CLARK FORKLIFT ET201 Troubleshooting the EV 1 Control TECHNICAL TRAINING MANUAL

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The directional control switch has been moved to a forward position in a previous sequence. A. The brake pedal must be released to close the brake switch points. The brake switch is provided to prevent operating the motor with the brakes applied, since this wastes energy and may overheat components. B. Depressing the accelerator pedal slightly will close the 1MS switch points. C. With all switches in the forward directional control circuits closed, battery positive will be applied to terminals LS and L9 of the #1 card. This voltage, coupled with the voltage from the key switch on terminals L3, L4, L7 causes the card to complete the circuit from terminal R3 to terminal 1 on the P.M.T.D. D. The PMTD completes the circuit to negative, the forward contactor coil is energized. E. If #1 REC is shorted, or the 1A tips are stuck closed, the black wire to #1 card plug pin #5 will be battery positive and the card will hold the contacts open (see Note).

Voltages present: A., B.

Not Applicable.

C. Battery volts on terminals LS and L9, 6 to 8 volts on R3. D. Battery volts across F coil. Wires are twisted in pairs to aid in suppressing voltage spikes generated by all coil type components in the control system.

Sequence 6. Contactor Closing and Capacitor Precharge

Voltages present: Copyrighted Material Intended for CLARK dealers only Do not sell or distribute

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