Build Your Own Electric Vehicle Manual - PDF DOWNLOAD

Page 74

7 3/8 x 9 1/4 T echnical / Build Your Own Electric Vehicle / Leitman / 373-2 / Chapter 3

Chapter 3:

E l e c t r i c Ve h i c l e H i s t o r y

Third Wave After 1979: EVs Enter a Black Hole While the second “oil shock” of 1979 and the ensuing shortage further spurred electric vehicle development onward, the “oil shock glut” of 1986 and events leading up to it nearly shut development down. While the larger internal combustion automobile manufacturers were “whipsawed”—their crash programs of the late 1970s were now bringing lighter, smaller cars to market that (temporarily at least) no one wanted—the independent electric vehicle manufacturers were simply wiped out. With oil and gasoline prices again approaching their 1970s levels, everyone lost interest in EVs, and the capital coffers of the smaller EV manufacturers were simply not large enough to weather the storm. Even research programs were affected. From mid1983 until the early 1990s, it was as if everything having to do with EVs suddenly fell into a black hole—there were no manufacturers, no books, not even many magazine articles. The EV survivors were the prototype builders and converters, the parts suppliers (who typically had other lines of business such as batteries, motors, and electrical components), and EV associations, although their membership ranks thinned somewhat. Four trends (see Figure 3-7) highlight EV development during this third wave: • Low levels of activity at GM, Ford, and Chrysler • The best independent manufacturers arrive and then depart • Low levels of activity overseas • Continuation of individuals converting existing internal combustion vehicles

Lack of EV Activity at GM, Ford, and Chrysler

In retrospect, given all the other problems the big three had to deal with during this period, it’s amazing that electric vehicle programs survived at all. But survive they did, to emerge triumphant in the 1990s. The GM Bedford van project became the GM Griffon van—the G-Van. With a broad base of participation from the Electric Power Research Institute (EPRI), Chloride EV Systems, and Southern California Edison, the General Motors G-Van, actually an OEM aftermarket conversion by Vehma International of Canada, was widely tested for fleet use. While it was humorous to read numerous complaints about the G-Van’s 53–mph top speed, 60-mile range, and 0 to 30 mph in 12 seconds acceleration, one has to wonder how many report readers correctly associated this data with G-Van’s 8,120-lb. weight, 36 batteries, and huge frontal area. Ford’s direction was to continue to build on its sodium-sulfur battery and integrated propulsion system technology using government funding. Teamed with General Electric, Ford’s ETX-I program adapted sodium-sulfur batteries and an integrated AC induction motor propulsion system to a front-wheel drive LN7 automobile test bed. The follow-on Ford/GE ETX-II program utilized sodium-sulfur batteries and a permanent magnet synchronous motor propulsion system in a rear-wheel-drive Aerostar van. Meanwhile Chrysler, under the sponsorship of the EPRI, used their standard Caravan/Voyager minivan platform, a GE DC solid-state motor, and 30 Eagle Picher NIF 200 6-volt nickeliron batteries to achieve 65 mph and a 120-mile range in their 6,200-lb. TEVan.

Arrival and Departure of Independent Manufacturers

Numerous independent electric vehicle manufacturers had already come and gone during the previous wave. As an independent EV manufacturer in the third wave, you

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Other Related Web Sites

27min
pages 334-357

General Electric Drive Information Sites

3min
pages 332-333

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

1min
page 324

Batteries

1min
page 323

Conversion Kits

1min
page 320

Controllers

1min
page 322

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

1min
page 310

Conversion Specialists

1min
page 314

Emergency Kit

1min
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

1min
page 291

Improved Cooling

1min
page 289

Charger System

3min
pages 278-282

Further Improved Cooling

1min
page 290

Low-Voltage System

1min
pages 274-276

Junction Box

3min
page 277

Fabricating Battery Mounts

1min
page 267

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

Conversion Overview

2min
pages 252-253

The Manzita Micro PFC-20

1min
page 237

The Real-World Battery Charger

2min
page 236

Terminal Strip

1min
page 244

The Ideal Battery Charger

4min
pages 233-235

Charger Overview

1min
page 230

Future Batteries: The Big Picture

6min
pages 224-227

Batteries and the RAV4 EV Experience

3min
pages 228-229

Five Trojan Battery Solutions

4min
pages 219-222

Tomorrow’s Best Battery Solution—Today

2min
page 223

Today’s Best Battery Solution

2min
page 218

Battery Construction

4min
pages 214-215

Battery Types

2min
page 213

The Gentle Art of Battery Recharging

2min
page 209

AC Controllers

2min
page 189

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Electrolytes

1min
page 203

Battery Overview

1min
page 200

Battery Capacity and Rating

4min
pages 207-208

Conclusion

1min
page 199

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Series DC Motors

3min
pages 164-165

Universal DC Motors

1min
page 170

Compound DC Motors

2min
page 168

Polyphase AC Induction Motors

3min
pages 173-175

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Buy Your EV Chassis

1min
page 150

Automatic vs. Manual Transmission

1min
page 140

Torque Required and Available Graph

4min
pages 148-149

Calculation Overview

5min
pages 143-144

Going through the Gears

2min
page 139

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Drivetrains

2min
page 136

Weight Affects Speed

1min
page 124

Weight and Acceleration

2min
page 122

Weight and Climbing

1min
page 123

Your Batteries Make a Difference

1min
page 111

Choose the Best Chassis for Your EV

2min
page 118

Converting Existing Vans

4min
pages 104-108

The Procedure

2min
page 112

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

Mid-1960s to 1990s

19min
pages 75-82

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Convert That Car

5min
pages 26-29

Why Do Electric Vehicles Save the Environment?

1min
page 44

Electric Vehicles Save Money

2min
page 35

Electric Motors

1min
page 31

Electric Utilities Love Electric Vehicles

1min
page 50

What Is an Electric Vehicle?

1min
page 30

Save the Environment and Save Some Money Too

1min
page 45
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