It is advisable to lubricate certain components periodically to ensure free movement. Apply light oil to the components using the following list as reference.
Periodic Maintenance/ Tune-Up
A. Throttle Lever Pivot/Cable Ends B. Brake Lever Pivot/Cable Ends
Tighten all nuts, bolts, and cap screws. Make sure rivets holding components together are tight. Replace all loose rivets. Care must be taken that all calibrated nuts, bolts, and cap screws are tightened to specifications.
C. Idle RPM Adjustment Screw
Periodic Maintenance Chart A = Adjust C = Clean CH = Charge D = Drain
Item Battery Fuse Air Filter Engine Compression Spark Plug Chassis Gas/Vent Hoses Gas Tank Valve Throttle Cable Carburetor Engine RPM (Idle) Engine Oil Valve/Tappet Clearance Transmission Lubricant/ Level
I = Inspect L = Lubricate R = Replace T = Tighten
Initial Service After Every Day Every Month Every 3 Months Every 6 Months Every Year Break-In (First Mo) I CH I I I C* I I/C C*/L* I I I I I C/L I D* D* I I R I R A A R
Fuel Filter
I
Tires/Air Pressure/Wear
I
I
I
Steering Components
I
I
Drive Chain
I
Suspension (Tie Rods, Protective Boots)
I
Nuts/Bolts/Cap Screws
I
C R R R (18 Mo) C, R (2 Years) C A, R I/A
I R I/R R
C*/L*
R
I
R I/T
T
Ignition Timing Brakelight
As Needed
I I
I
R
Switches
I
R
Kick Starter
I
C
Handlebar/Grips
I
Frame/Welds Electrical Connections
I
Complete Brake Systems
I
Brake Fluid
I
Shock Absorbers
R I I
I
C* I
R (2 Years)
I
R
*Service/Inspect more frequently when operating in adverse conditions.
6
C L, R
