2020 ARCTIC CAT ZR 9000 THUNDERCAT SNOWMOBILE SERVICE MANUAL - PDF DOWNLOAD

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Steering and Body This section has been organized into sub-sections for servicing steering and body components; however, some components may vary from model to model. The technician should use discretion and sound judgment when removing and installing components. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. SPECIAL TOOLS

A special tool must be available to the technician when servicing the steering and body systems.

SNO-763

4. Remove the nut (A) securing the bottom of the existing steering post to the steering stop bracket; then remove the nut (B) securing the steering tie rod assembly to the steering post. Discard both nuts.

NOTE: When indicated for use, each special tool will be identified by its specific name, as shown in the chart below, and capitalized. Description

p/n

Handlebar Stand

5639-152

Steering Post Stand

5639-946

NOTE: Special tools are available from the Arctic Cat Service Parts Department.

Steering Post SNO-2221A

REMOVING

1. Rotate the two quarter-turns to the vertical position; then pull the top of the side panel out and up and off the skid plate.

5. Remove the cap screws and handlebar caps securing the handlebar to the top of the handlebar riser; then remove the two Torx-head screws and nuts securing the top of steering post to the chassis. Account for both steering post blocks and retaining plate.

2. Disconnect the hood harness on the left-side of the hood; then loosen the two quarter-turns securing the front of the hood. Pull the hood forward and remove the hood.

SNO-357

6. Carefully remove the steering post from the snowmobile. 0750-565A

3. Remove the push rivets securing the right-side steering boot to the chassis. This allows access to the two nuts securing the bottom of the steering post.

INSTALLING

1. Install steering post into position and secure to the steering stop bracket with a new M10 nut. Be sure to align the steering post ball joint alignment tab with the steering stop bracket. Tighten to 43 ft-lb.

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