Cat 3508 Diesel Engine Service Manual – PDF DOWNLOAD

Page 90

FUEL SYSTEM

SYSTEMS OPERATION

the bushing and plunger. The pilot valve plunger has a land that controls the oil flow through the ports in the bushing. When the pilot valve plunger is moved down, high pressure oil goes to the bottom of the power piston and the power piston will move up. When the pilot valve plunger is moved up, the oil on the bottom of the power piston is released to the sump and the power piston moves down. When the pilot valve plunger is in the center (balance) position, the oil port to the bottom of the power piston is closed and the power piston will not move. The pilot valve plunger is moved by the ballhead assembly.

When the engine is in operation at a steady speed the land on the pilot control valve is in the center of the control port of the bushing. A decrease in load will cause an increase in engine speed. With an in- crease in engine speed the flyweights move out and raise the speeder rod and floating lever. This raises the pilot valve plunger and releases oil from the bottom of the power piston. As the power piston moves down, the output terminal shaft moves in the decrease fuel direction. When the output terminal shaft moves, the actuating compensation piston moves up and causes a suction on the oil under the receiving piston which moves down. The floating lever is pulled down by the receiving piston and the lever moves the pilot control valve down to close the control port. The output terminal shaft and power piston movement is stopped. As the engine speed returns to normal, the flyweights move in and the speeder rod moves down. When the oil pressure in the compensation system and the sump oil become the same through the needle valve, the receiving compensation piston moves up at the same rate as the speeder rod moves down. This action keeps the pilot valve plunger in position to close the port.

The ballhead assembly has a ballhead, flyweights, speeder spring, thrust bearing, speeder plug and speeder rod. The ballhead assembly is driven by a gear and shaft from the driven gear of the oil pump. The speeder rod is fastened to the thrust bearing which is in contact with the flyweights. The speeder rod is connected to the pilot valve plunger by a lever. The speeder spring is held in position on the thrust bearing by the speeder plug. As the ballhead turns, the flyweights move out due to centrifugal force. This will make the flyweight toes move up and cause compression of the speeder spring. When the force of the speeder spring and the force of the flyweights are equal the engine speed is constant. The speeder plug can be moved up or down manually to change the compression of the speeder spring which will change the speed of the engine.

An increase in load will cause a decrease in engine speed. When engine speed decreases, the flyweights move in and lower the speeder rod and floating lever. This lowers the pilot valve plunger and lets pressure oil go under the power piston. The power piston moves up and turns the output terminal shaft in the increase fuel direction. When the output terminal shaft moves, the actuating compensation piston moves down and causes a pressure on the receiving piston which moves up. The floating lever is pushed up by the receiving piston and the lever moves the pilot valve plunger up to close the control port. The output terminal shaft and power piston movement is stopped.

The compensation system gives stability to engine speed changes. The compensation system has a needle valve and two pistons-an actuating piston and a receiving piston. The actuating piston is also con-nected to the output terminal shaft by the compensa- tion adjusting lever and linkage system. A fulcrum that is adjustable is on the lever. When the position of the fulcrum is changed, the amount of movement possible of the actuating piston is changed.

A change to the speed setting of the governor will give the same governor movements as an increase or decrease in load.

The receiving piston is connected to the pilot valve plunger and the speeder rod by a lever.

A lever on the speed adjustment shaft is used to change the engine speed. The speed adjustment shaft moves the speeder plug up and down to change the force of the speeder spring.

The needle valve makes a restriction to oil flow between the oil sump and the two pistons.

This governor is also equipped with speed droop, however, it must be adjusted inside the governor.

When the actuating piston moves down, the piston puts a force on the oil under the receiving piston and moves it up. When the receiving piston moves up it raises the pilot valve plunger to stop the flow of oil to the bottom of the power piston.

72


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Articles inside

Spacer Plates

2min
pages 391-392

Cylinder Liners

2min
pages 398-399

Crankshaft Main Bearings

4min
pages 393-395

Rear Gear Group

3min
pages 387-390

Front Balancer Group

1min
pages 385-386

Connecting Rod Bearings

1min
page 384

Bridge Dowels

2min
pages 382-383

Valves

1min
page 381

Cylinder Heads

4min
pages 377-380

Fuel Injectors

3min
pages 369-370

Fuel Injection Control Linkage

6min
pages 371-376

Rocker Shafts and Push Rods

4min
pages 366-368

Valve Covers

1min
page 365

Flywheel Housing

1min
pages 363-364

Front Drive Housing

4min
pages 358-361

Flywheel

1min
page 362

Crankshaft Rear Seal and Wear Sleeve

2min
pages 356-357

Crankshaft Vibration Damper

1min
page 353

Crankshaft Front Seal and Wear Sleeve

2min
pages 354-355

Oil and Water Pump Drive

1min
pages 350-352

Accessory Drive (Front

1min
pages 347-349

Hydramechanical Shutoff Drive

1min
pages 345-346

Governor Drive

3min
pages 328-331

Governor

1min
pages 326-327

Hydramechanical Shutoff Control

12min
pages 332-344

Aftercooler

2min
pages 322-325

Exhaust Manifolds

1min
page 321

Turbochargers

6min
pages 312-320

Oil Cooler

4min
pages 305-311

Oil Sequence Valves

1min
page 304

Oil Filter Housing

5min
pages 293-299

Oil Pan

2min
pages 300-303

Oil Pump

5min
pages 288-292

Fuel Priming Pump, Fuel Transfer Pump

4min
pages 283-287

Fuel Filter Housing

3min
pages 279-282

Water Pump

2min
pages 275-278

Water Temperature Regulators

1min
pages 272-274

Crankcase Breather

1min
pages 270-271

Gauge Panel

6min
pages 259-261

Manual Shutoff

3min
pages 257-258

3500 Industrial Engines

6min
pages 253-256

System Checks

1min
pages 243-244

Wiring Diagrams

9min
pages 247-252

Troubleshooting

4min
pages 239-242

Hydraulic Circuits, Later with an Alarm System

6min
pages 232-238

Hydraulic Circuits (Later

5min
pages 228-231

Shutoff Control Group

6min
pages 199-201

Air Intake Shutoff

5min
pages 206-208

3500 Series Engines

4min
pages 197-198

Electrical Switches

1min
page 210

Auxiliary Controls

2min
pages 192-196

Governor Installation

8min
pages 182-186

Governor Preparation

3min
page 181

Pneumatic Speed Setting Control Troubleshooting

3min
pages 178-179

Air Fuel Ratio Control Troubleshooting

7min
pages 176-177

Pneumatic Mid Speed Control

5min
pages 170-171

Air Fuel Ratio Control

4min
pages 167-168

Pneumatic Speed Control

3min
pages 165-166

Operation of the 3161 Governor

6min
pages 161-163

Governor Types

4min
pages 157-158

Caterpillar, 3161 Governor

2min
pages 155-156

Starting System Air Starting System...................................Deleted

4min
pages 152-154

Vibration Damper

1min
page 149

Flywheel and Flywheel Housing

4min
pages 146-147

Checking Crankshaft Deflection (Bend

1min
page 148

Valve Clearance

3min
pages 137-138

Pressure Cap Test

1min
page 142

Water Temperature Regulator Test

2min
page 144

Clearance Setting

2min
page 136

Bridge Adjustment Crankshaft Positions for Valve

2min
page 135

Air Fuel Ratio Control

1min
page 132

Engine Speed Measurement

2min
page 127

Injector Synchronization

2min
pages 123-124

Fuel Setting Adjustment

2min
page 126

Fuel Setting

2min
page 125

Fuel Timing

1min
page 122

Startup Procedure

1min
page 120

Camshaft Timing

2min
pages 118-119

Fuel Pressure

1min
page 116

Injector Test Sequence

9min
pages 110-115

Air Starting System

4min
pages 86-87

Leak Test for Injector Tester

1min
page 109

Contactor Switch (Water Temperature

4min
page 90

Camshafts

1min
page 85

Air Fuel Ratio Control

1min
pages 73-74

Woodward UG8 Lever Governors

2min
pages 71-72

Fuel Injection Control Linkage

1min
page 67

Fuel Injector

2min
pages 68-70

Fuel System

3min
pages 65-66

Systems Operation, 3500 Industrial Engines

1min
pages 61-62

Flywheel Housing Runout Alternators and Regulators.......................Deleted

11min
pages 53-60

Engine Design

1min
pages 63-64

Flywheel Housing Bore

1min
page 52

Flywheel

1min
page 47

Rear Gear Group

2min
pages 45-46

Upper Front Gear Group (7N4871

1min
page 44

Lower Front Gear Group

2min
pages 42-43

Connecting Rod and Main Bearing Journals

1min
page 38

Crankshaft Wear Sleeves and Seals

1min
page 40

Crankshaft

1min
page 39

Front Balancer Group (3508

1min
page 41

Pistons and Rings

1min
page 36

Water Pump

1min
page 31

Cylinder Block

1min
page 34

Oil Cooler Bypass and Cooling Jet Sequence Valves

1min
page 30

Oil Pump

1min
pages 26-27

Oil Filter Bypass Valve (Earlier

1min
page 28

Engine Design

5min
pages 5-7

Air Intake Shutoff

1min
pages 23-25

Camshafts

3min
pages 12-13

Oil Filter Bypass Valve (Later

1min
page 29

and Taperlock Studs

5min
pages 3-4

Fuel Injection Control Group

3min
page 10
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