Build Your Own Electric Vehicle Manual - PDF DOWNLOAD

Page 177

154

Build Your Own Elec tric Vehicle

Figure 6-11

WarP ImPulse 9" motor for front-wheel-drive car s.

This motor has a “shorty” tail shaft housing from a Chevrolet Turbo 400 transmission fitted to the drive end-bell. The drive end-shaft is not the typical 1.125" single-keyed type, but rather a hefty 1.370", 32-tooth involute spline that is identical to the tail shaft spline of a Turbo 400 transmission. In other words, this motor was designed to replace a transmission and couple directly to a drive shaft!

The Advance FB1-4001 Another option, the Advance FB1-4001, shown in Figure 6-12, was designed to propel EVs. One of its big advantages that should not be underestimated is that you can acquire it new from a reputable vendor. A used compound wound DC aircraft starter motor for $200 might sound great, but powering EVs was never intended to be its true mission in life, and how much use has it seen already? With the FBI-4001 you get a motor that you can return if it doesn’t work. In a reputable vendor you have someone to turn to for answers to questions, technical data, and more. A surplus dealer is rarely able to offer this capability. As I researched for this edition of the book, I noticed that the electric vehicle called the Tango from Commuter Cars Corporation used the FB1-4001. When I spoke with Rick Woodbury, creator of the Tango and president of the company, we talked for over an hour about the state of electric cars. One of the greatest things that I had heard from him was that the first edition of this book helped him to create the vehicle. To paraphrase, “If it wasn’t for this book, the Tango would not have been built.” I am glad this book made such a contribution to the electric vehicle industry. One of the more popular riders of the Tango is George Clooney, as pictured with his Tango in Figure 6-13. Hopefully his involvement and the wonderful aspects of the Tango will allow Rick to Build More Of His Own Electric Vehicles. Keep it up, Rick!!! Way to go! Figure 6-14 shows the performance curves used in deriving Chapter 5’s data, this time shown for values of 72 through 120 volts. Table 6-1 gives you the data from its S-2 DIN and ISO thermal tests. Another advantage to buying a new motor from a reputable


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Other Related Web Sites

27min
pages 334-357

General Electric Drive Information Sites

3min
pages 332-333

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

1min
page 324

Batteries

1min
page 323

Conversion Kits

1min
page 320

Controllers

1min
page 322

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

1min
page 310

Conversion Specialists

1min
page 314

Emergency Kit

1min
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

1min
page 291

Improved Cooling

1min
page 289

Charger System

3min
pages 278-282

Further Improved Cooling

1min
page 290

Low-Voltage System

1min
pages 274-276

Junction Box

3min
page 277

Fabricating Battery Mounts

1min
page 267

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

Conversion Overview

2min
pages 252-253

The Manzita Micro PFC-20

1min
page 237

The Real-World Battery Charger

2min
page 236

Terminal Strip

1min
page 244

The Ideal Battery Charger

4min
pages 233-235

Charger Overview

1min
page 230

Future Batteries: The Big Picture

6min
pages 224-227

Batteries and the RAV4 EV Experience

3min
pages 228-229

Five Trojan Battery Solutions

4min
pages 219-222

Tomorrow’s Best Battery Solution—Today

2min
page 223

Today’s Best Battery Solution

2min
page 218

Battery Construction

4min
pages 214-215

Battery Types

2min
page 213

The Gentle Art of Battery Recharging

2min
page 209

AC Controllers

2min
page 189

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Electrolytes

1min
page 203

Battery Overview

1min
page 200

Battery Capacity and Rating

4min
pages 207-208

Conclusion

1min
page 199

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Series DC Motors

3min
pages 164-165

Universal DC Motors

1min
page 170

Compound DC Motors

2min
page 168

Polyphase AC Induction Motors

3min
pages 173-175

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Buy Your EV Chassis

1min
page 150

Automatic vs. Manual Transmission

1min
page 140

Torque Required and Available Graph

4min
pages 148-149

Calculation Overview

5min
pages 143-144

Going through the Gears

2min
page 139

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Drivetrains

2min
page 136

Weight Affects Speed

1min
page 124

Weight and Acceleration

2min
page 122

Weight and Climbing

1min
page 123

Your Batteries Make a Difference

1min
page 111

Choose the Best Chassis for Your EV

2min
page 118

Converting Existing Vans

4min
pages 104-108

The Procedure

2min
page 112

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

Mid-1960s to 1990s

19min
pages 75-82

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Convert That Car

5min
pages 26-29

Why Do Electric Vehicles Save the Environment?

1min
page 44

Electric Vehicles Save Money

2min
page 35

Electric Motors

1min
page 31

Electric Utilities Love Electric Vehicles

1min
page 50

What Is an Electric Vehicle?

1min
page 30

Save the Environment and Save Some Money Too

1min
page 45
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