Part
Brake Disc Brake Hose Brake Hose Master Cylinder Master Cylinder Caliper Brake Clip Brake Pedal Radiator Coil
Part Bolted To BRAKE COMPONENTS Hub Frame Caliper/Cylinder Master Cylinder Clamp Frame Knuckle A-Arm
Pedal Axle MISCELLANEOUS COMPONENTS Frame Frame
Front Bumper Front Bumper Skid Plate Rack Taillight Gas Tank Mounting Bracket Rear Fascia
Frame Mount Frame Frame Frame/Rack Mount Rear Fascia Frame Frame
Side Panel/Console Frame Front Fascia Front Bumper (lower) Front Fascia Front Bumper (upper) SUSPENSION COMPONENTS A-Arm Frame Knuckle Ball Joint Shock Absorber Frame/A-Arm Knuckle A-Arm Sway Bar Frame Sway Bar Link Lower A-Arm DRIVE TRAIN COMPONENTS Front Differential* Frame/Differential Bracket Oil Fill Plug Front Differential/Rear Drive Wheel (Steel) Hub Wheel (Aluminum w/black nuts) Hub Wheel (Aluminum w/chrome Hub nuts) Rear Gear Case* Frame Hub Axle Oil Drain Plug Front Differential/Rear Drive Pinion Housing (Existing) Differential Housing Pinion Housing (New) Differential Housing Differential Housing Cover*** Differential Housing (Existing) Differential Housing Cover*** Differential Housing (New) Thrust Button** Gear Case Cover Output Shaft Flange
Torque ft-lb N-m 15 12 20 6 6 20 40 in.-lb 25
20 16 27 8 8 27 4.5
12 10 in.-lb 20 35 6 13 13 8 20 in.-lb 8 8 5
16 1.1
34
27 47 8 18 18 11 2.5 11 11 7
50 35 50 50 35 25
68 47 68 68 47 33
38
52
16
22
40 60 80
54 81 108
38 200 45 in.-lb 22 28 22
52 272 5
28
38
8 20
11 27
* w/Blue Loctite #243 ** w/Red Loctite #271 *** w/Green Loctite #609 **** w/Three Bond Sealant ***** w/ “Patch-Lock”
30 38 30
ENGINE/TRANSMISSION Part Clutch Shoe** (500) Clutch Shoe** (550/700) Driven Pulley** (500) Driven Pulley** (550) Driven Pulley** (700) Ground Wire Magneto Cover Speed Sensor Housing (550/700) Oil Drain Plug Clutch Cover/Housing Cam Sprocket** Cylinder V-Belt Cover
Part Bolted To Crankshaft Crankshaft Driveshaft Driveshaft Driveshaft Engine Crankcase Crankcase Engine Crankcase Camshaft Crankcase Clutch Cover/Housing
Movable Drive Face** (500)
Centrifugal Clutch Housing Movable Drive Face** (550/700) Centrifugal Clutch Housing Starter Clutch** Flywheel Output Shaft Nut** Output Shaft Valve Cover Cylinder Head Stator Coil (New) Magneto Cover Stator Coil (Existing) Magneto Cover Oil Strainer Cap Crankcase Rotor/Flywheel Crankshaft Oil Pump** Crankcase Water Pump/Housing Magneto Cover Crankcase Half (6 mm) Crankcase Half Crankcase Half (8 mm) Crankcase Half Starter Motor Crankcase Shift Lever Shift Axle Engine Mounting Through-Bolt Frame ENGINE/TRANSMISSION (500) Cylinder Head (Cap Screw) Crankcase Cylinder Head (Nut) Cylinder Oil Pump Drive Gear** Crankshaft Cam Chain Tensioner Guide Cylinder Head Cam Chain Tensioner Cylinder Water Pump Drive Gear Crankshaft ENGINE/TRANSMISSION (550/700) Output Yoke Nut** Output Shaft Shift Cam Plate Shift Cam Shaft Cylinder Head (Bolt) Crankcase (step 1) (step 2) (final) Cylinder Head Nut (6 mm) Cylinder Cylinder Head Nut (8 mm) Cylinder Shift Cam Stopper Crankcase Crankshaft Bushing Crankshaft Oil Pump Drive Gear** Crank Balancer Shaft Outer Magneto Cover Left-Side Cover Secondary Shaft Bearing Crankcase Half Housing
Torque ft-lb N-m 147 199 221 300 147 199 60 81 162 220 8 11 9.5 13 8.5 11.5 16 22 9.5 13 10 14 8 11 45 5 in.-lb 147 199 162
220
26 59 8.5 13 11.5 54 in.-lb 107 8.5 8.5 10 21 10 8 35
35 80 11.5 18 15 6 145 11.5 11.5 14 28 14 11 47
28 20 63 11 10 28
38 27 85 15 14 38
200 270 8.5 11.5 20 27 30 41 37 50 10 14 19 25 8.5 11.5 25 34 63 85 8.5 11.5 25 34
* w/Blue Loctite #243 ** w/Red Loctite #271 *** w/Green Loctite #609 **** w/Three Bond Sealant
3
