Gilmore Relief Valve Catalog

Page 1

RELIEF VALVE CATALOG

Gilmore continues to be at the forefront of innovation by introducing optimum solutions to control systems through product improvement.

Gilmore relief valves ensure safety systems that are reliable and efficient while meeting the industry standards to prevent instrument or equipment failure.

GEN2 Relief | Hydro Seal

The next generation of Gilmore relief valve solutions, able to be utilized both topside and subsea. Gilmore GEN2 relief valves are highly reliable and quick acting, sensing and safely relieving pressure when it exceeds the desired setting within hydraulic control systems.

GEN2 Relief | Dual Vent

With the same technology improvements as the single inlet option, dual vent GEN2 relief valves increase flow capacity for high volume demands.

GEN2 Relief | Auxiliary Test

Gilmore’s GEN2 auxilliary test relief valve allows users to test the integrity of the valve without having to remove it from its installation, saving recertification maintenance time.

Table of ContentsGEN2 Relief Valve
DRILLING | PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-02

INLET

Figure

Relief valves are used as safety devices and are vital in preventing over-pressurization in a hydraulic circuit.

1. Set Point - The set point is typically determined by the setpoint pressure range and should be set below the maximum allowable working pressure at which the relief valve opens.

2. Reset Pressure - Reset pressure is when the valve closes, the reset point is reached when the system pressure has dropped within 25% of the set point pressure.

3. Shear Seal - Metal-bonded Tungsten Nickel composite seal that is resilient to high pressures and abrasive environments by creating metal to metal seal durability, allowing it to excel in high pressure environments.

4. Wearband / Seal Carrier - The wearband takes the radial force off the seal carrier, extending the cycle life.

5. Vented Spring Chamber - Feature that allows equalization of pressure in subsea applications.

6. Back Pressure Capability - Shared return lines can create back pressure on the relief valve vent line, the energizing seal protects the valve vent line from opening and communicating with inlet pressure of the relief valve.

7. Dual Vent - Secondary vent line that allows greater flow capacity.

8. Auxiliary Test Port - Allows the user to pressure up the valve for verification and validity.

9. Check Valve - Helps to test the integrity of the relief valve while in place, eliminating the need for removal to recertify.

Reference SheetGEN2 Relief Valve
1:
GEN2 Hydro Seal Relief Valve
VENT
DRILLING | PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-03 1. 2. 5. 3. 4. 6. INLET VENT VENT Figure 2: GEN2
Dual Vent Relief
Valve 7. 4. Figure 3: GEN2 Code 62 Relief Valve Auxiliary Test Port 8. 9. VENTINLET AU X TEST

GEN2 RELIEF VALVE PUBLISHED FLOW CAPACITIES

Flow Capacity ChartGEN2 Relief Valve GEN 2 RELIEF VALVE PUBLISHED FLOW CAPACITIES SET POINT (PSI) FLOW CAPACITY Q (gpm) AT 15% OVER PRESSURIZATION 0 500100015002000250030003500400045005000550060006500700075008000 10 20 30 40 50 60 70 80 90 SINGLE VENT DUAL VENT NOTES: FLOW CAPACITY TYPICALLY INCREASES 1.5 TIMES1. AT 25 PERCENT OVER PRESSURIZATION. 2. WITH 3/4" NPT OR 3/4" SAE VENT LINE 20 FT. LONG. 3.FOR SG=1.0 FLOW CAPACITY ACCURACY ILLUSTRATED IS ā 10%. 150500 PSI 5011200 PSI 12011800 PSI 39015500 PSI 55016600 PSI 18013900 PSI VALVE / SPRING CONFIGURATION SPRING P/N 130373 - A 130372 - B 130368 - C 130356 - D 197693 - E 130353 - F SPRING P/N 130356 - G 197693 - H 130353 - J A B C D E FG H J * Set Point Pressure Range 1 Valve / Spring Configuration (A-J) DRILLING | PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-04

VENT

FUNCTIONAL DESIGN SPECIFICATION

Hydro Seal, 6KSI, 3/4” NPT and SAE, 3/4” IN/ Vent 150 - 6600 PSI*

DRILLING

Available Configurations: 3/4” NPT and SAE, IN/Vent, with customizable end connections and mounting

Set Point Range*150 - 6600 psi

Reset Pressure>75% of Set Point

Vent Pressure6,000 psi

Acceptable Leakage Rate4 DPM

Predicted Cycle Life1,000 Cycles

Operating Temperature Range32˚F - 150˚F

Storage Temperature Range32˚F - 150˚F

Acceptable Operating Fluid TypesWB Hydraulic Fluid

Mounting RestrictionsNone

US PatentPending

Operating Depth12,000 ft

BILL OF MATERIALS

Item Number**DescriptionMaterial

1BODYA564TP 630 (17-4 PH)

2FLANGE, VENTA276 TP 316

3CAP, ADJUSTINGA276 UNS S21800

4NUT, LOCK, HEXA276 TP 316

5SPRING DISK A276 TP 316

6BACK UP RING PEEK

7 BACK UP RINGPEEK

8SHCS, 5/16-18 UNCA453 GR 660 (A-286)

TAG KITSST

SEAL, 6KSIA276 UNS S21800

PLATETUNGSTEN CARBIDE

SPRINGSEE FLOW CAPACITY CHART

CARBIDE

(ITEM** 15 - 18)HNBR

AF

INLET
GEN2 Relief Valve - Hydro Seal Technical Sheet
Maximum
9WIRE
10CARRIER,
11SEAL
12COMPRESSION
13SEALTUNGSTEN
14WEARBANDDELRIN
15O-RING
Continued on page 5.1
| PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-05

Hydro Seal, 6KSI, 3/4” NPT and SAE, 3/4” IN/ Vent 150 - 6600 PSI* (Cont.)

Available Configurations: 3/4” NPT and SAE, IN/Vent, with customizable end connections and mounting

Part Numbers***Description

29100-1

29100-2

29100-3

29100-4

29100-5

29100-6

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 150 - 500 psi (1A)

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 501 - 1200 psi (1B)

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 1201 - 1800 psi (1C)

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 1801 - 3900 psi (1D)

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 3901 - 5500 psi (1E)

Valve, Relief, 6KSI, Hydro Seal, 3/4” NPT IN, 3/4” NPT Vent 5501 - 6600 psi (1F)

29101-1

29101-2

29101-3

29101-4

29101-5

29101-6

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 150 - 500 psi (1A)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 501 - 1200 psi (1B)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 1201 - 1800 psi (1C)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 1801 - 3900 psi (1D)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 3901 - 5500 psi (1E)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 3/4” SAE Vent 5501 - 6600 psi (1F)

INLET VENT GEN2 Relief Valve - Hydro Seal Technical Sheet
DRILLING | PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-05.1 ***The repair kit part number will match the category part numbers with (-RK) at the end. ***The seal kit part number will match the category part numbers with (-SK) at the end.

VENT

FUNCTIONAL DESIGN SPECIFICATION

Set Point Range*150 - 6600 psi

Hydro Seal, 6KSI, 3/4”

IN, 1/2” SAE Vent 150 - 6600 PSI*

DRILLING

Available Configurations: 3/4” SAE IN, 1/2” SAE Vent with customizable end connections and mounting

Reset Pressure>75% of Set Point

Vent Pressure6,000 psi

Acceptable Leakage Rate4 DPM

Predicted Cycle Life1,000 Cycles

Operating Temperature Range32˚F - 150˚F

Storage Temperature Range32˚F - 150˚F

Acceptable Operating Fluid TypesWB Hydraulic Fluid

Mounting RestrictionsNone

US PatentPending

Operating Depth12,000 ft

BILL OF MATERIALS

Item Number**DescriptionMaterial

1BODYA564TP 630 (17-4 PH)

2FLANGE, VENTA276 TP 316

3CAP, ADJUSTINGA276 UNS S21800

4NUT, LOCK, HEXA276 TP 316

5SPRING DISK A276 TP 316

6BACK UP RING PEEK

7 BACK UP RINGPEEK

8SHCS, 5/16-18 UNCA453 GR 660 (A-286)

TAG KITSST

10CARRIER, SEAL, 6KSIA276 UNS S21800

11SEAL PLATETUNGSTEN CARBIDE

SPRINGSEE FLOW CAPACITY CHART

CARBIDE

(ITEM** 15 - 18)HNBR

AF

INLET
GEN2 Relief Valve - Hydro Seal Technical Sheet
SAE
Maximum
9WIRE
12COMPRESSION
13SEALTUNGSTEN
14WEARBANDDELRIN
15O-RING
Continued on page 6.1
| PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-06

INLET VENT

Part Numbers***Description

29102-1

29102-2

29102-3

29102-4

29102-5

29102-6

Available Configurations: 3/4” SAE IN, 1/2” SAE Vent with customizable end connections and mounting

Hydro Seal, 6KSI, 3/4” SAE IN, 1/2” SAE Vent 150 - 6600 PSI* (Cont.)

***The

***The

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 150 - 500 psi (1A)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 501 - 1200 psi (1B)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 1201 - 1800 psi (1C)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 1801 - 3900 psi (1D)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 3901 - 5500 psi (1E)

Valve, Relief, 6KSI, Hydro Seal, 3/4” SAE IN, 1/2” SAE Vent 5501 - 6600 psi (1F)

kit

kit part number

with

INFO@gilmore.com www.gilmore.com
GEN2 Relief Valve - Hydro SealTechnical Sheet
repair
part number will match the category part numbers with (-RK) at the end.
seal
will match the category part numbers
(-SK) at the end. RELIEF -0501020-001-06.1 DRILLING | PRODUCTION | INDUSTRIAL

DRILLING

FUNCTIONAL DESIGN SPECIFICATION

BILL OF MATERIALS

INLET VENT GEN2 Relief Valve - Hydro Seal Technical Sheet Hydro Seal, 10KSI 3/4” NPT, Single Vent 6601-11,000 PSI Available Configurations: 3/4” NPT, Single Vent, with customizable end connections and mounting
Set Point Range6601-11,000 psi Reset Pressure>75% of Set Point Vent Pressure6,000 psi Acceptable Leakage Rate4 DPM Predicted Cycle Life1,000 Cycles Operating Temperature Range32˚F - 150˚F Storage Temperature Range32˚F - 150˚F Acceptable Operating Fluid TypesWB Hydraulic Fluid Mounting RestrictionsNone US PatentPending Maximum Operating Depth12,000 ft
Item Number**Description Material 1 BODY A564TP 630 (17-4 PH) 2 FLANGE, VENT A276 TP 316 3 CAP, ADJUSTING A276 UNS S21800 4 NUT, LOCK, HEX A276 TP 316 5 SPRING DISK A276 TP 316 6 BACK UP RING PEEK 7 BACK UP RING PEEK 8 SHCS, 5/16-18 UNCA453 GR 660 (A-286) 9 WIRE TAG KIT SST 10 CARRIER, SEAL, 6KSIA276 UNS S21800 11 SEAL PLATE TUNGSTEN CARBIDE 12 COMPRESSION SPRINGSEE FLOW CAPACITY CHART 13 SEAL TUNGSTEN CARBIDE 14 WEARBAND DELRIN AF 15 O-RING (ITEM* 15 - 18)HNBR
| PRODUCTION | INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-07 Part Numbers**Description 29105-7Valve, Relief, 10KSI, Single Vent, 3/4” NPT, 6601 - 11,000 psi ***The repair kit part number will match the category part numbers with (-RK) at the end. ***The seal kit part number will match the category part numbers with (-SK) at the end.

VENT

FUNCTIONAL DESIGN SPECIFICATION

Set Point

Pressure6,000

Acceptable Leakage Rate4 DPM

Predicted Cycle

Operating Temperature

Temperature

Acceptable Operating Fluid

- 5500

Set

and SAE,

Vent

Cycles

- 150˚F

- 150˚F

Hydraulic Fluid

US PatentPending

Operating

ft

Available Configurations: 3/4” NPT and SAE, Dual Vent with customizable end connections and mounting

BILL OF MATERIALS

Item Number**DescriptionMaterial

630 (17-4 PH)

TP 316

ADJUSTINGA276 UNS S21800

LOCK, HEXA276 TP 316

DISK A276 TP 316

UP RING PEEK

BACK UP RINGPEEK

5/16-18 UNCA453 GR 660 (A-286)

TAG KITSST

SEAL, 6KSIA276 UNS S21800

PLATETUNGSTEN CARBIDE

FLOW CAPACITY CHART

CARBIDE

AF

SEAL, DUALTUNGSTEN CARBIDE

SPRING DUALA276

SPRING DUALA276

(ITEM** 18 - 21)HNBR

S21800

316

INFO@gilmore.com www.gilmore.com
INLET VENT GEN2 Relief Valve - Dual VentTechnical Sheet 3/4” NPT
6KSI 3/4” Dual
1801 - 5500 PSI*
Range*1801
psi Reset Pressure>75% of
Point Vent
psi
Life1,000
Range32˚F
Storage
Range32˚F
TypesWB
Mounting RestrictionsNone
Maximum
Depth12,000
1BODYA564TP
2FLANGEA276
3CAP,
4NUT,
5SPRING
6BACK
7
8SHCS,
9WIRE
10CARRIER,
11SEAL
12COMPRESSION SPRINGSEE
13SEALTUNGSTEN
14WEARBANDDELRIN
15HYDRO
16HOUSING,
UNS
17DISC
TP
18O-RING
Continued on page 8.1 RELIEF -0501020-001-08 DRILLING | PRODUCTION | INDUSTRIAL

3/4” NPT and SAE, 6KSI 3/4” Dual Vent 1801 - 5500 PSI* (Cont.)

INLET

Available Configurations: 3/4” NPT and SAE, Dual Vent with customizable end connections and mounting

Part Numbers***Description

29103-4Valve, Relief, 6KSI, Dual Vent, 3/4” NPT, 1800 - 3900 psi (1G)

29103-5Valve, Relief, 6KSI, Dual Vent, 3/4” NPT, 3901 - 5500 psi (1H)

29107-4Valve, Relief, 6KSI, Dual Vent, 3/4” SAE, 1800 - 3900 psi (1G)

29107-5Valve, Relief, 6KSI, Dual Vent, 3/4” SAE, 3901 - 5500 psi (1H)

***The repair kit part number will match the category part numbers with (-RK) at the end.

***The seal kit part number will match the category part numbers with (-SK) at the end

INFO@gilmore.com www.gilmore.com VENT
VENT GEN2 Relief Valve - Dual VentTechnical Sheet
RELIEF -0501020-001-08.1 DRILLING | PRODUCTION | INDUSTRIAL

DRILLING

Available Configurations:

SAE IN, 1/2” SAE Vent, Dual Vent with customizable end connections and mounting

FUNCTIONAL DESIGN SPECIFICATION

Set Point

Acceptable Leakage Rate4 DPM

Predicted Cycle

Operating Temperature

Temperature

Acceptable Operating Fluid

PRODUCTION

- 5500

Cycles

- 150˚F

- 150˚F

Hydraulic Fluid

PatentPending

Operating

ft

BILL OF MATERIALS

Item Number**DescriptionMaterial

630 (17-4 PH)

TP 316

ADJUSTINGA276 UNS S21800

LOCK, HEXA276 TP 316

DISK A276 TP 316

UP RING PEEK

BACK UP RINGPEEK

5/16-18 UNCA453 GR 660 (A-286)

TAG KITSST

SEAL, 6KSIA276 UNS S21800

PLATETUNGSTEN CARBIDE

FLOW CAPACITY CHART

CARBIDE

DUALTUNGSTEN CARBIDE

SPRING DUALA276

SPRING DUALA276

(ITEM** 18 - 21)HNBR

S21800

316

VENTINLET VENT GEN2 Relief Valve - Dual Vent Technical Sheet 3/4”, 6KSI, SAE IN 1/2” SAE Vent, Dual Vent 1801 - 5500 PSI*
3/4”
Range*1801
psi Reset Pressure>75% of Set Point Vent Pressure6,000 psi
Life1,000
Range32˚F
Storage
Range32˚F
TypesWB
Mounting RestrictionsNone US
Maximum
Depth12,000
1BODYA564TP
2FLANGEA276
3CAP,
4NUT,
5SPRING
6BACK
7
8SHCS,
9WIRE
10CARRIER,
11SEAL
12COMPRESSION SPRINGSEE
13SEALTUNGSTEN
14WEARBANDDELRIN AF 15HYDRO SEAL,
16HOUSING,
UNS
17DISC
TP
18O-RING
Continued on page 9.1
|
| INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-09

Available Configurations: 3/4” SAE IN, 1/2” SAE Vent, Dual Vent with customizable end connections and mounting

Part Numbers***Description

29104-4

29104-5

3/4”, 6KSI, SAE IN 1/2” SAE Vent, Dual Vent 1801 - 5500 PSI* (Cont.)

Valve, Relief, 6KSI, Dual Vent, 3/4” SAE IN, 1/2” SAE Vent (1G) 1800 - 3900 psi

Valve, Relief, 6KSI, Dual Vent, 3/4” SAE IN, 1/2” SAE Vent (1H) 3901 - 5500 psi

***The repair kit part number will match the category part numbers with (-RK) at the end.

***The seal kit part number will match the category part numbers with (-SK) at the end.

INFO@gilmore.com www.gilmore.com VENTINLET VENT GEN2 Relief Valve - Dual VentTechnical Sheet
RELIEF -0501020-001-09.1 DRILLING | PRODUCTION | INDUSTRIAL

AUX

INLET VENT

FUNCTIONAL DESIGN SPECIFICATION

Set Point

Reset

DRILLING

Available Configurations: Code 62 IN, 3/4” SAE Vent, 1/2” Aux Test with customizable end connections and mounting

PRODUCTION

Code

- 5500 psi

of Set Point

Pressure6,000 psi

Acceptable Leakage Rate4 DPM

Predicted Cycle Life1,000 Cycles

Operating Temperature

Storage Temperature

Acceptable Operating Fluid

Mounting

- 150˚F

- 150˚F

Hydraulic Fluid

US PatentPending

Operating

ft

BILL OF MATERIALS

Item Number**DescriptionMaterial

1BODYA564TP 630 (17-4 PH)

2FLANGE, VENTA276 TP 316

ADJUSTINGA276 UNS S21800

4NUT, LOCK, HEXA276 TP 316

DISK A276 TP 316

6BACK UP RING PEEK

7 BACK UP RINGPEEK

5/16-18 UNCA453 GR 660 (A-286)

TAG KITSST

SEAL, 6KSIA276 UNS S21800

PLATETUNGSTEN CARBIDE

FLOW CAPACITY CHART

CARBIDE

AF

ADAPTER, C62A276 TP 316

3/8-16 UNCA286 GR 660

CHECK ASSYSEE INDIV PARTS ON BOM

HEX PLUG,A240 TP 316

(ITEM**19 - 23)HNBR

TEST
GEN2 Relief Valve - Auxilliary Test Technical Sheet
62 IN, 6KSI, 3/4” SAE Vent , 1/2” SAE Aux Test, 1801 - 5500 PSI
Range*1801
Pressure>75%
Vent
Range32˚F
Range32˚F
TypesWB
RestrictionsNone
Maximum
Depth12,000
3CAP,
5SPRING
8SHCS,
9WIRE
10CARRIER,
11SEAL
12COMPRESSION SPRINGSEE
13SEALTUNGSTEN
14WEARBANDDELRIN
15FLANGE,
16SHCS,
17INLET
18HOLLOW
19O-RING
Continued on page 10.1
|
| INDUSTRIAL INFO@gilmore.com www.gilmore.com RELIEF -0501020-001-10

AUX

VENT

Part Numbers***Description

29106-4

29106-5

DRILLING

Available Configurations:

Code 62 IN, 3/4” SAE Vent, 1/2” Aux Text with customizable end connections and mounting

PRODUCTION

INFO@gilmore.com www.gilmore.com

Code 62 IN, 6KSI, 3/4” SAE Vent , 1/2” SAE Aux Test, 1801 - 5500 PSI* (Cont.)

Valve, Relief, 6KSI, Code 62 IN, 3/4” SAE, 1/2” SAE Aux Test 1801 - 3900 psi (1D)

Valve, Relief, 6KSI, Code 62 IN, 3/4” SAE, 1/2” SAE Aux Test 3901 - 5500 psi (1E)

INDUSTRIAL

***The repair kit part number will match the category part numbers with (-RK) at the end.

***The seal kit part number will match the category part numbers with (-SK) at the end.

TEST INLET
GEN2 Relief Valve - Auxilliary Test Technical Sheet
|
|
RELIEF -0501020-001-10.1
Gilmore 1231 Lumpkin Road Houston, TX 77043 +1 713 468 8778 INFO@gilmore.com www.gilmore.com
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