General Information/Foreword
General Specifications NOTE: Specifications subject to change without notice.
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for 2016 Arctic Cat Prowler XT ROV (Recreational Off-Highway Vehicle) models. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Parts Manual for the correct part number, quantity, and description. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Product Service and Warranty Department Arctic Cat Inc.
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CHASSIS Dry Weight (approx)
567 kg (1251 lb) - 700 596 kg (1315 lb) - 1000 ROPS Tested Curb Weight 645 kg (1428 lb) Length (overall) 301.5 cm (118.7") Height (overall) 201 cm (79") Width (overall) 156.2 cm (61.5") Tire Size (700) 26 x 9R-14 (front) 26 x 11R-14 (rear) Tire Size (1000) 27 x 9R-14 (front) 27 x 11R-14 (rear) Tire Inflation Pressure 0.84-1.41 kg/cm² (12-20 psi) MISCELLANY Spark Plug Type NGK CPR8E Spark Plug Gap 0.5-0.6 mm (0.019-0.024") Gas Tank Capacity 31 L (8.2 U.S. gal.) Coolant Capacity 2.9 L (3.0 U.S. qt) - 700 3.3 L (3.5 U.S. qt) - 1000 Front Differential Capacity 275 ml (9.3 fl oz)* Rear Drive Capacity 250 ml (8.5 fl oz)* Engine Oil Capacity (700/1000) 2.5 L (2.6 U.S. qt) Overhaul 1.9 L (2.0 U.S. qt) - Change Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) Arctic Cat ACX All Weather Synthetic Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Drive Belt Width 35.0 mm (1.38") - (700) 35.1 mm (1.38”) - (1000) Clutch Roller (O.D.) 30.0 mm (1.18") Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/60W/55W ELECTRICAL SYSTEM Spark Plug Cap Resistance 5000 ohms Ignition Coil Resistance (primary) 0.75 ohm ± 10% (secondary) N/A Ignition Coil Primary Voltage Battery Voltage Stator Coil (crankshaft position sensor) 104-156 ohms Resistance (AC generator) Less than 1 ohm Crankshaft Position Sensor AC Voltage 2.0 or more AC Generator Output (no load) @ 5000 60 AC volts - 700 RPM 75 AC volts - 1000 Ignition Timing @3000 RPM 16° BTDC - 700 13° BTDC - 1000 VALVES AND GUIDES Valve Face Diameter 31.6 mm - intake 27.9 mm - exhaust Valve/Tappet Clearance (cold engine) 0.1016 mm - intake (max) 0.1524 mm - exhaust Valve Guide/Stem Clearance (max) 0.013 mm Valve Guide Inside Diameter 5.000-5.012 mm Valve Head Thickness (min) 2.3 mm Valve Seat Angle 45° +15’/+30’ Valve Spring Free Length (min) 38.7 mm Valve Spring Tension @ 31.5 mm 16.0 kg (36 lb)
* Visible at plug threads.
