September 2017 GineersNow HVACR Leaders Issue 005

Minimizing microbial risk in the beverage industry through hygienic design W

hen producing any food or drink it is important to make every eort to minimize microbial risk, and make products for human consumption as safe as possible.

Any microbial contamination is taken extremely seriously, and can result in costly product recalls in response to fears for human health. In addition to the serious health risks from certain bacterial species, contamination with less harmful bacteria can result in the spoilage of beverages, altering their quality and flavor. Manufacturers must therefore address the possibility of contamination, which may originate from the air supply, water supply, raw materials and process equipment.

Water in the beverage industry The source of the drinking water used in production can influence the taste, appearance and overall quality of the final product. Hard water contains an increased presence of calcium and magnesium salts, which are particularly detrimental to soft drink production as they can cause alterations to pH, and aect microbiological stability and taste. Soft water is therefore recommended for use in soft drinks, and techniques exist that can remove water hardness and therefore the eects of these ions. The most widely used of these is reverse osmosis (RO), which is often the first step of a detailed water treatment programme for soft drink production. Another important stage of the

water treatment process is the removal of chlorine residues, which is achieved using a carbon filter. It is vital that chlorine be removed during water treatment as it can cause flavor defects. However, once it is removed, there should be extra considerations with regard to microbial contamination, as chlorine is often used as a disinfectant. Water involved in the production of beverages also undergoes various filtration steps to remove any particulates and residual impurities.

Importantly, the equipment used to carry out this water treatment must also play a role in minimizing microbial risk. Manufacturers should consider adopting hygienically designed water treatment systems. These systems can be easily cleaned, maintained and monitored to ensure that high water quality is sustained throughout the manufacturing process. With hygienic design, the different filters (e.g. media and carbon filters, RO and ultrafiltration systems) are optimized to prevent external impurities from entering the system, and to offer reliable cleaning and disinfection while allowing continuous monitoring. Hygienic design principles range from cleaning in place and sterilisation in place (CIP/SIP) technologies to optimized water flow that avoids stagnant water and dead-legs, which are those areas within piping that have poor flow and are difficult to clean. In addition, these systems provide maximum system availability due to longer cleaning intervals as well as economical operation, while still ensuring

the highest product quality and safety. With the adoption of such hygienically designed water treatment systems, manufacturers can future-proof their plants for upcoming legislation.

Disinfectants are used across the beverage industry to help minimize contamination by microorganisms. Making use of hygienically designed water systems helps to minimize the use of disinfectants, as well as provide extra protection against microbial contamination. Another important issue with the use of disinfectants is the presence of disinfection by-products. Some of these are classified as endocrine disrupting chemicals (EDC’s), which can interfere with the endocrine system and cause cancerous tumors and abnormal development.

PurBev® To combat some of the problems associated with disinfection, while still minimizing microbial risk. ●

BENEFITS • Optimum product quality and product safety by minimizing microbiological risks • Maximum system availability thanks to longer cleaning intervals and maintenance cycles • Economical operation based on high system efficiency and decreased need of cleaning supplies • Low maintenance and service costs due to fewer components which are easily accessible

PurBev® reverse osmosis system

• Lower OPEX due to chemical, water and energy savings • Sustainability: Longer lifetime and lower lifecycle costs (low TCO)

GINEERSNOW TEAM Ems Bagatsing

Sales & Marketing Director Ems@LincolnMartin.com

Robert Bagatsing

Editor-In-Chief editor@GineersNow.com

Engr. Alice Hernandez Senior Editor-At-Large

John Vauden

Charity Bagatsing

Raymond Gerard del Valle

Hina Sapra

Engr. Dion Greg Reyes

Marketing and IT Manager

Senior Editor Asia-Paci!ic Senior Editor South Asia

Therese Matheren Senior Editor North America

Engr. Randy Williams Guest Editor North America

Amanda Pelletier Guest Editor North America

Senior Editor North America Junior Editor

Junior Editor

Goran Ćulibrk

Engr. Cielo Panda

Anthony Lucero

Engr. Aaron Kesel

Engr. Emmanuel Stalling

Junior Editor

Guest Editor North America

Margaret Banford Guest Editor United Kingdom

Afsana Alam

Video Editor Creative & Layout Guest Editor North America

Patricia Eldridge Guest Editor United Kingdom

Guest Editor United Arab Emirates

Publisher GineersNow Inc.

Global Sales Of!ice Lincoln Martin FZE

Level 10-1 One Global Place, 5th Avenue & 25th Street , BGC, Taguig, Philippines Tel: +632 2242 000

Level 14, Boulevard Plaza Tower 1, MBR Boulevard, Emaar Square, Downtown Dubai.

P.O. Box 334036 United Arab Emirates Tel: +971 50 4289684

Disclaimer: The publishers regret that they cannot accept liability for error or omissions contained in this publication, however caused. The opinions and views contained in this publication are not necessarily those of the publishers.

Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers' particular circumstances.

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Muzammil Shaikhani. In this exclusive interview with the

EDITOR’S NOTE

Engr. Alice Hernandez Senior Editor-at-Large

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