Highly rigid construction for productivity that exceeds expectations
■ Same double column structure as on the best-selling MB-V series
Maximum performance is achieved by limiting the options with the same high-rigidity structure.
■ Fast machine movements reduce non-cutting time
Non-cutting time reduced 30% from previous machine with maximum acceleration/deceleration speeds of 0.7 G and high-speed rapid traverse.
■ Non-cutting time
35% less
(Compared with previous machine.)
■ Rapid traverse
X,Y: 40 m/min, Z: 32 m/min
■ Hi-G Control (standard)
Acceleration/deceleration during positioning is controlled by math functions linked to motor speed/torque characteristics, to provideboth machine accel/decel and vibration control.
Fast, powerful, long-life spindle (bearing lubrication: oil air)
■ ATC time (T-T)
1.2 sec (M460-VE, M560-V)
1.5 sec (M660-V)
Highly rigid double-column construction
■ Highly rigid structure supports powerful cutting
In addition to the highly rigid double-column structure and the diagonal rib casting base section, Okuma’s original design makes this a robust machine capable of stable, powerful cutting even with high-speed movement.
■ Highly rigid double-column construction ■ “X” diagonal rib casting
● Torsional rigidity comparisons (per weight)
Tough vertical ribs directly below linear ball guides
Highly rigid construction using 3D-CAD and FEM analysis
diagonal rib casting
Ball screw bracket integrated in machine
■ Table size / machining area
GENOS with “X” diagonal ribs
■ Small overhang for more efficient machining
The overhang from the machining point to slideway is small, enabling efficient machining. For table movement, the Y-axis overhang also remains small regardless of the machining position.
■ Highly accurate drive system
The ball screw is set at the center of the table. By aligning the positions of the center of the ball screw and the guideway, highly accurate drive and positioning are achieved with no collisions.
■ Zero alignment drive / center drive
Table center aligns with ball-screw center (center drive)
Overhang Y-axis travel
Table Guide [Y axis]
Workpiece Ball screw center
Guideway “center” aligns with ball-screw center (zero alignment center)
3 4
X Y
“X”
Zero
Z 660mm (table) 1,530 mm (table) 1,500 mm (X-axis travel) 660 mm (Z-axis travel) 660 mm (Y-axis travel) 1,300 mm (table) 1,050 mm (X-axis travel) 460 mm (Z-axis travel) 560mm (table) 560 mm (Y-axis travel) 1,000 mm (table) 762 mm (X-axis travel) 460 mm (Z-axis travel) 460mm (table) 460 mm (Y-axis travel)
alignment drive / center drive
GENOS
M560-V GENOS M660-V GENOS M460-VE
Time Speed Previous Reduced positioning time Hi-G control
1.0 1.2 3.5 7.1
Improved productivity with powerful machining
Spindle specifications
■ Wide-range spindle (standard)
Spindle speed: 15,000 min-1
Spindle motor output: 22/18.5 kW (10 min/cont)
Torque: 199 N-m (146 ft-Ibf)
Tapered bore: 7/24 taper No. 40
■ TAS-C: Thermo Active Stabilizer—Construction
“Proactively” keeps the machine [construction] in optimum, stable condition during shop environment temperature change resulting in superb (stable) machining accuracies.
■ TAS-S: Thermo Active Stabilizer—Spindle
Accurate compensation during spindle start/stops, and speed changes.
Spindle speed: 8,000 min-1
■ Simplified structure for thermal deformation / Design technology for uniform dissemination of heat
The machine expands and contracts in predictable directions, and manageable deformation is achieved with a machine structure that evenly transmits the temperature.
■ Insulation measures from coolant, chips
Chips with heat produced by machining are quickly removed before heat is transferred to machine.
Sloped telescopic cover
● 15,000 min-1 wide-range spindle
■ Wide-range spindle (option for M560-V, M660-V)
Spindle speed: 12,000 min-1
Spindle motor output: 26/18.5 kW (10 min/cont)
Torque: 199 N-m (146 ft-Ibf)
Tapered bore: 7/24 taper No. 50
Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.
(Workpiece: S45C)
Shorter cutting times and highly accurate machining
A speed and acceleration controller to make sharper corners and smoother arcs—ideal for the extra accurate and quicker cycle time jobs.
Thermally symmetric structure
Equal left-right construction permits straightforward thermal distortion
“Box-build” structure
Column structure built up of simple blocks is used to permit straightforward thermal distortion
Thermally balanced structure
A cover is set on the front of the column and the control cabinet on the back for even conduction of temperature.
5
[Actual data]
Hi-Cut
Machining dimensional change over time: Less than 8 µm (GENOS M460-VE actual data) Round corners Sharp corners Displacement (µm) Temperature (˚C) -10 0 10 20 15 20 25 30 Elapsed time (Hr) 0 2 4 6 8 10 12 14 16 18 20 22 24 Room temp 20 ˚C 28 ˚C 8 ˚C X-axis 8 µm Y-axis 5 µm Z-axis 6 µm
Hi-Cut Pro Off
Pro On
use: Yes Tool: ø6 end
Sharp corners
Coolant
mill
■ Machining capacity Bed Chip coil conveyor with independent suspension (heat not transmitted to bed) Trough 50 100 500 1,000 10,000 5 10 50 100 500 1 0.1 Spindle speed min-1 50 100 500 1,000 4,000 10,000 5 10 50 100 500 1 N-m Torque Spindle speed min-1 N-m Torque 1 5 10 50 0.5 1 5 10 50 0.5 0.1 kW Spindle motor output kW Spindle motor output 12,000 895 4,000 720 318 225 (739) 251 (824) 142 (466) 30 (99) 3,000 (118) 4,800 (189) 108 (4.3) 1,113 (44) 56 (2.20) 7 (0.28) 3 (0.12) 20 (0.79) 504 (31) 672 (41) ø80 face mill 8 blades (cermet) ø20 roughing end mill 7 flutes (carbide) Tool Spindle min-1 (rpm) Cutting m/min (fpm) Feedrate mm/min (ipm) Width mm (in) Depth mm (in) Amount cm3/min (in3/min) ø63 insert drill (carbide) M30 x 3.5 tap 199 N-m (5 min) 720 4,000 720 199 N-m (5 min) 22 kW (10 min) 15 kW (5 min) 26 kW (10 min) 15 kW (5 min) 15,000 2,500 11kW (cont) 146 N-m (cont) 18.5 kW (cont) 11kW (cont) 2,500 146 N-m (cont) 18.5 kW (cont)
The Next-Generation Intelligent CNC
With revamped operation and responsiveness— ease of use for machine shops
Smart factories implement advanced digitization and networking (IoT) in manufacturing to achieve enhanced productivity and added value. The OSP has evolved tremendously as a CNC suited to advanced intelligent technology. Okuma’s new control uses the latest CPUs for a tremendous boost in operability, rendering performance, and processing speed. The OSP suite also features a full range of useful apps that could only come from a machine tool manufacturer, making smart manufacturing a reality.
Interactive operations
Advanced One-Touch IGF-M (Optional)
The objective: simple programming
Improved rendering performance and use of a multi-touch panel achieve intuitive graphical operation. Moving, enlarging, reducing, and rotating 3D models, as well as list views of tool data, programs, and other information can be accomplished through smooth, speedy operations with the same feel as using a smart phone. The screen display layout on the operation screen can also be changed to suit operator preferences and customized for the novice and/or veteran machinists.
Smooth operations even with wet or work-gloved hands
apps
Enlarge
Note: Collision Avoidance System (Optional) shown above.
This became possible through the addition of Okuma's machining expertise based on requests we heard from real, machine-shop customers. The brain power packed into the CNC, built by a machine tool manufacturer, will “empower shop floor” management.
Routine inspection support
Maintenance Monitor
The Maintenance Monitor displays items for inspections before starting daily operation and regular inspections and the rough estimate of inspection timing. Touching the [INFO] button displays the PDF instruction manual file of relevant maintenance items.
Increased productivity through visualization of motor power reserve
Spindle Output Monitor
Monitoring operating status even when away from the machine E-mail Notification
Comment display for greater ease of use and faster work
Common Variable Monitor
Automatic saving of recorded alarms
Screen Capture
Easy programing without keying in code Scheduled Program Editor
Get Connected, Get Started, and Get
Innovative with Okuma “Monozukuri ”
Connect, Visualize, Improve
Okuma s Connect Plan is a system that provides analytics for improved utilization by connecting machine tools and visual control of factory operation results and machining records. Simply connect the OSP and a PC and install Connect Plan on the PC to see the machine operation status from the shop floor, from an office, from anywhere. The Connect Plan is an ideal solution for customers trying to raise their machine utilization.
Machine tool and PC
Connect
Machining processes can be newly added or revised on the Machining Order Table. Each process can be set freely with tool units, and knowhow can be input with the edit function with a high degree of freedom.
The recommended value is automatically set when new additions are made.
Processes can be added or have their order changed for each tool on the Machining Order Table
■ Tool path, cutting conditions...
Details are established in window
■ Approach/relief, cutting depth movement
Key items changed directly on Machining Order Table
Simple operations for 1st part machining jobs
Can be operated directly from Machining Order Table. When a problem is detected it can be quickly corrected and checked, speeding up first part machining.
Selected overall
Mid-cycle start/single cycle start by simply selecting target on Machining Order Table
Immediate editing from Machining Order Table
Selected range
Tool path, cutting conditions...
Approach/relief, cutting depth movement
Cycle start
button
[INFO]
first!
Smooth, comfortable operation with the feeling of using a smart phone
“Just what we wanted.”— Refreshed OSP suite
13 14
■ Standard Specifications
Basic Specs
Control
Position feedback
Coordinate functions
Min / Max command
Feed
Spindle control
Tool compensation
Display
Self-diagnostics
X, Y, Z simultaneous 3-axis, spindle control (1 axis)
OSP full range absolute position feedback (zero point return not required)
Machine coordinate system (1 set), work coordinate system (20 sets)
±99999.999 mm, ±9999.9999˚, 8-digit decimal, command unit: 0.001 mm, 0.01 mm, 1 mm, 0.0001˚, 0.001˚, 1˚
Cutting feed override 0 to 200%, rapid traverse override 0 to 100%
Direct spindle speed commands, override 30 to 300%, multi-point indexing
No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool
15-inch color LCD + multi-touch panel operations
Automatic diagnostics and display of program, operation, machine, and NC system faults
GENOS M460-VE
■ Table size
■ Working ranges
Programming
Program capacity
Program operations
Program storage: 4 GB, operation buffer: 2 MB
Program management, editing, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements,math functions, variables, branch commands, coordinate calculate, area machining, coordinate convert, programming help
■
Operations
“suite apps”
“suite operation”
Easy Operation Machine operations
MacMan
Communications / Networking
High speed/accuracy
Energy-saving function
ECO suite
Applications to graphically visualize and digitize information needed on the shop floor
Highly reliable touch panel suited to shop floors. One-touch access to suite apps.
“Single-mode operation” to complete a series of operations, Advanced operation panel/graphics facilitate smooth machine control
MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, self-diagnostics, PLC monitor,
Easy Setting of Cycle Time Reduction
Machining management: machining results, machine utilization, fault data compile & report, external output
USB (2 ports), Ethernet
TAS-S (Thermo Active Stabilizer––Spindle), TAS-C (Thermo Active Stabilizer––Construction), Hi-G Control, Hi-Cut Pro, pitch error compensation
ECO Idling Stop*1, ECO Power Monitor*2
*1. Spindle cooler Idling Stop is used on TAS-S machines.
*2. The power display shows estimated values. When precise electrical values are needed, select the on-machine wattmeter option
3D-D Kit Specifications
Auto program schedule update
Program notes (MSG)
Coordinate system selection
Helical cutting (within 360
Synchronized Tapping II
Programmable travel limits
Arbitrary angle chamfering
Programmable mirror image
Enlarges and reduces drawings
Tool life management
Auto power shut-off
Sequence stop
Mid-block sequence return
Real 3-D simulation
I-MAP
Simple load monitor
NC operation monitor
Cycle time reduction
Manual gauging (w/o sensor)
Tool wear compensation
To change a part program during a scheduled run
To show notes in part program screens
200 sets (Std: 20 sets)
To machine large-diameter screws with angular cutters
Fast & accurate rigid tapping (synchronized spindle speed, angle, feed axis position)
Per G22, G23
Easy any-angle chamfering (C, R)
Tools automatically replaced per No. of workpieces or cycle times
At auto run end or preset times
Machining stopped at designated sequence No.
Restart sequence from mid-block
Real time simulation of all machining modes (auto, MDI, manual)
Easy part program editing per guide maps (with drawing calculate)
Spindle load (stops machining at overload)
Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters
Reduces/shortcuts operation procedures
Corrects tool edge position per amount of tool wear (No. of comp sets same as tool comp)
■ Control OSP-P300MA Optional Specifications
■ Dimensional drawing / Installation drawing
Machning Navi M-gII+
Collision Avoidance System*
Common variables
Program branch
Cylindrical side facing
User task 2
3-D tool compensation
RS-232C interface
DNC
Description
Recorded chatter analyzed for optimum cutting condition
Auto/manual modes (blank stock removal)
1,000 (standard is 200)
ON/OFF external switch (part program)
Easier to execute
Input/output variables (16 each)
Offset directions per I-J-K commands
-T3, -B (232C Ethernet converter required), -DT
Item Description
Hyper-Surface*
Warm-up External program selection
Tool grooving
Circuit breaker Monitor display language
Rotary table additional axes
OSP-VPS
Fast, high-precision applications (shape comp, adaptive control)
Auto power ON at preset times
Pushbutton, rotary switch, BCD, digital switch
Flat-tool free-shaped grooving (XY/spindle)
Multiple language specifications
2 or more axes
Virus Protection System
Item There are limitations when Hyper-Surface and Collision Advance System are used simultaneously.
Chip pan
15
Description Item 3D-D OSP-P300MA
3D: Real 3-D simulation
0.81H7 1.38 1,000 (39.37) Table length T-slot detail (Unit: in) (3 slots) 762 (30.00) Spindle travel range (X axis) 460 (18.11) Table travel (Y axis) +0.091 – 0.003 +0.0008 0.61 +0.015 –0.016 0.79 0 –0.02 Z-axis travel (spindle vertical) Z-axis travel (spindle vertical) Y-axis travel (table F/B) Unit: mm (in) 150 (5.91) 80 (3.15) 150 (5.91) 80 (3.15) Travel 460 (18.11) 230 (9.06) 230 (9.06) Travel 762 (30.00) 381 (15.00) 381 (15.00) Travel 460 (18.11) 150 (5.91) 460 (18.11) Table width 500 (19.69) 1,000 (39.37) Table length 500 (19.69) 3,390 *3,790 (133.46 *149.21) (Margin) 500 430 (16.93) 300 (11.81) 1,330 (52.36) 1,150 (45.28) Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5°C 1.5-MPa thru-spindle coolant unit (Opt) Height from floor: 750 mm or 2,150 mm Power inlet 37 KVA 50 mm2 4C Transformer 1,200 (47.24) 860 (33.86) 130 450 (17.72) ( Margin) 500 600 (23.62) 100 Margin) 500 Tank removal direction 50 (1.97) 2,175 (85.63) 2,225 (87.60) 1,076 (42.36) Spindle center ( Margin) 500 3,580 (140.94) 2,810 (110.63) 320 170 (6.69) 354 910 32-tool ATC Air inlet Height: 456 mm, Rc3/8 internal 100 NC cabinet * H1000 lift-up chip conveyor specifications Lift-up chip conveyor (Opt) 2,495 (98.23) 1,800 (70.87) 695 (27.36) 460 230 230 730 (28.74) 490 (19.29) 750 (29.53) 315 (12.40) Spindle center 2,746 (108.11) 3,390 *3,790 (133.46 *149.21) 32-tool ATC 1,400 (55.12) (CNC cabinet height) Air unit Coolant tank 2,150 (84.65) ATC operation panel ATC magazine door Tank removal direction Move Y-axis travel 460 Table width Spindlehead cooler Tool load/unload button (in-MC) 460 Z-axis travel FL 1,235 (48.62) 146 (5.75) 2,600 (102.36) 280 2,002 (78.82) 118 *374 (23.62 *31.50) Pulse handle 850 (Doors open) Chip bucket (Opt) Signal tower Move 860 (33.86) 1,220 (48.03) 380 (14.96) 200 390 470 380 840 (33.07) 95 600 *800 (5.12 *12.99) 130 *330 *1,000 *6 700 610 150 56 1,000 Table full length 381 Move 381 Move 762 X-axis travel Operation panel 470 *756 X-axis travel (ram saddle horizontal) 16
GENOS M660-V
■ Table size
■ Working ranges
■ Working ranges
■ Dimensional drawing / Installation drawing
■ Dimensional drawing / Installation drawing
0.61 +0.015 –0.016 0.79 0 –0.02 17 18
GENOS M560-V
Z-axis travel (spindle vertical) Y-axis travel (table F/B) T-slot detail (Unit: in) (4 slots) T-slot Cross groove 1,300 (51.18) Table length 1,050 (41.34) Spindle travel range (X axis) 560 (22.05) Table travel (Y axis) 0.28 Cross groove detail (Unit: in) Z-axis travel (spindle vertical) Unit: mm (in) Unit: mm (in) 125 (4.92) 125 (4.92) 125 (4.92) 92.5 (3.64) 92.5 (3.64) Travel 560 (22.05) 280 (11.02) 280 (11.02) 560 (22.05) Table width Travel 1,050 (41.34) 525 (20.67) 525 (20.67) Travel 460 (18.11) 150 (5.91) 650 (25.59) 1,300 (51.18) Table width 650 (25.59) 130 Transformer 1.5-MPa thru-spindle coolant unit (Opt) 3,840 *4,190 (151.18 *164.96) 500 (Margin) Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5˚C Air inlet Height: 954 mm, Rc3/8 internal 32-tool ATC 1,230 (48.42) 1,200 (47.24) 500 (Margin) 1,330 (52.36) 500 (Margin) Power inlet 37 KVA 50 mm2 4C 3,875 (152.56) 3,194 (125.75) 310 1,185 357 10 100 Tank removal direction 600 (23.62) 89 100 NC cabinet 2,430 (95.67 2,564 (100.94 90 (3.54 44 (1.73) Spindle center ool load/unload button 14 6 (5.75 (in-MC) 500 (Margin) 170 (6.69) FL ATC operation panel ATC magazine door 1,323 (52.09) (Doors open) 1,410 (55.51) 1,020(40.16) 667 (26.26) 743 580 380 (14.96) 3,840 *4,190 (151.18 *164.96) 200 T Z-axis travel 2,295 (90.35 Pulse handle Signal tower 2,600 (102.36 ) 600 *800 (23.62 *31.50) 230 *380 (9.06 *14.96) (17.32) 440 Chip bucket (Opt) Lift-up chip conveyer (Opt) * H1000 lift-up chip conveyor specifications 1,300 Table full length 525 Move 525 Move 1,050 X-axis travel 460 61 0 700 *1000 61 *33 73 0 15 0 7 0 Operation panel 2,746 (108.11 ) emoval di ection 280 Move 280 Move 560 -axis travel 2,884 (113.54) 310 (12.20) 845 (33.27) 1,950 (76.77) 511 89 (3.50) (20.12) 2,150 (84.65 ) Spindle center 32-tool A 1,400 (55.12) (CNC cabinet height) Spindlehead cooler 560 able width Coolant tank Tank r 49 0 (19.29 ) 750 (29.53 ) TC Air unit T Height from floor: 750 mm or 2,150 mm 430 (16.93) 870 (34.25 450 (17.72 Chip pan 600 *800 (23.62 *31.50) 230 *350 (9.06 *13.78) 700 *1000 67 *39 0.81H7 +0.0008 Transformer 0.81H7 +0.0008 0 1.38 +0.091 – 0.003 0.61 +0.015 –0.016 0.79 0 –0.02 X-axis travel (ram saddle horizontal) ■
Table size
1,500 (59.05) Spindle travel range (X axis) Table travel (Y axis) 125 (4.92) 125 (4.92) 125 (4.92) 125 (4.92) 80 (3.15) 80 (3.15) 1,530 (60.24) Table length Cross groove detail (Unit: in) T-slot Cross groove 660 (25.98) Z-axis travel (spindle vertical) X-axis travel (ram saddle horizontal) 765 (30.12) 765 (30.12) 1,530 (60.24) Table length 330 (12.94) 660 (25.98) Table width 330 (12.94) Travel 660 (25.98) Z-axis travel (spindle vertical) Y-axis travel (table F/B) Travel 660 (25.98) 150 (5.91) 750 (29.53) 750 (29.53) Travel 1,500 (59.06) 660 Y-axis travel 660 Table width Tank emoval direction 1,400 (CNC cabinet height) 3,295 (129.72) 2,170 (85.43) 490 770 (30.31) Spindlehead cooler Air unit Chip pan Coolant tank 340 3,935 (154.92) 3,420 (134.65) 2,985 (117.52) 430 95 85 Spindle center 330 Move 330 Move Lift-up chip conveyor (Opt) Chip bucket (Opt) Tool load/unload button (in-MC) 1,510 (Doors open*2 2,600 (102.36) 1,235 (48.62) 2,455 (96.65) 810 780 150 Operation panel Pulse handle ATC operation panel Signal tower 380 200 932 1,031 498 103 660 Z-axis travel 70 750 Move 750 Move 1,500 X-axis travel 1,530 Table full length * H1000 lift-up chip conveyor specifications *1. Door opening operation *2. Maximum door open width 607 1,302 (Doors open*1 ATC magazine door 4,350 *4,670 (171.25 *183.86) FL Table top 695 (27.36) 500 180 515 515 3,035 (119.49) 2,940 (115.75) 45 ( Marg n) No. 50 32-tool ATC (Opt) No. 40 32-tool ATC 1.5-MPa thru-spindle coolant unit (Opt) 59 3,325 (130.91) 4,015 (158.07) 50 Spindle center 500 Marg n) 430 (16.93) 1,330 (52.36) 200 45 56 450 (17.72) 130 1,740 (68.50) NC cabinet Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air tempe ature should be within +5°C Air inlet Height: 943 mm, Rc3/8 internal Tank removal direction 500 500 Marg n) 551 600 (23.62) 610 (24.02) 86 1,200 (47.24) 4,350 4,670* (171.26 183.86*) ( Marg i n) Power inlet 38 KVA 50 mm2 4C Height rom floor: 770 mm or 2,170 mm 108 *301 722 *849 0.81H7 +0.0008 0 0.28 T-slot detail (Unit: in) (4 slots) 0.81H7 +0.0008 0 1.38 +0.091 – 0.003
TEL: +81-587-95-7825 FAX: +81-587-95-6074
GENOS Global Efficient No.1 Standard
The origin of gene, from Greek genos meaning race, offspring, origin (pronounced “ ” as in “generous”)
Pub.No.GENOS-M-E-(A)-(17)-300 (Mar 2020)
When using Okuma products, always read the safety precautions
are subject to change without notice.
●
mentioned in the instruction manual and attached to the product. The specifications, illustrations, and descriptions in this brochure vary in different markets and
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items;
be notified prior to its shipment to another country.
whereby Okuma Corporation should
Oguchi-cho, Niwa-gun, Aichi 480-0193, Japan