Design and Operating Requirements, requires that combustible gas concentrations be restricted to 25% of the Lower Flammability Limits. This design criterion provides a safety margin in atmospheres containing hydrogen. Hydrogen is combustible in air at levels as low as 4% by volume of air. Therefore, in order for the charging station to not be classified as hazardous, the hydrogen concentration must not exceed 10,000 ppm, which equates to 1% hydrogen by volume of air.

BATTERY PACK CORRECTIVE ACTIONS Connection Resistance The intercell and terminal connection resistance is set as a baseline during the installation of the traction battery pack. This recording process ensures that an increase in the resistance values can be detected at an early stage, especially those caused by loose connections and corrosion. Normal installation resistance varies greatly as a function of the size of the installation. The variation of the installation resistance is typically from 10 to 100 mW. The installation resistance of a battery or series of batteries can be measured using an ohmmeter or a conductance meter, or a measurement of a voltage drop during capacity testing. It is


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Testing Electric Vehicle Batteries

5min
pages 173-176

Accelerated Reliability Testing of Electric Vehicles

4min
pages 177-180

Charging Technology

3min
pages 165-166

High-Voltage Cabling and Disconnects

3min
pages 158-159

Battery Pack Safety—Electrolyte Spillage and Electric Shock

3min
pages 163-164

Safety in Battery Design

5min
pages 160-162

The BPMS Charging Control

11min
pages 151-157

The Battery Performance Management System

7min
pages 143-146

BPMS Thermal Management System

7min
pages 147-150

Cold-Weather Impact on Electric Vehicle Battery Discharge

5min
pages 140-142

Range Testing of Electric Vehicles Using Fast Charging

1min
page 123

Discharge Characteristics of Li-ion Battery

2min
page 137

Electric Vehicle Speedometer Calibration

4min
pages 124-126

Definition of VRLA Battery Capacity

2min
pages 127-128

Inductive Charging—Making Recharging Easier

3min
pages 121-122

The Fast Charger Configuration

6min
pages 111-114

Using Equalizing/Leveling Chargers

11min
pages 115-120

Fast Charging Strategies

5min
pages 108-110

The Fast Charging Process

5min
pages 105-107

Battery Pack Corrective Actions

6min
pages 101-104

Energy Balances for the Electric Vehicle

5min
pages 74-78

Temperature Compensation During Battery Charging

3min
pages 82-83

Charging Technology

7min
pages 97-100

Definition of NiMH Battery Capacity

4min
pages 64-67

Battery Capacity Recovery

1min
page 63

Battery Capacity Tests

7min
pages 70-73

Capacity Discharge Testing of VRLA Batteries

4min
pages 61-62

Fuel Cell Technology

7min
pages 24-27

Choice of a Battery Type for Electric Vehicles

5min
pages 28-32

Traction Battery Pack Design

2min
pages 51-52

Battery Capacity

1min
page 53

The Temperature Dependence of Battery Capacity

2min
pages 54-55

State of Charge of a VRLA Battery

6min
pages 56-60

Electric Vehicle Operation

3min
pages 12-13

Effects of VRLA Battery Formation on Electric Vehicle Performance

1min
page 33
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