Build Your Own Electric Vehicle Manual - PDF DOWNLOAD

Page 83

7 3/8 x 9 1/4 T echnical / Build Your Own Electric Vehicle / Leitman / 373-2 / Chapter 3

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Build Your Own Elec tric Vehicle Much of the enthusiasm on the part of automakers for electric vehicles during this period can be traced to government support. The U.S. Advanced Battery Consortium (whose principals are General Motors, Ford, and Chrysler, with Department of Energy participation), the CALSTART consortium (involving utilities and large and small aerospace/high-tech companies including Hughes, then a subsidiary of General Motors), and research institutions driven by the Los Angeles Clean Air Initiative provided support for research and development of advanced batteries and other electric vehicle technologies. As we head back into another era of plug-in vehicles, these and other collaborative efforts have experienced a resurgence after several years of seeming to be relatively dormant.

The Need for Events

Some people are thinkers, others are doers, some just like to tinker around—and EVs provide a fertile field for all three types. • Thinkers can attend symposia; the largest and most well-known is the Electric Vehicle Symposium (EVS), which has been held in cities such as Paris; Washington, DC; Toronto; Hong Kong; Milan; and Anaheim. • Doers can go to races and road rallies; what started out as the simple MIT versus Cal Tech Great Electric Vehicle Race of 1968 evolved to the huge crowds and multiple classes of the Phoenix 500 race by the 1990s. The Northeast Sustainable Energy Association (NESEA) had the Tour De Sol event, which allows kids in high school and college to race prototype electric vehicles and also has events at each leg of the race to promote electric cars and electric drive. • In recent years, the National Electric Drag Racing Association has gained prominence, as have races such as the “Power of DC” in Washington, DC, and the “Battery Beach Burnout” in Southern Florida. Chapters of the Electric Auto Association have been holding road rallies since 1968. Some regard the greatest of all challenges (and the greatest of all publicity stunts) to be the World Solar Challenge: a 1,900-mile race across the Australian outback using a motor the size of a coffee can powered only by sunlight.

The 1990s–2000s Environmental and conservation concerns put real teeth back into EV efforts, and even General Motors got the message. Indeed, GM did a complete about-face and led the parade to electric vehicles. Resumption of interest in EVs during this wave was led by unprecedented legislative, cooperative, and technological developments. Electric vehicles of the 1990s also benefited from improvements in electronics technology, because the 1980s mileage and emission requirements increasingly forced automotive manufacturers to seek solutions via electronics. Although EV interest was in a lull during the 1980s, that same decade saw a hundredfold improvement in the capabilities of solid-state electronics devices. Tiny integrated circuits replaced a computer that took up a whole room with a computer on your desktop at the beginning of the 1980s, and by one that could be held in the palm of your hand by the beginning of the 1990s. Development at the other end of the spectrum—high-power devices— was just as dramatic. Anything mechanical that could be replaced by electronics was, in order to save weight and power (energy). Solid-state devices grew ever more


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Other Related Web Sites

27min
pages 334-357

General Electric Drive Information Sites

3min
pages 332-333

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

1min
page 324

Batteries

1min
page 323

Conversion Kits

1min
page 320

Controllers

1min
page 322

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

1min
page 310

Conversion Specialists

1min
page 314

Emergency Kit

1min
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

1min
page 291

Improved Cooling

1min
page 289

Charger System

3min
pages 278-282

Further Improved Cooling

1min
page 290

Low-Voltage System

1min
pages 274-276

Junction Box

3min
page 277

Fabricating Battery Mounts

1min
page 267

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

Conversion Overview

2min
pages 252-253

The Manzita Micro PFC-20

1min
page 237

The Real-World Battery Charger

2min
page 236

Terminal Strip

1min
page 244

The Ideal Battery Charger

4min
pages 233-235

Charger Overview

1min
page 230

Future Batteries: The Big Picture

6min
pages 224-227

Batteries and the RAV4 EV Experience

3min
pages 228-229

Five Trojan Battery Solutions

4min
pages 219-222

Tomorrow’s Best Battery Solution—Today

2min
page 223

Today’s Best Battery Solution

2min
page 218

Battery Construction

4min
pages 214-215

Battery Types

2min
page 213

The Gentle Art of Battery Recharging

2min
page 209

AC Controllers

2min
page 189

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Electrolytes

1min
page 203

Battery Overview

1min
page 200

Battery Capacity and Rating

4min
pages 207-208

Conclusion

1min
page 199

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Series DC Motors

3min
pages 164-165

Universal DC Motors

1min
page 170

Compound DC Motors

2min
page 168

Polyphase AC Induction Motors

3min
pages 173-175

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Buy Your EV Chassis

1min
page 150

Automatic vs. Manual Transmission

1min
page 140

Torque Required and Available Graph

4min
pages 148-149

Calculation Overview

5min
pages 143-144

Going through the Gears

2min
page 139

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Drivetrains

2min
page 136

Weight Affects Speed

1min
page 124

Weight and Acceleration

2min
page 122

Weight and Climbing

1min
page 123

Your Batteries Make a Difference

1min
page 111

Choose the Best Chassis for Your EV

2min
page 118

Converting Existing Vans

4min
pages 104-108

The Procedure

2min
page 112

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

Mid-1960s to 1990s

19min
pages 75-82

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Convert That Car

5min
pages 26-29

Why Do Electric Vehicles Save the Environment?

1min
page 44

Electric Vehicles Save Money

2min
page 35

Electric Motors

1min
page 31

Electric Utilities Love Electric Vehicles

1min
page 50

What Is an Electric Vehicle?

1min
page 30

Save the Environment and Save Some Money Too

1min
page 45
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