CLARK FORKLIFT SM577 PT5, PT7, PTT5, PTT7 SERVICE MANUALS

Page 74

TRANSMISSION 1 .O

Removal 1.1

Disconnect

battery;

machine should be fully .

lowered.

_

1.2

On trucks with a rider platform, remove two pivot mounting bolts that secure the rider platform to the uarrier frame. Remove the rider platform.

1.3

Remove shield

1.4

Remove control

from carrier

frame around transmission.

handle.

Note: The transmission can be removed with the control handle Disconnect the wiring harness from the oontrol attached. and go to stop 1.6. 1.4.1 Remove brake rod linkage

actuating

lever.

between control

panel

handle and brake

1.4.2 Pull

handle to full down position and secure handle return spring in collapsed position with two (2) spring holders, Prime-Mover part, 20393-00.

1.4.3 Remove retaining

the transmission

ring and pin that secures ease.

the return spring to

1.4.4 Disconnect

control wiring harness wires from control Label wires for reassembly.

1.4.5 Remove motor cover

from side of transmission harness clamp from cover.

1.4.6 Disconnect

wires from brake interlock

1.4.7 Drive out roll

pin that secures remove the handle pivot shaft. off the machine.

panel.

and remove wiring

switch.

the handle pivot shaft and The handle is now free to come

1.4.8 Guide the wiring

harness down through the transmission tube and remove handle and harness together.

pivot

1.5

Disconnect power cables from drive motor. Hark cables Pull cables up through transmission pivot tubes.

for reassembly.

1.6

Loosen the steering

1.7

Raise and block the truck carrier ground.

1.8

Support the transmission Prom overhead. A chain or lifting eye through the pivot tube is a good place to lift the transmission.

1.9

Remove the three cap screws that secure the transmission uarrier frame.

guide rollers.

-64-

frame so the drive

tire

is off

the

mount to the


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