Industry Update Issue 256

Commercial & Industrial

Door Repairs & Maintenance

The scheme was introduced by the DHF to significantly raise standards throughout the industry. You may have read about it already in the trade press. The DHF was concerned about the widespread ignorance amongst building owners and occupiers, facilities and maintenance managers about their legal obligations to keep their doors and shutters in good working order.

As a holder of the DHF Quality Mark for the Maintenance of Doors and Shutters we will:

s Demonstrate our experience in repair and maintenance.

s Have a fully documented quality management system in place.

s Offer levels of training compliant with CSCS card qualification or have NVQ training procedures in place.

s Keep repair and maintenance records for a minimum of seven years.

s Offer high levels of maintenance which include maintenance contracts, 24 hour answering service and an emergency call out service that provides onsite visits within four hours of an emergency call.

s Demonstrate full compliance with DHF Repair and Service Approved Standard TS004.

Editor Recommends

Charles Day Steels increases sheet metal bending capacity with new machine investment

Boasting over four decades of experience and rooted in Sheffield’s rich steel heritage, Charles Day Steels is thrilled to introduce their latest cutting-edge machinery acquisition

– a new sheet metal bender. This state-of-the-art machine is engineered to cater to a wide spectrum of bending requirements with unparalleled efficiency and quality; emphasising Charles Day Steels’ ongoing investment strategy and commitment to advancing their bending and sheet metal pressing services.

Building on a foundation of excellence and innovation, Charles Day Steels’ latest in a long line of machine investments underscores their commitment to providing customers with cutting-edge solutions. This strategic move not only improves their in-house capabilities but also broadens the range of services available to their clientele. Boasting a tonnage of 320 tons and a bending length capacity of 4,300mm, this newest investment marks a significant upgrade over previous capabilities; allowing them to accommodate larger and thicker materials, and expand their service offerings to include more complex and demanding projects. With this investment,

Charles Day Steels reinforces its position as a leader in the metal processing industry, catering to a diverse range of client needs with precision and flexibility.

Renowned for its unparalleled precision and flexibility, this machine investment is a gamechanger in the industry, equipped with dynamic crowning and Pressure-Reference technology to ensure the highest repetition accuracy and consistent quality across all projects. Its modular machine concept, coupled with a broad power spectrum, allows for the optimal configuration for specific sheet metal work, significantly enhancing production efficiency and flexibility.

For more information about Charles Day Steels and their services, or to inquire about how the Bystronic Xpert Pro 320/4300 Press Brake can benefit your next project, please click here to get in touch today.

Contact T 0114 242 0101 sales@lasercutting.co.uk www.lasercutting.co.uk

Behind-the-mirror dispensers

DUDLEY

INDUSTRIES has launched a series of new ‘pull-down’ soap and paper towel dispensers, which represent the latest additions to its ‘Classic Behindthe-Mirror’ range.

The new units include a touch-free 2-litre soap dispenser and large capacity paper towel dispenser. They are designed to operate from behind a mirror or panel and are intended principally for incorporation into bespoke cabinets.

The distinctive ‘pull down’ feature of the new products supports easy replenishment; the new units feature lockable sliding cartridges. They drop down below the bottom of the cabinet, providing easy access to the soap and paper towel containers. Once refilled, they can be raised back and locked in place to protect the consumables from tampering.

In this respect, they differ from many other cabinet systems, which typically require the front-facing mirror to be opened outward like a door.

All the dispensers in the range are designed to be easy to install. They require an aperture to be cut into the cabinet’s base; the dispenser is then inserted and screwed into position. Detailed technical data and installation guides are available.

Supported by a 10-year warranty, all the products in the range have been designed by our team and are manufactured at our production facility in Lytham, Lancashire. Specification details for the new Behindthe-Mirror dispensers are available at NBS Source and bimobject.com

For more information, please visit: www.dudleyindustries.com

Berlin Packaging acquires Alpack: Strengthening its specialist packaging solutions for Food across Ireland

In this issue of Industry Update, we are pleased to feature Berlin Packaging UK Ltd as our Packaging Company of the Month

Berlin Packaging UK Ltd is the British operating company of Berlin Packaging EMEA, the World’s largest Hybrid Packaging Supplier® of glass, plastic and metal containers and closures.

The company represents One – Stop Packaging Solution that brings together the best elements of Design & Innovation, Manufacturing Services, and Customer Solutions for the packaging industry. Berlin Packaging is the only player who can offer such a complete range of services and support for clients during the entire packaging cycle.

Berlin Packaging UK was formerly known as Erben Ltd which was founded in 1951 as a family-owned packaging business. In 2018, Erben Ltd joined the Berlin Packaging group of companies and has thrived ever since.

Its UK head office is based in Hadleigh, Suffolk with two other local offices based in Scotland and Ireland. Being under the global umbrella of Berlin Packaging, enables Berlin Packaging UK to provide a suite of services including design, technical, sustainability, warehousing,

and logistics for customers across all industries, bringing together the best of manufacturing, distribution, and value-adding service providers.

Whether you’re involved in Food & Beverage, Beauty & Personal Care, Industrial, Home and Garden or the Flexibles industries, Berlin Packaging UK can meet your needs.

We managed to speak to Sasha Erben, CEO of Berlin Packaging UK, who explained in great detail the value that comes with Berlin’s services.

“The product and service offering from Berlin Packaging constantly grows and evolves as we continue to be on the lookout for the latest packaging innovations to bring new, sustainable packaging solutions to our clients. We offer a wide suite of sustainability services, ranging from market insights, lifecycle assessments, recyclable stock solutions to custom packaging design, circularity road mapping, and sustainability communications strategies. As new market trends continue to emerge, Berlin Packaging is always ready to support customers with the latest packaging solutions, with eco lightweight glass bottles and aluminium bottles being the two most recent examples. Berlin Packaging offer solutions for both product groups.

The biggest advantage Berlin Packaging brings to its clients is the ability to find and deliver a full packaging solution. We take all the hassle away from our clients by helping them with designing, sourcing, manufacturing and delivering packaging solutions to suit any type of project.”

Being part of the world’s largest Hybrid Packaging Supplier means that its UK subsidiary has a vast portfolio of products at its helm. From Glass Bottles, Kegs and Bottle Machinery for the Food & Beverage markets to Cosmetics, Pharmaceutical Packaging and Ecommerce Packaging for

the Beauty & Home, Personal Care, and Explore markets: the company really does offer products beyond the extraordinary.

In recent news, Berlin Packaging has acquired Alpack, a prominent packaging company in Ireland known for its innovative solutions and specialist packaging solutions for the Food sector. This acquisition positively expands Berlin Packaging's reach and capabilities in the packaging industry within Ireland, as well as its closures and glass packaging offering for the entire Food sector.

In the future, Berlin Packaging UK is keen to continue growing, as it is geared up to improve and enhance its solutions across various industries. In closing, Sasha added, “We are keen to continue our growth trajectory and that includes partnering with more clients to offer packaging solutions which will help them elevate their brands.”

For more information, please see below: info.uk@berlinpackaging.com https://berlinpackaging.co.uk

Making Lite work of product coding with our cost-effective, standalone systems

Applying batch and/ or date codes manually is a laborious and time-consuming process, yet it is still suprisingly commonplace.

Even in larger organisations, where it seems as though automation is at the forefront of their production process, you will sometimes find a team dedicated to hand applying variable information onto packs.

Why date code by hand?

Coding is usually done manually for one of the following reasons:

The pack is difficult to code on the main production line This is often the case with sleeves. When placed around the tray or tub, the sleeve can move around, making accurate code placement tricky.

Pouches can also be difficult to print when filled. The desired print area can often be uneven or problematic to reach, again making consistent coding a near impossible task.

The company is young

When a B2C business starts out, they will usually be producing in very small batches. Coding by hand is

therefore an economical process, suitable for companies at this stage of their life as volumes are small.

For seasonal or special edition packaging Limited edition packaging will often be coded off-line, as to not disrupt the main line. Unless the company has a standalone coding system, applying the codes by hand is the only option.

Challenges of manual coding ‘It takes ages,’ ‘it’s not sustainable with our growth’ and ‘we end up with so many misprints.’

These are just a few reasons that our customers have cited when asked why they are looking for a solution to date or batch code their packaging automatically. Other factors include the cost of labour, coding errors and not being able to keep up with production.

The solution

Rotech’s RF Lite standalone coding systems are designed to make light work of date and batch coding. Users can simply stack flat-form packaging, such as sleeves and cartons into the hopper, press a button and watch as the packs are individually fed under a thermal inkjet (TIJ) printer where they are consistently printed with a high-quality code.

What’s more, the user-friendly systems can be easily adjusted to run different products, so one machine can serve multiple lines.

We have been designing, building and supplying offline coding systems since 1998. We understand the challenges that manufacturers face when it comes to accurately date coding and we’ve sought to address these with easy-to-use equipment that promises reliability and cost-effectiveness.

T +44 (0)1707 393700

sales@rotechmachines.com https://rotechmachines.com

Soyang Europe expands display solutions portfolio with ST-2163 Nightstar Onyx

ST-2163 Nightstar Onyx is a flexible hybrid material and has been developed for use in UV, Latex and dye sublimation printers. It is ideally suited for applications such as retail backdrops, exhibitions graphics and pop-up display systems

Soyang Europe, the leading manufacturer and distributor of digitally printable wide-format and superwide-format media and surface coverings, and – through its acquisition of Josero – a supplier of leading edge wide and superwide-format print production hardware, is delighted to announce the launch of ST-2163 Nightstar Onyx polyester blockout display fabric.

A 100% warp-knitted blockout fabric, ST-2163 Nightstar Onyx is a flexible hybrid material. It has been developed for use in UV, Latex and dye sublimation printers and is available in widths of up to 5.05m. The new material features a black back that offers users full opacity, opening up its use in a range of projects.

Customers will benefit from brilliant colours and high ink fastness, while the material’s high stability and soft feel make it the ideal solution for use in high-impact applications such as retail backdrops, exhibitions graphics and pop-up display systems.

ST-2163 Nightstar Onyx also offers users a more sustainable option than other materials available on the market as it is both PVC and phthalate-free.

“Soyang Europe is committed to developing new and exciting products that not only guarantee high-quality output to our customers, but also offer them a competitive edge in what is a busy market,” says Mark Mashiter, Managing Director of Soyang Europe.

“Given the incredible flexibility, high print quality and stand-out environmental credentials of ST-2163 Nightstar Onyx, our latest solution fits these criteria to a tee.”

Contact T +44 (0)161 765 3400 sales@soyang.co.uk www.soyang.co.uk

Want to know more?

Soyang Europe bolsters textiles portfolio with acquisition of Brook International’s stock and Intellectual Property

Brook International’s portfolio will be integrated into the Soyang Europe business, while Chris Drury, formerly a Director of Brook, will join the company to ensure a smooth transition for customers

Soyang Europe, the leading manufacturer and distributor of digitally printable wide-format and superwide-format media and surface coverings, and supplier of leading edge wide and superwide format print production hardware solutions, has announced its acquisition of the stock and Intellectual Property (IP) of specialist textiles supplier Brook International.

Established in 1898, Brook International is a name that is synonymous within the textiles market, supporting customers for over 125 years with flags and banner production. Brook International started out specialising in traditional flag fabrics but in more recent years moved into digitally printed polyester fabrics for flag and display applications.

Soyang Europe has bolstered its textiles portfolio with the acquisition of Brook International’s stock and Intellectual Property.

The agreement will see Brook International’s products integrated into the Soyang Europe portfolio, and distributed from the company’s facility in Altham, Lancashire.

Written by Ella Faulkner, Internal Sales

to experience the same service but with the added advantage of also having access to products from the Soyang Europe range with next-day delivery across the UK.

To further assist existing Brook International customers during the transition, Soyang Europe will take on Brook International’s supply chain. In addition, Soyang Europe will welcome Chris Drury, formerly a Director at Brook International, to its team as Sales Manager. In his new role, Chris will work with both existing Brook International clients and Soyang Europe customers to help them identify the most effective textile solutions for their businesses.

This will allow Soyang Europe’s customers to choose from a wider range of high-quality textile materials. Brook International customers will continue to experience the same service but with the added advantage of also having access to products from the Soyang Europe range with next-day delivery across the UK.

Brook International customers will continue

“We believe that this agreement will benefit both our own customers and those previously working with Brook International,” Mark Mashiter, Managing Director of Soyang Europe said. “Soyang Europe customers will get access to an expanded range of textile products, while existing Brook International clients will benefit from our wider-reaching offering.”

“We are also delighted to have Chris Drury on board as this will help ease the transition process for Brook International clients.”

T +44 (0)161 765 3400 sales@soyang.co.uk www.soyang.co.uk

Smart Manufacturing & Engineering Week 2024 preview

Smart Manufacturing & Engineering Week returns to the NEC Birmingham from the 5th-6th June 2024, with six co-located events to showcase all the latest advancements and solutions for manufacturing & engineering projects.

This year sees leading content from over 200 keynote speakers in the Maintenance Theatre, Institute for Manufacturing Theatre, Technology Showcase Arena, Design & Innovation Theatre, Digital Transformation Theatre, Drives & Technology Theatre, Air-Tech Solution Theatre, Fluid Power Solution Theatre, ILOT & Connectivity Theatre and the Industrial Data & AI Theatre.

We’ve selected two top keynote speakers, which we think would interest our readers:

1) Geoff Mackey, UK Country Head of Plastics Europe will be discussing the topic: ‘Product Design Today –an essential for circularity.’ This includes the importance of material selection and thoughtful design choices for less waste and environmental responsibility. (5th June: Design & Innovation Theatre)

2) Chris Butcher, Managing Director for BFPA will be heading up an important presentation on ‘Filling the skills gap and offering opportunity.’ With over 60,000 vacant positions remaining in the manufacturing sector, Chris will be revealing how BFPA is helping to remedy this ongoing issue. (5th June: Fluid Power Solution Theatre)

The UK is still a major global manufacturing powerhouse- ranked 8th in the world with a £224 billion output in 2023. With this in mind, this important industry event attracts over 450 exhibitors and over 12,500 attendees over the course of the two days.

The sectors in attendance this year include: Automotive & Transport, Consumer Electronics, Aviation, Defence & Aerospace, Food/Beverage & Tobacco, Public Sector, Medical & Pharmaceutical, Retail, Energy/Utilities, Oil & Gas, Civil Engineering & Construction, Printing & Packaging and Agriculture.

Based on last year’s show, 85% of exhibitors expected orders as a result of the show and 70% of attendees had buying power or influence, making this event an excellent opportunity for showcasing new innovations to a receptive audience across multiple sectors.

As the largest UK festival dedicated to advanced manufacturing & engineering, expect to see cutting-edge solutions from big players like Amazon and 3M, alongside emerging SMEs and exciting new start-ups.

One of the expected highlights of the event is The Manufacturer Top 100: The most enterprising and innovative UK manufacturers – nominated by the sector and audience and judged by a panel of industry experts. The manufacturers are chosen for exceptional contribution to Net Zero, digital transformation, innovation and leadership with the awards including: Net Zero Hero, Sector Activist, Digital Transformer, Innovator, Inspiring Leader, Unsung Hero and Young Pioneer. Good luck to all the shortlisted contenders!

For many industries, whilst Industry 4.0 is still dominating with advancements in automation, smart systems, robotics, big data analytics, AI, machine learning and of course, the Internet of Things (IoT): the focus for others is already on Industry 5.0.

Condition monitoring is an important aspect of both Industry 4.0 and 5.0 through the real-time tracking of machine functionality but with the added bonus of predictive maintenance and remote diagnostics across a whole system.

With this in mind, we’ve selected our top exhibitor – who we think will make a big mark at the event:

CM Services Global Ltd: Global provider of services in machinery health across the following sectors: marine & onshore, oil& gas industries, food & beverage, postal sorting, chemical, and automotive manufacturing. For decades, the annual scheduling of manual maintenance has been standard practice but with the advent of AI monitoring, irregularities can be identified through early warning prevention: smart analysis of sensor data and the comparison to standard historical data.

The Maintenance in Balance (MiB) software service from CMServices Global Ltd brings Machine Learning and AI together to provide diagnostic support for assets, through condition monitoring techniques that identify irregularities and provide further diagnostic guidance.

The MiB asset condition assessment software provides a cutting-edge, integrated platform for foresighted ship machinery maintenance and furthermore, drastically reduces inspection and maintenance costs, up to £500 thousand per ship annually. Predictive fault monitoring can decrease ship downtime from 7 to 1.5 days. With existing shipping delays due to geopolitical conditions in the Red Sea and Panama Canal, this is welcome news for the shipping industry.

Find out more about its cutting–edge reliability audits and maintenance strategy developments from its UK & Baltic offices. (Stand 4-C42).

For more information on Smart Manufacturing & Engineering Week, please see the link below: https://www.mandeweek.co.uk

Electric motors for industrial applications

Menzel Elektromotoren GmbH has been manufacturing and distributing electric motors since 1927. The medium-sized company specialises in the delivery of large electric motors, including special models, within the shortest possible time. The product range comprises high and low voltage motors, DC motors, transformers, and frequency inverters. Services include motor production and short-term adaptation of stocked motors to application-specific requirements. In order to ensure fast deliveries to the customer at all times, the family-run company maintains a very extensive inventory including more than 20,000 motors with a maximum performance of up to 15,000kW. Qualified engineering, experienced staff, and state-of-the-art production and testing facilities help Menzel provide

excellent reliability. Menzel operates subsidiaries in the UK, France, Italy, Spain, and Sweden, and co-operates with numerous partners worldwide.

Menzel has moved from its established headquarters in the centre of Berlin to a brand new, purpose built, plant on the outskirts of the German capital. Menzel has started operations at its new motor plant in Hennigsdorf.

Menzel Great Britain Limited is a wholly owned subsidiary inaugurated in 2009.

Menzel Great Britain Limited will be at Stand: 5-E14 DAC.

T +44 (0)1664 500844 martin.rooney@menzelgb.co.uk info@menzel-motors.com www.menzel-motors.com

TextureJet launches DesktopJet at Smart Factory

AtTextureJet, a UK-based company, we’re proud to have developed the next generation of targeted and sustainable surface processing technology.

We will be showcasing our latest electrochemical jet machining (a highly localised variant of electrochemical machining) technology at Smart Factory 2024.

Visit the stand to see the launch of our newest, smallest machine, Desktop Jet. This mini version of the established Precision Jet machine has been created to meet the demand for a smaller machine for smaller components.

Electrochemical jet machining is an attractive alternative to existing technologies for deburring and edge breaking, that results in much higher levels of dimensional control when compared to traditional methods.

There will also be samples on show to illustrate the high level of precision TextureJet can offer for roughening and patterning for bond preparation, deburring, coating removal, QR code/ part-marking, polishing, post-processing AM printed components and more!

The process is flexible, easily automated, scalable, and cost-effective. The technology recycles a pH neutral electrolyte and does not generate any dust or harmful substances, so can eliminate the need for dangerous chemicals, extraction, and PPE. It results in reductions in factory and toxic footprint and operational costs making it an excellent choice for all manufacturing industries.

TextureJet will be at Stand 4-M70.

Contact Alan Emery, T 0115 772 2781 info@texturejet.com www.texturejet.com

WEH UK: Leading manufacturer in fluid and gas system connection technology

For over 50 years, WEH has been the leading manufacturer in fluid and gas system connection technology with a central focus on developing quick connectors and special solutions.

Founded in 1973 as a one-man business, the company soon started to expand.

With an intuitive understanding of market needs, WEH developed a whole new product line of quick connectors enabling pressure and function-tight connections in just seconds – without tedious hand tightening.

The WEH® Jaw locking mechanism was a quantum leap forward in efficient fluid leak testing technology.

The high-quality and innovative quick connectors for pressure, function and leak testing as well as filling and evacuating of gaseous media are used in all important branches of industry, e.g. the manufacturing industry, hydraulics, automotive, gas and refrigeration industries.

As the specialist for connection solutions, WEH also supplies a wide range of standard quick connectors, as well as numerous bespoke solutions according to customer specifications.

WEH also offer an extensive range of highperformance check valves as standard, as well as customised solutions developed especially in response to our customers specific needs.

Please visit WEH UK at Stand 5-C51/FPS.

For more information, please contact us: T 01527 573010 info@wehuk.co.uk www.weh.com

PlantQuest to unveil cuttingedge asset mapping platform at Smart Manufacturing Week

PlantQuest, a leader in asset mapping and facility visualisation software, is set to exhibit at Smart Manufacturing & Engineering Week. The event will take place at the NEC Birmingham on June 5th and 6th. Visit us in the Maintec Hall, Stand 4-J34.

PlantQuest is revolutionising operations at both brownfield and greenfield industrial sites. Their platform seamlessly integrates with existing systems such as CMMS, BMS, MES, Fire, ERP, BIM, etc. This integration provides accurate, layered data for smarter, more efficient planning and task execution. Adopted by leading organizations across pharmaceutical, medical device, and industrial manufacturing sectors, the platform enhances data visualization by transforming data into actionable insights with detailed context. It offers precise asset location and tracking to streamline asset management and improve business continuity.

These capabilities ensure that teams can enhance safety and optimize asset utilisation. As a result, manufacturers are not only enhancing production efficiency but are also running safer facilities and fully harnessing the potential of their infrastructure.

Discover how PlantQuest’s innovative platform can elevate your facility’s safety and efficiency. Join us at Stand 4-J34 for a live demo and to learn more about digitising your workflows and taking your maintenance strategies to the next level.

T +353 (0)51 625600 info@plantquest.com www.plantquest.com

Vision Engineering features 4 technology strands at Smart Factory Expo 5th-6th June

Vision Engineering (Stand P60) is demonstrating four microscopy and metrology technologies at this year’s Smart Factory Expo (5th-6th June, NEC), including award winning eyepieceless optical stereo microscopes, digital microscopes including industry favourite EVOCam II, video and compact CNC CMM metrology systems, and COBOT controlled microscopy.

Our pioneering eyepiece-less stereo microscopes, digital 3D inspection systems and metrology systems enable our customers globally to improve quality, efficiency and productivity.

Highlights featured on Stand P60 this year include the latest generation of Mantis ergonomic stereo microscopes, Queen’s award winning Lynx EVO zoom stereo microscope and ground breaking Deep Reality Viewer (DRV-Z1) which will be simultaneously delivering a digital stereo live image from the stand, whilst streaming a digital stereo image from a remote location.

Our popular LVC and Deltron metrology ranges will be present, as will

the Swift Pro non-contact measurement system, and we welcome the opportunity to demonstrate customer component measurement routines on the stand.

Finally, our new technology demonstrator CoboCam will be on stand demonstrating the ease of performing inspections in hard to reach/hazardous locations both under manual control and with pre-programmed routines.

Visit us on Stand P60 to discuss your inspection and measurement improvement plans.

More information is available at our website: https://www.visioneng.com or simply scan the QR code.

T +44 (0)1483 248300 enquiries@visioneng.co.uk https://visioneng.com

Preview Utility Week 2024 preview

Utility Week Live 2024 is Europe’s only pan-utility exhibition and returns to the NEC, Birmingham from 21st-22nd May. Over 3,000 pan-utility professionals are expected to attend the action-packed event to discover the latest innovations and solutions from across the sector.

This year’s stella event has six theatres packed with live content, over 200 leading exhibitors showcasing cutting edge products and solutions and over 150 industry leaders sharing thought-provoking themed presentations.

Last year’s event received lots of positive feedback, with one delegate last year commenting, “There were many interesting things to discover at the event. The talks gave a fascinating insight into issues facing the industry, how they dealt with and what the future looks like. For someone

looking to expand their horizons, it’s definitely worth a visit. Utility Week Live is a very good place to network and meet new people from an array of different companies.”

The Utility Week Forum Keynote Stage will feature an address from Dr Alan Whitehead: Shadow Minister for Energy Security and MP for Southampton titled: ‘The UK’s Net Zero Future.’ The talk will look at how policymakers are preparing their vision for a low-carbon UK: a hot topic across the industry.

The Smart Utilities Stage will focus on topics such as: harnessing digital twins, embracing smart solutions to manage assets and projects transparently, enabling open data in utilities, smart water systems in AMP8 and beyond, smart energy networks from DNO to DSO, unlocking the potential of smart metering, new approaches to predictive and proactive asset management, optimising assets through automation, AI and digital tools, and protecting critical infrastructure and the security of supply.

The Energy Flexibility Stage will this year focus on shifting to an energy solution company, evolving to the DSO model, maximising flexibility from I&C customers, developing digital infrastructure for flexibility, governing, regulating and driving flexibility markets, integrated power & gas, developing new flexibility products & innovations, unlocking flex potential of domestic customers and decarbonised heat and asking ‘can energy flexibility solve the energy cost crisis?’

The Sustainable Infrastructure Stage will focus on everything from tackling process emissions, reducing the use

and harm from storm overflows in AMP8, hydrogen potential for industry and transport, Optimising leakage detection and repairs, to modernising and digitising infrastructure delivery and much more.

The Collaborative Exchange Programme is a fantastic opportunity to share best practices through mini peer-to-peer discussion sessions. All sessions are moderated and will work through key topics facing the industry today. One such workshop is ‘Advancing green initiatives – strategies for mitigating GHG emissions in bioresource treatment’ – participants will be asked to look at the control and minimisation of methane emissions and the roadmap for clean, more sustainable energy generation from waste sources. The workshop facilitator is Dr. Yadira Bajón Fernández, Senior Lecturer in Bioresources Science and Engineering (Cranfield University) and Policy Fellow (DESNZ).

The last remaining spaces to exhibit this year are still available, with the following benefits:

t Brand exposure: Showcase your products and solutions to over 3,000 leading professionals

t Lead-generation and sales acceleration

t Be part of Utility Week Live 2024 multi-channel marketing all year round.

We’ve selected our top five exhibitors that we think will be making a mark this year:

1) ESRI (Environmental Systems research Institute Inc.) California-based ESRI enables digital transformation of utilities through its Esri ArcGIS system. This promotes analysis and sharing of data across the organisation across any device, anytime, anywhere. Designed for optimised operational awareness and decision-making, this system is a top choice for managing, updating, analysing information about customers, network assets and orders. See them at Stand F14.

2) The Institute of Water is based in Gateshead and offers the following services: events, mentoring, professional registrations and publications. The organisation supports all UK water professionals across the board access more knowledge, increase networks and professional development. Meet them at Stand K16.

3) UK-based ElecTRALINK Ltd provides data-driven solutions for the following reasons: supporting innovation, improving the seamless communication of complex data and connectivity for energy and utilities market participants, asset and property managers, app developers, brokers and the UK Government. Meet them on Stand E12.

4) McAllister Bros Limited is a Slough-based provider of trenchless (No-Dig) services in the UK and Ireland such as: CCTV, line and level, manhole surveys, pipe cleaning, tankering/flow management, GPS mapping, pipe (gravity and pressure) and manhole rehabilitation, civils and GRP segmental lining. See them on Stand K12.

5) 3X Engineering (3X) is based in Monaco and is a global-leading specialist in pipeline maintenance, using composite technology to the oil, gas, power and construction industries. With a distribution network of over 60 partners, 3X can operate globally across all environments including onshore, offshore and subsea. See them at Stand A20.

For more information, please see the website below: https://www.utilityweeklive.co.uk

Denso Steelcoat™ Systems standing the test of time in pipebridge revisits

On recent revisits to two Steelcoat 100/400™ System applications in the Northeast of England, Winn & Coales (Denso) Ltd. were proud to confirm that both applications were performing as expected, providing exemplary protection from corrosion over a decade since their installations.

The Steelcoat 100/400 System consists of Denso Hi-Tack™ Primer, Denso™ Profiling Mastic, Denso Hi-Tack™ Tape, Denso Ultraseal™ Tape and Denso Acrylic Topcoat™ and offers an excellent long-term coating solution for exposed steel and pipework – particularly in areas faced with damp conditions. The system requires minimal surface preparation and is easy to apply, making it ideal for use in remote or difficult to access areas where preventing contamination of the surrounding environment is of the utmost importance.

Two examples that attest to Winn & Coales (Denso) Ltd.’s commitment to provide long-lasting, effective solutions to their customers

applied in 2008 and 2010 respectively – serve as demonstrable proof of their enviable track record of success and affirms their position as industry leaders.

Quick-Pig: Access to your Rising main without a manhole made easy

Blocked rising mains often lead to considerable problems, and if there is no access to the rising main, this usually means increased effort.

What would it be like to have access to the rising main without manholes?

With the Quick-Pig system, you can do all this from the top of the ground.

Winn & Coales pride themselves on the longevity and effectiveness offered by the complete and correct applications of their innovative products and systems. The revisited Steelcoat™ systems – originally

Winn & Coales (Denso) Ltd are leading manufacturers and suppliers of corrosion prevention and sealing systems and celebrated 140 years of service to industry in 2023.

T + 44 (0)20 8670 7511 https://denso.net

t Inspect your wastewater pressure pipe without degassing the manhole and personal protective equipment – thanks to the launcher that is integrated into your pipe during normal day-to-day operations

t Cleaning (pigging & flushing)

t Camera inspection (from OD 140mm) t Protection of employees from hazards in the manhole (health & safety) t and much more...

The Quick-Pig system is an established system in Germany & Switzerland.

The first trial is also underway in the UK and will also ensure greater safety in your rising main.

Because prevention is always better than having the problem in your line.

Visit us at Utility Week if you want to find out more. Our colleague Nico Hindriks is looking forward to your visit.

Company: Reinert-Ritz GmbH

Contact person: Nico Hindriks (Area Sales Manager)

Stand: Hall 12, Booth J22

T +49 5921 8347-883 nico.hindriks@reinert-ritz.de www.quick-pig.com

Plas-fit UK Water Fittings

The Water Fittings market for PE pipes is a very mature market in the UK and is well served by a few old established companies. Therefore, to succeed, a big new player needs to have superior products, a massive investment in stock on the ground, a total commitment to customer needs and success.

That’s exactly what happened last November, when we, at Plas-fit UK Ltd. had launched our highly respected top-quality range of WRAS approved fittings. Until recently sold successfully in Germany and the Netherlands, and now quickly building a great reputation in the UK amongst merchants and installers alike.

You can now buy Plas-fit UK products in almost every corner

of the country, with our attentive operation backed up by our centrally located warehouse in Stoke-On-Trent, assuring reliable next-day delivery.

Have a look online plas-fit.co.uk at our range of highest quality products, or better still, pick up one of the Plas-fit UK fittings and see and feel the difference yourself.

You’ll find us to be reliable and good people to do business with, so come to our stand at the Utility Week show, Stand number C2 and let’s talk.

Contact T 01782 894912 office@plas-fit.co.uk www.plas-fit.co.uk

Understanding the thermal loop

Heat treatment processes are a crucial component of many manufacturing processes, but precise control of temperature requires more than just heating control. This is where the thermal loop comes into play. Thermal loop solutions have become increasingly popular for achieving improved temperature control and consistent outcomes, but what exactly does the thermal loop mean?

In this article, Andy Selvy, chief system designer at industrial technology company Watlow (pictured), offers his insight.

A thermal loop is a system designed to precisely control the temperature of an object, fluid or gas. It comprises a closed loop system with vital components, such as an electrical power supply, power controller, heating element, temperature sensor and process controller. The electrical power supply furnishes the necessary energy for heating, while

the power controller modulates the power output to the heating element. Subsequently, the heating element raises the material’s temperature, and the temperature sensor gauges the temperature. Ultimately, the process controller fine-tunes the power output to sustain the desired temperature for the specified duration, ensuring improved temperature control and consistent results. In some cases, a single component can play multiple roles.

For example, with high temperature co-efficient of resistance (TCR) materials, it’s possible for a single component to act as both a heater and a sensor, which cuts down on the total number of components and wires needed in the system. Altogether, these parts create a system known as a thermal loop that can maintain process temperatures automatically through time.

To discover more about Watlow’s thermal solutions, please visit the website: www.watlow.com

How data paves the way for greener thermal systems

Process heating is vital in hydrocarbon processing. While conventional methods involve burning fossil fuels, an increasing number of plants are transitioning to electric process heaters. One of the key advantages of this shift is the capability to achieve highly precise control over both the heating element surface temperature and the power consumption of the system. This level of control now extends to predictive control, made achievable through actionable insights derived from data. In this article, Chelsea Hogard, engineering team leader at thermal systems provider Watlow (pictured), explores the role that data plays in predictive maintenance.

Electrification

use heat exchangers in processes that are conducive to coking and fouling. Fouled heaters can contaminate or disrupt processing, and must be cleaned and/or replaced when issues arise.

Process heating is a significant source of energy use and greenhouse gas emissions in the industrial sector, and so replacing fossil-fuel based heaters with electric ones running on green energy should yield significant progress towards decarbonisation goals. Adopting solutions for the first time will naturally bring about questions for process end user engineers regarding process variation, network loads, as well as component failure. Modern data collection technology, along with sophisticated data analysis, can monitor processes and allow these kinds of questions to be answered in real time.

Common challenges

Petrochemical refining operations often

The right data, in real time Having accurate data concerning the operation and health of systems and components is crucial in reducing the risks associated with new technology. For example, identifying temperature fluctuations in a process can serve as an early indication of potential coking or fouling, which could lead to maintenance issues in the future. By enabling process end users to recognise patterns of drift that signal impending problems, unplanned downtime can be averted through timely planned maintenance cycles.

To learn more about WATCONNECT integrated with Data Insights, please visit: www.watlow.com

Smart in Flow Control

In this issue of Industry Update, we are delighted to showcase SAMSON Controls Ltd as our Control Valves Company of the Month.

Introducing SAMSON Controls Ltd

SAMSON Controls Ltd is the UK subsidiary of SAMSON Group, which was established in 1907 by Hermann Sandvoss and is still privately owned. The SAMSON group HQ is in Frankfurt, Germany, and oversees over 60 subsidiaries in 40 countries, 17 production sites, and more than 200 agencies worldwide.

“For over six decades, we’ve been fulfilling the control valve needs of the UK’s process industry, backed by a team of seasoned technical sales engineers. At our Redhill facility, we house our dedicated UK service centre and skilled service engineer, ready to provide repair and diagnostic services either on-site or at our premises. Our commitment to customer satisfaction, coupled with our unwavering quality and reliability, solidifies our reputation as a trusted partner in this industry.”

Prab Kumar, Business Development Manager: SAMSON Controls Ltd.

Spotlight on SAMGUARD, SAMVALVE MANAGMENT and FOCUS-1: World’s First Smart Metering Valve With innovation in mind, the following three products explain why SAMSON is leading the way to digitalising the control valve industry:

SAMSON Controls Ltd, located in Redhill, Surrey, holds the distinction of being the first subsidiary of SAMSON Group outside of Germany, established in 1958. SAMSON is renowned for its dedication to supplying control valves of engineering excellence for the process industry, standing as one of the leading manufacturers globally.

Control Valve portfolio and new training centre

SAMSON Controls Ltd has an extensive control valve portfolio including but not limited to: Globe, Triple Offset Butterfly, Ball, Rotary Plug, PTFE/PFA lined, Ceramic and Hygienic in a range of materials: standard and exotic.

“Furthermore, we now have a dedicated training centre, offering theoretical and practical control valve training courses for a whole new generation of new engineers and existing customers. The course was warmly received and we’re looking to rolling this out further. Due to continued growth and increased workload, we have recruited a chemical engineer to bolster our technical sales team.”

“We provide assembly and testing, technical selection and sizing of control valves, as well as servicing and repair. While our products find applications across various industries, our primary presence in the UK is within sectors such as Food and Beverage, Chemical & Petrochemical, Pharmaceutical, HVAC, and Industrial Gases.” explained

1) SAM GUARD®: Protects industrial assets across the whole plant in the process industry with predictive monitoring and analytics service, seamlessly identifying failures early with alerted pinpoint accuracy – allowing for planned, proactive maintenance. The latest in human-enhanced machine learning, backed by powerful AI algorithms.

2) SAM VALVE MANAGEMENT: Web-based solution for smart monitoring of control valves fitted with SAMSON positioners, complete with an easy-to-read dashboard. Offers optimised asset management and preventative maintenance strategy.

3) FOCUS-ON): The world’s first smart metering valve – integrates a flow meter, temperature, and pressure sensors into a control valve. FOCUS-1 is the first fully integrated multi-parameter flow control & measurement device, it offers reduced space, fewer failure points, optimised control, and quicker response times.

The future of SAMSON Controls Ltd

“We are one of the largest control valve manufacturers in the world, our intention in the UK is to become the ‘go-to’ company for process control valves. Our dedicated UK team has a wealth of experience in solving process control problems for our customers, which has enabled us to be a reliable supplier for the process industry for several decades.”

For more information, please see details below: T +44 (0)1737 766391 sales-uk@samsongroup.com https://uk.samsongroup.com

Ali Mansour, New Starter at SAMSON Controls Ltd

Top 5 challenges in the aerospace industry

The aerospace industry continues to face a number of challenges. From supply chain disruption to the need for modernisation, the industry must find ways to overcome these obstacles.

Find out the top five challenges currently impacting the aerospace industry and how these are affecting productivity.

Digital transformation of manufacturing

Digital transformation is helping to streamline and revolutionise industries, but can the aerospace sector keep up with this need for change? As technology continues to rapidly advance, it can be a challenge for certain industries to keep up.

Modernising an industry is no easy feat. Not only is there new technology to research and invest in, but also training to be carried out. As more and more updated and digitally revolutionised technologies are introduced, employees must receive the training required to use them.

And the era of digital transformation has no end in sight. Aerospace manufacturers must ensure that their business strategies consider what is to come. If sufficient funds aren’t put aside, companies will struggle to invest in these new technologies as they emerge.

Cybersecurity threat

Cybersecurity is a serious threat faced by the aerospace industry. Companies within this sector are a particular target for cybercriminals due to the high-value data and assets that they hold.

These cyber criminals target the aerospace industry at each individual level of the supply chain, meaning security should always be a priority. Whether it be phishing attacks, malware

or other malicious activity, cyber-attacks can be detrimental and cause serious consequences.

But protecting a company against the threat of cybercrime takes time, money and resources. Aerospace industries must consistently review their cybersecurity technology and update their policies to protect themselves against criminals.

Supply chain weaknesses

Supply chain disruption is nothing new for the aerospace industry. Shipping delays, material shortages, rising cost of supplies, compliance issues and global wars all impact supply chains. For this reason, aerospace companies are having to factor these elements into their long-term strategies.

To mitigate these supply chain disruptions, companies have begun to change the way they operate. For example, with shipping taking longer, production needs to be quicker. And with outsourcing slowing down the process, more in-house or on-shore options need to be considered.

With aerospace supply chains experiencing so many challenges, strategies are focused on this need to streamline supply chains and reduce any further risks. Digital technologies, flexibility, workforce upskilling, vertical integration and improved cybersecurity protocols all play a part in helping to maintain a supply chain.

Increasing passenger numbers

There has been an undeniable increase in air travel passenger numbers since COVID-19 lockdown restrictions were lifted. In 2022 alone, global air traffic

passenger demand increased by over 64% when compared to the previous year.

With disruptions to supply chains and a need for modernisation, keeping up with such high demand is a challenge. And that’s not the only difficulty - as demand increases, there still needs to be a focus on sustainability.

Climate change has impacted the industry in a number of ways and manufacturers are tasked with developing new, innovative solutions to keep air travel sustainable, whilst also able to handle such high passenger volumes.

Skills shortage

It’s vital to ensure that there is a constant flow of skilled aeronautic engineers and manufacturers ready to step into the shoes of the previous generation. But finding these skilled individuals is a challenge in itself.

More specialist courses and opportunities to upskill are needed to help bring talented young people into the sector. One initiative to help address the skills shortage, has been the introduction of University Technical Colleges (UTCs).

These colleges help to equip students with the technical skills required to meet the needs of employee partners, who sponsor the college. Many of these UTCs specialise specifically in engineering and aviation, helping young people to quickly progress into a career within the field.

To conclude, the aerospace industry continues to face a number of challenges, ranging from supply chain and workforce issues, to a need for improved cybersecurity and digitalisation. But, as always, the industry continues to progress and innovate, finding ways to overcome any of the difficulties they face.

To find out more about the markets we provide for here at CP Cases, get in touch with our specialist team.

Contact T +44 (0)20 8568 1881 info@cpcases.com https://cpcases.com

Warehouse & Logistics Update

Union Industries blows away competition with use of virtual reality configurator

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has utilised virtual reality (VR) to help Leeds-based Met Fab Solutions maintain comfortable working conditions with the installation of a Bulldoor.

Union Industries has successfully deployed its innovative new VR software to assist Met Fab Solutions, a leading UK manufacturer of aluminium panels and aluminium pressings, specify and configure the correct door suited to its needs.

This innovative tool allows Union to immerse prospective clients in a 3D showroom where they can experience their high-speed door offerings and interact with the products in a virtual environment. The software, comprising a VR headset and handheld units representing the customer’s hands, showcases the extensive features, specifications and benefits of Union Industries’ products.

Met Fab’s powder coating facility contains an extraction unit which draws the temperature outside of the building

to keep the area cool during hotter periods. However, when windy, the extraction unit causes a wind-chill resulting in employee discomfort, hence the company’s need for a fast acting and reliable door.

The Bulldoor not only ensures the integrity of Met Fab’s facility but also significantly reduces the impact of adverse weather conditions. Operated conveniently via remote control, the door incorporates a ‘Crash-Out & Auto-Reset’ feature as a standard safety measure, minimising costs associated with door impacts.

Renowned for their reliability and efficiency, Union Industries’ doors, including the Bulldoor, have become the preferred choice for manufacturers dealing with heat loss and escalating energy prices. With a robust design requiring minimal maintenance, these doors can withstand constant high-volume operations, making them an ideal solution for industrial settings.

Rob Howe, Union Industries’ Technical Sales Engineer, said, “Once again, the Bulldoor is the first choice for those in the

manufacturing industry who aim to address heat loss and wind chill through open doorways.”

“The Bulldoor is one of our best-selling doors and has been developed by our own R&D team over the years to become the reliable workhorse that it is today. Its robust design ensures minimal maintenance and can withstand constant high-volume operations.”

“We are also thrilled with the success of our new virtual reality configuration tool. This software enables us to immerse prospective customers into our world, providing a first-hand experience of the advanced features and capabilities of our rapid roll doors.”

Steve Cockerham, managing director at Met Fab Solutions, said, “The collaboration with Union Industries has proven invaluable in addressing our specific needs.”

“In utilising the VR software, Union was able to demonstrate to us in detail how the Bulldoor was best placed to serve our specific needs and address the challenges we faced.”

“The Bulldoor has not only enhanced the integrity of our facility but has also significantly improved working conditions for our employees.”

Please see our video: https://www.youtube.com/watch?v=C_pZjPdKGwg&t=4s T +44 (0)113 244 8393 enquiries@unionindustries.co.uk https://unionindustries.co.uk

Union Industries closes out competition with installation of its Ramdoor

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has helped Esterform overcome multiple issues with the installation of its cutting-edge high-speed Ramdoor.

The project was overseen by Union Industries’ new Technical Sales Engineer, Gary Clayton. A sales and engineering professional with almost 20 years of experience across various sectors, Gary will cover the regions across the south of England for the sales division of Union.

Tenbury Wells-based Esterform, the largest independent converter of PET in the UK, faced operational setbacks with its previous high-speed door due to poor performance, escalating repair costs and frequent failures during adverse weather conditions. As a result, it decided to replace its existing door after selecting Union Industries’ robust Ramdoor.

The Ramdoor has been engineered to achieve a Class 5 wind resistance rating, making it able to withstand strong winds and to remain operational even during severe weather conditions.

Achieving this rating is supported by a number of the Ramdoor’s features, including its thick Ramhide

door curtain material, which is high frequency welded together, giving the strongest fabric joins available.

In addition, it has heavy-duty wind-brace and wind-bar systems for added strength, plus extra-deep side-guides, which all contribute to the Ramdoor’s ability to cope with high wind loads and pressures. Like other doors in the Union range, it also benefits from a ‘Crash Out’ facility, in case of vehicle or personnel impact to the bottom beam, thus ensuring minimal downtime and repair costs.

The Ramdoor at Esterform has been equipped with visual and audible warning systems, to enhance safety and functionality in a high-noise environment. These additional extras ensure that employees are alerted to the door’s operation, allowing them to take necessary precautions.

Darryl Gunn, Group Technical Manager at Esterform, said, “Union’s Ramdoor has proven to be a gamechanger for us, providing a robust solution to our

challenges. We appreciate the professionalism and expertise demonstrated by the Union Industries team throughout the entire process.”

Gary Clayton, Union Industries’ Technical Sales Engineer (pictured) said, “Union Industries remains at the forefront of innovation, delivering bespoke industrial door solutions tailored to meet the unique needs of its clients.”

“The successful installation at Esterform showcases the reliability and durability of our Ramdoor. We are committed to delivering solutions that not only meet but exceed our customer’s expectations, ensuring optimal performance and longevity.”

“It’s a great time to join Union; their reputation is second to none and I look forward to working with new and existing customers.”

T +44 (0)113 244 8393 enquiries@unionindustries.co.uk https://unionindustries.co.uk

Quarrying, Construction & Recycling Preview

The next edition of the iconic quarrying, construction and recycling exhibition will take place from 25th-27th June 2024 at Hillhead Quarry, Buxton.

Hillhead returned with a bang in 2022 as The QMJ Group celebrated the show’s 40th anniversary over three gloriously sunny days in June. Exhibitors and visitors took the opportunity to reconnect with their industry peers, marvel at the plethora of live machinery action taking place, discover the latest product launches, and explore the latest technology and innovations driving digitalisation and decarbonisation across the sector.

With 18,500 unique visitors in attendance and more than 600 of the world’s leading equipment manufacturers, suppliers and service providers taking part, 2022’s Hillhead exhibition was a record breaker, cementing its status as the world’s biggest working quarry event for the mineral products, construction, and recycling sectors.

The organisers will be extending the numbers of toilets for the next event with additional plumbed units being installed at the top of the showground adjacent to the Registration Demo area. To reduce queues at peak times, there will also be a higher provision of urinals throughout the Showground.

More seating and communal areas will be introduced at various locations around the showground, allowing visitors to take a break and enjoy their picnics and other refreshments.

Two new hydration stations will be located on the showground where visitors and exhibitors can top up their water bottles with fresh, cold, filtered water free-of-charge.

Brand new for 2024, exhibitors will now have their own dedicated entrance taking them directly into the showground as part of a reconfigured Registration Pavilion. This will ensure fast track access at the beginning and end of the day for exhibitors.

Contact www.hillhead.com

Tele Radio: Rethinking Remote Control for

Quarries &

The VM-110 by Vision Remote is not your everyday remote. It combines the familiarity of a traditional radio remote with the power and flexibility of a ruggedised computer, giving you enhanced safety, control, and efficiency in demanding quarry and construction environments.

Construction

integration for real-time machine and jobsite visualisation, and data logging to help with preventative maintenance and performance optimisation.

‘KEMROC

CUTTERS: Setting the Gold Standard in rock excavation & demolition’

Turn your excavator into a trencher! Cutting hard rock up to 170MPa!

KemrocSpezialmaschien

GmbH is an industryleading machinery manufacturer with expertise spanning over 20 years. With a reputation for advanced-precision German manufacturing, Kemroc is the most convenient attachment for rental market with highest ROI for rental and contracting companies.

Kemroc is a heavyweight exhibitor in cutter attachments, with a focus on developing and manufacturing for excavators and backhoe loaders. With applications across the following areas: trenching, railway, demolition/renovation, quarrying, drilling, underwater operations, road building, cable trenching, tunnelling and mining, foundation work and special foundation work, Kemroc is leading the way with robust attachments with built-in longevity. Leading products include: EK Chain Cutters (patented), KR & EKT Drum Cutters, KRC Bullhead, and KDS Diamond Saws.

Find out more about the patented Kemroc EK (Chain Cutters) that offer a high performance in m3 excavated per hour

and are much more linear in meter. The Chain Cutters work well underwater without any need for modifications, and because you can reuse asphalt and backfill, the overall transportation costs are reduced. The Chain Cutters can be used across many applications from Gypsum and soft to medium hard minerals mining, trenching & pipeline work, concrete renovation, profiling, tunnelling and underwater excavations.

Visit Kemroc: Revolution of cutting at Hillhead 2024: 25th-27th June at Hillhead Quarry, Buxton. (Stand RD16) www.kemroc.com

Contact our Kemroc Sales Expert Arsene Lucas, Sales Manager Europe and North Africa Tel International +49 15110076758 F +49 3695 850 2579 arsene.lucas@kemroc.de

Abbey Seals International Ltd. are a second generation family-run business based in Dublin and Cork. Over the last four decades, we’ve been Ireland’s leading provider of seals and gaskets.

Since 2011, our Cork manufacturing facility has been a hub of innovation, with two state-of-the-art CAD knife-cutting tables for creating custom gaskets with extreme precision and efficiency.

Built to withstand tough conditions (IP66 rated), the VM-110 shrugs off dust, dirt, water, extreme temperatures (-20°C to 50°C), and accidental knocks. Safety is paramount, with features like redundant communication (combining radio and Wi-Fi) to minimise signal loss and a safe stop function meeting EN ISO 13849-1 PLd Cat.3.

Unlike basic remotes, the VM-110 features a large, customisable touchscreen interface specific to each machine. This simplifies complex controls, reduces operator training time, and even allows programming for multiple machines in your fleet.

The VM-110 boasts additional benefits like long battery life (up to 6 hours), camera

The VM-110 represents a significant leap forward in remote control technology for the quarrying and construction industries. By prioritising safety, versatility, and user-centric design, the VM-110 empowers operators and improves overall efficiency.

Please see us at stand number PD15.

For more information on the Vision Remote VM-110, contact your local Vision Remote dealer.

Mike Healy, Head of Sales, Tele Radio UK and Tele Radio Ireland, M +44 (0)7367 757135 m.healy@tele-radio.com www.tele-radio.com

In 2015, we started manufacturing seals using next frontier CNC Lathes — the only Irish company using this process. And we’re still the only company in Ireland that manufactures both seals and gaskets.

You’ve probably guessed by now that we like things running smoothly, but

we’re big on things running quickly as well. If you need a specific part, we can create it through our in-house manufacturing service, Abbey Seals Xpress.

We specialise in creating custom pieces with no minimum order quantity.

Contact T +353 1 427 7900 dublin@abbeyseals.ie www.abbeyseals.ie

HPC Compressors: Compressed air systems & solutions

HPC has solely represented the KAESER range of quality, energy efficient air compressors & compressed air equipment in the UK for 40+ years. The HPC KAESER partnership provides a wealth of experience and expertise with a range of portable compressors and accessories providing ideal solutions to the varied needs and demands of the UK portable compressor plant hire industry and market.

HPC KAESER MOBILAIR Screw Compressors are powerful, portable machines for providing compressed air on a construction site, for applications such as road breakers, power moles, sand blasters, or in industry as temporary machines or for specialist applications. A wide range of models and options covers every demand from power tools to auxiliary electrical supplies for lighting and welding.

From the compact M13 with a capacity of 1.2m³/min (42cfm) at 7 bar, that can be transported in the back of a small vehicle, to the high-performance M255 delivering 26.5m³/min (935cfm) at 10 bar and at the higher rating delivering 25.5m³/min (900cfm) at 14 bar and beyond to the M500-2 delivering 45.8m³/min (1,617cfm) at 6.9 bar of 100% OIL FREE air.

HPC will have the following MOBILAIR models on display at Hillhead 2024: M27PE, M59, M65, M82, M125 and M255.

HPC Compressed Air Systems will be on Stand B6.

T +44 (0)845 430 0472 web.enquiry@hpcplc.co.uk www.hpccompressors.co.uk

Maximise efficiency: Atlantic Pumps offers solutions to slash costs and minimise downtime!

AtlanticPumps, experts in keeping abrasive fluids moving, are keen to meet with Hillhead visitors and exhibitors who want to reduce their site costs and downtime, and maximise efficiency.

Atlantic work with a wide range of heavy industry sectors including quarrying, mining, recycling, and water, and will be exhibiting on Stand A12 in the upper showground area.

In addition to being a pump manufacturer, Atlantic are also brand owners of EnviroHub – a proven control system used globally by the quarrying and construction industries to monitor, treat and report on water quality on-site.

An Atlantic representative said, “2024 will be our biggest and most impressive Hillhead stand to-date.”

“It will provide our experienced, knowledgeable and friendly team

of experts the platform to share our experience, industry insights and tailored advice.”

“We pride ourselves on our rapid response times and our pro-active, trusted, first-class service and we’re looking forward to talking to and helping visitors boost their sites’ performance.”

In addition to walk-up meetings, guests can also arrange an appointment with an Atlantic expert by calling: 0800 118 2500 or by completing our contact form.

Visit Atlantic online at: www.atlanticpumps.co.uk

G&M Radiator: 60 years of cooling

G&M Radiator was founded in 1964 and is still a privately owned family business. In recent years, prudent acquisitions have resulted in the G&M Group which consists of several companies working in different fields of the Heat Exchange Industry. The combined expertise and strengths of each company has established the G&M Group at the forefront of this market.

G&M Radiator manufacture using copper/brass, non-ferrous and aluminium materials. The manufacturing facility can accommodate both large and small production runs. The workforce is highly skilled, experienced and adaptable with many having over 25 years’ service with the Company.

Our on-site wind tunnel ensures new designs can be quickly confirmed and tailored to the client’s requirements.

We supplement our range of manufactured product with a large and varied stock of radiators, oil-coolers and other heat exchange products which we source from leading highquality suppliers across the globe.

From receipt of an original sample heat exchanger, we can have our version drawn up and manufactured and a finished unit ready to ship in as little as 4 working days. This short development time means we are constantly adding to the huge range in our extensive catalogue.

Designs and drawings are created in-house using the latest CAD/CAM software which allows a short development process for new projects.

Our production process uses the very latest metal punching and forming technology and equipment as well as traditional presses.

This equipment is maintained by a dedicated team of in-house engineers and craftsmen. The ability to produce our own unique tooling is a huge advantage and one that we are rightly proud of.

The Company has long been an advocate of documented process controls and as such has operated to an accredited ISO Quality System for many years.

T 0800 690 6143 sales@gm-radiator.com www.gm-radiator.com

Sleeve It: Insulation materials, protective sleeving & identification products manufacturer in the UK

Sleeve It offers a range of protective sleeving to protect wires, cables and hydraulic hoses and pipes from high temperatures, and protect operators from burns from hot pipes, steam lines and conduits.

Firesleeve can deliver continuous protection in ambient operating temperatures of up to 260°C and resist molten splash up to 1,200°C. This is achieved using E-glass fibres coated in a high-grade silicone elastomer rubber.

The production process is fully adaptable, allowing Sleeve It to create both standard and bespoke diameters of protective fire sleeves, from 4mm (0.16”) for individual cables, to 203mm (8”) for larger pipes and conduits.

Fire sleeves can also be produced in both standard and bespoke lengths to avoid waste and reduce installation costs. Sleeve It Firesleeve is available a range of colours, including red oxide, blue, silver, black, yellow, and bright red to help differentiate complex pipework and cable installations.

Sleeve It products are manufactured to exacting international standards,

in a factory that operates to ISO9001 international quality standards. More importantly, they are independently tested to meet the stringent requirements of a range of leading industry standards.

For more information, please call us on: 01254 694733 or come and visit us at Stand RA8.

Please visit: www.sleeveit.co.uk

Meet Duo at Hillhead, Stand J1

Visit Duo Group at Stand J1 during Hillhead 2024 for the UK Exclusive Launch of the HRC8 (Hydraulic Roll Crusher) from Metso. Built around an all-electric Nordwheeler chassis the HRC8 efficiency produces sand from otherwise waste products. Typically using 50% less power compared to traditional crushers the HRC8 is a game changer within the industry.

Duo Group, a key player in the construction sector, continues to excel in landmark projects across the UK. Working along the length of HS2 to help deliver Britain’s new High-Speed railway. Collaborations with SCS, EKFB, and BBV showcase Duo’s expertise in managing complex infrastructure demands.

New Managing Director: Martin McWilliams, Duo’s new managing director has ushered

in a wave of anticipation and excitement within the company. With fresh perspectives and innovative strategies, Martin promises to steer the organisation towards new heights of success. This dynamic phase is symbolised by a new logo and the opening of their new Coventry head office in May 2024.

About Duo Group: Specialising in comprehensive infrastructure solutions, Duo Group is at the forefront of Full-service processing solutions for the Aggregates, recycling & environmental sectors throughout the UK.

Contact T +44 (0)1392 368249 info@duogroup.co.uk https://duogroup.co.uk

Visit VHS Hydraulic Components and Neilson Hydraulics at Hillhead 2024!

VHS Hydraulic Components and Neilson Hydraulics will be exhibiting at the Hillhead 2024 Show in Buxton, Derbyshire on 25th-27th June 2024.

Come and visit us at Stand A46 for all your hydraulic needs.

We will be showcasing our latest exciting products from leading hydraulic brands, including Bosch Rexroth, Casappa, Danfoss, Dana Brevini, Emmegi Coolers, Hengst Filtration, HV Hydraulics, IMO Slew Drives & Slewing Rings, Ikron Filtration, Moveco Rotary Actuators, Scanreco Radio Remote Control Solutions, Sunfab

Hydraulics, Walvoil and White Drive Motors.

Your Hydraulic People!

We are your No.1 source for industry leading hydraulic brands, hydraulic power units and systems.

We offer the complete hydraulic package, from concept to completion.

Visit us at Stand A46 at Hillhead 2024!

VHS Hydraulic Components T 0114 276 4430

info@hydraulic-components.net www.hydraulic-components.net

Neilson Hydraulics T 01709 821002

sales@neilson-hydraulics.co.uk www.neilson-hydraulics.co.uk

Pumps & Valves Update

Aico host Community Awards 2024 to celebrate local excellence

Aico’s bi-annual Community Awards celebrates excellence within the social housing industry and local community. On Thursday 18th April, 400 guests and finalists took to Birmingham’s International Convention Centre to honour the outstanding work of individuals and organisations across the UK.

In support of the Electrical Industries Charity (EIC), this year, Aico curated 13 categories providing entrants with the opportunity to showcase inspirational colleagues, projects, and innovations. The categories were judged by Neal Hooper, Managing Director of Aico, Lesley Baird, Participation Expert, James Prestwich, Director of Policy for the Chartered Institute of Housing, and Khadra Ibrahim, Careers and Community Development Lead for RBKC Housing Management.

The first award of the evening, Collaborative Partnership, was proudly presented to Jewson Partnership Solutions, for their partnership with YouthBuild Ventures UK to establish YouthBuilders, a construction company aimed at empowering YouthBuild graduates with practical skills, employment, and a living wage.

Warrington & Vale Royal College’s Business Centre developed an Employer Engagement Strategy to improve their curriculum offer to align with the skills needed in the sector. The strategy was honoured with the College Initiative of the Year award.

Corporate Social Responsibility Initiative was awarded to Equans for their Equans Expert initiative. This initiative delivers informative workshop sessions covering aspects of business such as marketing, design, cyber-security, and HR, giving individuals the confidence and skills to benefit others.

Lightning Solutions Electrical Services took the award for Electrical Contractor of the Year. The Welsh company have been trading for over 10 years and are continuously going above and beyond to ensure high standards for their customers.

The next award to be presented was Resident Engagement, which celebrated St. Leger Homes and their variety of programmes which educate and create discussions between their tenants and residents.

Georgina Homer of Wolverhampton Homes, then took to the stage to claim the Woman in Fire Safety award. Georgina’s passion for resident engagement, dedication, and engaging personality are all assets to Wolverhampton Homes. Georgina commented, “I am thrilled to win this award, and incredibly humbled. I’m at a point in my career where I have chosen to make a career change, and this is part of the representation that I’ve made the right choice.”

Kelda Wood, Founder of Climbing Out, was one of the presenters for the evening and commented, “It’s fantastic to be building a relationship between Aico and Climbing Out, and I’m delighted to have been able to support the awards evening. It’s been such a great opportunity to recognise people doing amazing work in the community.”

The evening saw entertainment from 2022 Britain’s Got Talent Winner and Comedian, Axel Blake, who filled the room with laughter.

The winner of Neighbourhood Transformation was Bassetlaw District Council, for their outstanding work modernising its Independent Living Scheme portfolio. Bassetlaw aim to improve the overall living experience for residents, improve energy efficiency, and make better use of external spaces.

Florentina Dita has exhibited powerful leadership at PiLON. Leading the creation and implementation of their core values, and taking ownership of their social value initiatives has awarded Florentina the Rising Star award.

The Community Awards recognised Alexa Scrivener as Inspirational Colleague of the Year, for her commendable achievements as a role model, and her exceptional tenant engagement at Stirling Council.

The winner of the Sustainability Project of the Year award was presented to Moat Homes on behalf of their Social Housing Decarbonisation Fund, in which they have leveraged cutting-edge technology to significantly improve the energy efficiency of 613 homes.

Professor Paddy Gray of Connswater received the Lifetime Achievement award. Paddy has an abundance of experience in the housing sector, starting in 1981 when he was recruited to the Northern Ireland Housing Executive, and has since led thirty housing action area teams in Belfast.

The Best Distributor Community Initiative was awarded to Service Electrical Distributors Ltd, who with the Sovini group, are supporting communities with local requirements, women’s refuges, armed forces support, substance recovery and sports clubs.

Finally, the new award for 2024, Aico’s Apprentice of the Year was presented to Cole Galligan from Loughborough College and Raylec Electrical, for his professionalism and dedication towards his apprenticeship.

Once all the winners had been announced, attendees danced into the night alongside Top Collective, a spectacular 9 piece ensemble band.

Host of the night, Carl Jones, commented, “It is heartwarming to see how much these awards mean to all the inspirational individuals and groups who have been shortlisted for such fantastic work in their local communities. Congratulations to Aico for launching such a brilliant initiative, shining a light on these unsung heroes at a tremendous night of celebration.”

The Aico Community Awards achieved great success by honouring inspirational individuals and organisations who innovate, excel, and prioritise others. The event raised over £9,000 for the EIC with Aico matching the donation, resulting in a total contribution of £18,000.

Keep up to date with out latest community initiatives at: www.aico.co.uk/in-the-community

Please visit: www.aico.co.uk

Axel Blake, 2022 Britain’s Got Talent Winner

Cole Galligan, Apprentice of the Year Winner, and Neal Hooper, Managing Director, Aico

Neal Hooper, Managing Director, Aico

Aico Community Awards 2024

Linear Motion Specialists

In this issue of Industry Update, we are delighted to select RM Fowler Limited as our Linear Motion Specialist Company of the Month.

Linear motion components are a vital part of precision machines used in a wide range of industries around the world. R M Fowler Limited has chosen to specialise in linear guides and ball screws from one of the world’s leading manufacturers of linear technology: NSK.

RM Fowler stock a large quantity of NSK linear products in their UK warehouse, and with advanced-precision cutting facilities on site they can cut linear guides and ball screws to desired lengths quickly and efficiently. R M Fowler are also proud to be the sole UK distributor for the American based Inverted tooth chain company: Ramsey Products Corporation and are also an authorised distributor for Nippon Bearings (NB).

R M Fowler was established in 1998 and became an official NSK distributor in 2000. Their in-house team support Original Equipment Manufacturers (OEM) and machine builders providing engineering knowledge and expertise. The specialist customer service team understand how linear motion components and ball screws form a vital part of precision machines. They provide technical advice over the phone and understand the

importance of advancements in technology, product application and obsolescence management. The team continuously communicate directly with NSK’s distribution and supply teams to ensure consistent product availability.

NSK has continued to develop and supply motion solutions through their range of bearings, precision machine components and automotive products. Only the best quality raw materials from ethical sources are used to make NSK products and with their advanced production techniques and precision grinding NSK Linear products are built to a high specification as standard, as a result NSK linear off- the-shelf products are suitable for most applications

with no plastic parts, extra sealing for improved dust protection or utilising the NSK K1-L™ unit. Stainless steel and surface treatments are also available.

without the need to have a higher specification manufactured on long lead times.

NSK Linear guides from the NH and NS series are manufactured in the UK, through NSK’s state of the art tribological and analytical technologies a new ball groove geometry has been developed offering maximum precision combined with extremely high load ratings and long service life. Outstanding accuracy means that the object in motion is positioned precisely and moves optimally. It also guarantees smooth, even running.

Installing the optional NSK K1-L™ lubrication unit on linear guides ensures effective lubrication extending maintenance intervals and reducing cost. The NSK K1-L™ lubrication device is made from a porous synthetic resin containing a large amount of lubrication oil. As the linear guide operates, the NSK K1-L™ provides fresh oil to the contacting surfaces.

For further information on any of NSK’s linear range, please contact the Customer Service Team: T 01565 651051

sales@rmfowler.co.uk

www.rmfowler.co.uk

The NH series can be customised in a number of ways for special environments, this includes high temperature versions

Elevating Fabrication Standards: The Laser Cutting Co.’s latest bending machine investment

The Laser Cutting Co. is levelling up their precision and efficiency with their new Trumpf TruBend Series 5000.

Transforming precision engineering and productivity, The Laser Cutting Co. is proud to unveil its latest addition of the Trumpf TruBend Series 5000, a state-of-the-art bending machine, to its series of cutting-edge metal profiling machinery. This investment not only elevates the Sheffieldbased company’s capabilities in metal bending and profiling, but also aligns with its Smart Design Production services; reinforcing its commitment to excellence in laser cutting, metal fabrication, and now, with an increased focus, on advanced metal bending techniques.

For over four decades, The Laser Cutting Co. has led the way in the metalworking industry, adapting and evolving to exceed the various demands of its clients. The integration of this newest investment is a testament to the company’s commitment to innovation, quality, and the holistic approach of Smart Design Production. This

service optimises parts for efficient downstream processes and assembly, significantly reducing component volume, material waste, and overall complexity for customer projects.

With an ethos of continuous re-investment, this latest addition introduces unparalleled flexibility, speed, and efficiency to The Laser Cutting Co.’s operations. Featuring an energy-efficient On-Demand Servo Drive and a 6-axis back gauge, the machine enhances the company’s bending capabilities, allowing for the processing of thicker materials over larger part lengths, up to 4,250mm. The innovative automatic tool changer, ToolMaster, also enhances the company’s ability to produce complex parts with ease and precision, significantly improving its bending capabilities.

Regarding their latest investment, James Day, The Laser Cutting Co.’s Operations Director, had this to say, “Pressing is a rapid growth area for the business so investment into larger and more capable machinery fits comfortably within our approach to ensuring a happy customer base.”

This latest investment is a clear indication of The Laser Cutting Co.’s commitment to enhancing its service offerings and meeting the evolving needs of its customers; underscoring not only The Laser Cutting Co.’s dedication to enhancing its service offerings, but also complementing its existing range of services, including laser cutting, sheet metal bending, laser engraving and etching, and much more

By integrating this machinery with its Smart Design Production services, the company is poised to deliver even more optimised, efficient, and high-quality fabrication solutions, further cementing its position as a leader in the metalworking industry.

For more details on The Laser Cutting Co.’s services and how their Trumpf TruBend Series 5000 investment can benefit your projects, click here to get in touch and find out more today.

T 0114 242 0101

sales@lasercutting.co.uk www.lasercutting.co.uk

Manufacturing & Machinery Update

UNISIG’s approach to automating surgical instrument manufacturing

As surgical instrument manufacturers pursue greater throughput while facing increased labor costs, automating the medical instrument manufacturing process has become a necessity. However, integrating automation into the gundrilling process for drilling deep holes in extremely precise surgical instruments in lights-out operation is a major engineering challenge requiring more than simply pairing a robot with a deep-hole drilling machine.

The right machine, tools and process must all come together to create small holes with extreme precision in difficult-to-machine materials such as titanium and surgical stainless steel. More importantly, the entire system must flow from a unified concept where the whole is greater than the sum of its parts.

To meet these challenges, UNISIG developed its UNE6-2i750-CR dual independent spindle gundrilling machine. The UNE6-2i is capable of gundrilling hole diameters ranging from 0.8–6mm in part lengths measuring up to 30 inches with depth-to-diameter ratios from 20:1 to more than 100:1. The machine has a maximum combined drilling speed of 28,000rpm and a 3,000psi (207) bar programmable flow-based coolant system with dedicated pumps for each spindle to ensure precise coolant pressure control.

Automating hundreds of cycles of precision manufacturing, however, is not possible unless the overall operation is considered from the outset. Surgical instrument manufacturing is a sequential process: parts

must be loaded into the machine in a particular way for specific operations that happen in a specific order.

Workpiece length, shape and configuration determine where it is gripped by the robot when loaded into a machine, moved from spindle to spindle for drilling, residual cutting fluid removed, and returned to the pallet. Where a part is gripped impacts where it is clamped for drilling to ensure accuracy. Every variable along the process chain must be considered and accounted for, and the calculus is detailed and complicated.

Then there are unique customer needs and requirements. The equipment and process must accommodate a variety of part families and hundreds of parts to increase runtime and efficiency. Operators must be able to change over part types and programming without calling in an automation specialist, and the entire process must be controlled from a central interface. Add to the mix that everything must be packaged in as small a footprint as possible, and the scope of the engineering challenge comes into focus.

UNISIG’s approach to solving these problems, however, results in targeted automation that enhances the existing benefits of gundrilling, ensuring a solid foundation for reliable process-wide automation.

At its core, the automated UNE6-2i is a purpose-built machine with automation embedded in its design, not added as an afterthought. Flexibility and adaptability are maximized by a harmonious, interdependent mechanical, software and operational planning scheme.

UNISIG makes significant investment in plant technology and equipment

UNISIG, a global manufacturer of deep hole drilling machines, has invested $1.5 million in stateof-the-art technology and equipment for the company’s newly constructed 5,000-square-foot fabrication department.

The expansion supports the company’s strategy to develop in-house, design-tofinish production of high-quality sheet metal components used in UNISIG’s product line. By producing many of its parts in-house, the company can preserve and maintain the quality and quantity of its components while optimising the mix

of parts that are made internally versus those that are outsourced for production.

The investment includes the installation of fibre laser cutting equipment, and a 242-ton capacity press brake with a 7-axis programmable back gage, all of which utilises 3D programming and simulation software. The software and training for the company’s workforce were part of the investment, along with the hiring of additional personnel.

UNISIG’s fabrication enhancements also include MIG and TIG welding with advanced digital process control and weld boom with power assist. A modular fixture system provides precision component setup from 3D models, while a vertical pallet system stores raw sheet material. To assist department personnel, vacuum sheet lifting equipment and updated bridge crane controls make for easy material handling.

Further information on all machines and the complete UNISIG machine programme is available at: www.unisig. com or follow the company on LinkedIn and Twitter (@UNISIG).

To meet size constraints, a 6-axis robot was embedded in the machine with a pallet system on the backside of the machine, allowing easy operator access from the front to setup the machine without compromising ergonomics. The configuration enables quick setup changes between prototype and proving operations and full production runs.

The robot automatically repositions the workpiece from the front of the first spindle into the rear of the second spindle without operator input. The process of drilling a part from both ends in a single-piece flow is unique to UNISIG. Workpieces with enlarged features on one side are loaded from the rear of the collet, solving a common problem in gundrilling medical surgical instruments with full automation.

Further information on all machines and the complete UNISIG machine program is available at: www.unisig.com or follow the company on LinkedIn and Twitter (@UNISIG).

BTA Drilling: Brazed versus Indexable Tooling

Deep hole drilling applications can be approached in several ways, but one of the most effective methods is often BTA drilling. BTA stands for Boring and Trepanning Association, although it is sometimes referred to as STS or Single Tube System drilling. Unlike gun drills or twist drills, a BTA drill features internal chip removal, which has advantages in both productivity and hole quality.

The BTA drill head has multiple carbide cutting edges and guide pads mounted to it. Open spaces are designed into the head for chip removal, and chips are evacuated through the drill tube the head is threaded onto. Pressurised coolant surrounds the drill head in operation, and is key to forcing

chips through the head and out the drill tube. This method of chip evacuation allows for a very clean and reliable process with excellent surface finish and high drill feed rates – typically 5-7 times faster than gundrilling at the same diameter. No peck cycles or feed interruptions are needed, resulting in reduced machine time while drilling extended depth-todiameter ratios even greater than 40:1.

BTA drills are generally available in two forms: brazed or indexable; and tool selection is dependent upon several factors. As the name implies, brazed tools involve brazing a carbide insert and guide pads onto a steel body, while indexable BTA drilling tools have carbide inserts either directly mounted to the head with a retention screw or seated in a cartridge that is mounted to the tool.

Hole diameter is the initial consideration when determining whether to use brazed or indexable BTA drills. For small hole diameters – generally 12 to 20mm in diameter – brazed tools are often the first choice as it’s difficult to make small inserts and screws strong enough to withstand the torque and forces of BTA drilling. (Manufacturers of BTA drilling tools continue to make improvements in indexable BTA heads as small as 8mm in diameter, however).

Brazed tools offer extremely close tolerances and excellent surface finish as the insert and guide pads are mounted and then ground to the specified diameter, providing almost perfect concentricity and cylindricity. Ease of use is also a benefit – simply attach the head to the drill tube and discard it when it has dulled or failed. If you experience a tool failure, the investment in drill head isn’t as costly as repairing or replacing an indexable drill head. Finally, an indexable BTA head can only be as accurate as the tolerance of the inserts themselves; but a brazed head has been ground to a very precise tolerance from the manufacturer.

By contrast, hole diameters starting at approximately 20mm favor indexable tools, primarily for economic reasons. Replacing larger diameter brazed tools is expensive, whereas indexing an insert and guide pads gives an easy extension on the tool’s life. Indexable insert manufacturers also offer an exhaustive range of carbide grades, coatings and chip breakers for applicationspecific advantages.

The placement of the indexable inserts on BTA drill head varies by diameter and by manufacturer, and can include one or multiple inserts mounted directly to the head or set in a heat-treated cartridge, which is then mounted to the head. Guide pads are typically mounted the head to counter the drilling forces and burnish the hole during drilling. Indexing, or rotating, a direct-mounted insert is as simple as loosening the retaining screw and turning the insert to expose a fresh cutting edge. If the insert and pocket were made with tight tolerances, your cutting diameter should remain reasonably consistent.

indexing inserts and guide pads. This process does require additional equipment, however, such as a micrometer and stand or tool presetter – as well as the skills needed to accurately make the necessary adjustments.

Whether you select brazed or indexable BTA drills for your deep hole drilling application, you will be rewarded with high feed rates and process reliability, along with minimal centerline deviation and excellent hole quality.

Cartridge-mounted inserts, however, typically incorporate a shim or other adjustment system to allow for a much more precise diameter setting after

To learn more, contact UNISIG: www.unisig.com about its complete portfolio of BTA drilling machines, drill tubes, tools and BTA durable tooling.

Brazed BTA heads – carbide inserts and guide pads are brazed onto the drill head

Indexable BTA heads, with inserts mounted directly to the head

Stepping into the future: Unveiling the latest trends in Wearable IoT technology

From tracking our steps to monitoring sleep patterns, wearables have become an undeniable force in shaping our health and lifestyle. But the revolution doesn't stop there. Wearable technology, empowered by the Internet of Things (IoT), is rapidly evolving, expanding its reach beyond fitness trackers and smartwatches. Get ready to step into a future where your clothes analyse your walk, your touch reveals emotional states, and even your hard hat talks back after a bump. Intrigued? Buckle up, because we’re diving deep into the hottest trends transforming the world of Wearable IoT:

Beyond steps: Delving into gait analysis Forget step counts, the next wave of wearables analyses your walking style. Imagine sensors embedded in your shoes, meticulously tracking pressure distribution and stride length, providing personalised insights into gait efficiency and potential injury risks. This isn’t just for athletes; it's for everyone who wants to improve their posture, prevent falls, and optimise their daily movement.

Feeling your touch: Emotion detection through screens

We tap, swipe, and scroll, leaving behind a digital fingerprint of our emotions. Imagine technology that reads these subtle interactions. Wearables with pressure-sensitive touchscreens will analyse the way you interact with devices, potentially detecting stress, frustration, or even engagement. This has implications for everything from personalised user interfaces to mental health monitoring.

Wearable guardians: Safety reimagined with PPE integration

Personal Protective Equipment (PPE) is crucial for many professions, but how safe is it truly? Enter Wearable IoT. Helmets and body armour equipped with sensors will monitor impact forces, environmental conditions, and even user fatigue, sending real-time alerts and data to improve safety protocols and prevent accidents.

These are just a glimpse into the exciting

possibilities unfolding in the Wearable IoT universe. As technology continues to shrink and sensors become more sensitive, the line between our bodies and the digital world will blur further. Are you ready to step into this interconnected future? explore how Wearable IoT is poised to impact your health, safety, and everyday life!

Trends in IoT

By the end of 2024, there are projected to be more than 207 billion devices connected to the

worldwide network of tools, toys, devices and appliances that make up the IoT.

An ever-growing number of them will not be computers or smartphones – as everything from toothbrushes to heavy industrial machinery is brought online. Increasingly, they will be smart devices augmented with artificial intelligence (AI) and capable of making autonomous decisions.

Businesses around the world have unlocked the benefits of IoT in recent years, and as individuals, we’re getting used to a greater variety of wearables and everyday connected products in our lives. This is a trend that certainly won’t slow down during 2024 as the distinction between the physical and the digital continues to be broken down.

Generative AI In Wearables

Generative AI, and specifically large language models, will become a common addition to the wearable devices we use in 2024. Smartwatches and fitness trackers augmented by this technology are already on the market, enabling them to act as personal assistants or fitness coaches. For consumers, this could spell the end for regular (non-generative) AI assistants like Siri and Alexa on wearables.

Interface Force and Wearable IoT technology

Interface’s load cells, torque transducers, multiaxis sensors, DAQ, and instrumentation systems are designed for advanced IoT applications, including testing and development of wearable IoT devices.

Interface’s force sensors are used throughout the product lifecycle, from our everyday smartwatches to video game consoles, from early design through manufacturing equipment to consumer use monitoring. We are excited that our sensor technologies are enhancing

the functionality and precision of the growing marketing of IoT wearables across diverse domains.

Load cells are becoming increasingly popular in designing, prototyping, testing, and using wearable IoT products. They offer a highly accurate and reliable way to measure force, pressure, and weight.

Our measurement devices are being designed into wearables such as smart clothing and augmented reality equipment, including headsets and fitness equipment for precision measurement during use.

Wearable technology applications using Interface Force products

t Smart shoe gait analysis using XSensor pressure mapping

t PPE impact testing, both sports and industrial

t Measurement of pressure exerted on touch screens

t 3 & 6 axis load cells for control stick measurements

t Exoskeleton design and prototyping

t Smartwatch manufacturing

t Haptic feedback devices

t VR Headset manufacturing

t VR omni treadmill force testing

t Prosthetics development and performance monitoring

t Gaming hand-held devices

t Wearable simulation garments

t Sports equipment feedback

t Gear used in professional sports, including helmets and pads

t Remote, continuous monitoring and analysis of all data using SEMOTA.

Whether you use Interface measurement products for prototype testing, usability studies, manufacturing equipment, or small-scale testing machines, we have solutions that improve the use and viability of IoT wearables. Benefits of using Interface solutions in wearables include:

Accuracy: Load cells are highly accurate and can measure force and pressure to a very high degree of precision.

Reliability: Sensors using strain gauge technology are well-suited for use in wearable devices, as they are durable and can withstand repeated use.

Versatility: Devices can measure various forces and pressures, making them suitable for various applications.

Miniaturisation: Interface Force’s Mini Load Cells are increasingly miniaturised, making them ideal for small, lightweight wearable devices.

Our force measurement solutions capture data and analyse forces exerted during the testing and prototype phases, ensuring optimal performance before wearable products are introduced to the public.

Read more about our solutions for wearable IoT technology here: www.interfaceforce.co.uk

Get in touch to discuss how we can help with your wearable IoT project.

Test, Measurement & Instrumentation Update

PI 640i infrared camera from Optris with new microscope optics

Electronic components consist of ever smaller structures and have a very compact design. Optris is now launching new microscope optics for the PI 640i infrared camera in order to measure temperatures precisely and with high geometric resolution, even with chip-level structures.

High temperatures have a negative impact on the service life of electronic components and assemblies. This is due to the accelerated ageing of many semiconductor materials at high temperatures. This can be caused, for example, by a poor electrical connection due to increased contact resistance.

Temperature measurements with resolution in the micrometer range

With the new MO2X microscope optics with 2x magnification, the PI 640i infrared camera from Optris is now able to capture infrared images of even complex structures.

For an exact temperature measurement, 4x4 pixels are required (MFOV), so that objects with a size of only 34µm can now be measured. This means that even tiny structures can be analyzed at chip level. The thermal resolution of 80mK is a very good value for this optic. The focus of the new optics makes it possible to work at a distance of 15mm from the object being measured.

The new MO2X microscope optics for the PI 640i infrared camera can measure temperatures of complex semiconductor components in the micrometer range

As the optics on the PI series infrared cameras can be easily exchanged, the system can be used flexibly for various measurement tasks. Together with the supplied high-quality microscope stand with fine adjustment, microelectronic assemblies can be inspected very easily. The maximum resolution of the infrared camera is 640 x 480 pixels at a frame rate of 32Hz and even if this is 125Hz, the PI 640i can still impress with 640 x 120 pixels.

T +49 30 500197-0 sales@optris.com https://www.optris.com/en/pi-640iinfrared-camera-from-optris-with-newmicroscope-optics

New Portable Dew-Point Hygrometer ensures compliance and quality in compressed air and specialized gases

Michell Instruments, part of the Process Sensing Technologies Group, has launched an advanced new portable compressed gas dew-point hygrometer. The new Easidew PDP Dryer Portable is designed for use by OEMs, maintenance engineers and independent service companies. It is lightweight, rugged and easy to use, enabling trace moisture levels to be measured and data logged in compressed air and gas streams as they exit refrigerant or PSA dryers.

Measuring trace moisture levels in compressed air and specialized gases, such as nitrogen, oxygen and hydrogen, is becoming increasingly important. This is especially true in healthcare and advanced manufacturing applications, where the need to ensure consistent gas quality, traceability and compliance is essential.

The new Easidew PDP (Pressure Dew Point) Dryer Portable has been developed to enable service and maintenance engineers to quickly and safely prove moisture content compliance in the outlet feed from the different types of dryers commonly used in industry.

The Easidew PDP Dryer Portable offers:

t Air-quality compliance to ISO 8573-1 Class 1–4 t Pressure dew-point monitoring to 20 barg t Multiparameter datalogging/ downloading

Michell Instruments has been manufacturing advanced moisture measurement sensors, analyzers and portable instruments for 50 years. The development of the new Easidew PDP Dryer Portable draws on this combined knowledge and experience, creating an instrument that the company believes will become the gold standard for portable dew-point (meters) devices.

T +44 (0)1353 658000 info@processsensing.com www.processsensing.com

Vision Engineering adds new Midlands-based anodising facility to its UK manufacturing capability

Vision Engineering Ltd, a multinational designer and manufacturer of innovative, patented ergonomic stereo optical and digital instruments has relocated its anodising arm, Milturn Finishing, to a brand new facility in Measham, Leicestershire following its acquisition in 2022. The Leicestershire location is beneficial as the Midlands serves as a major hub for UK manufacturing, innovation, and skilled workforce.

The new ISO9001 certified site delivers modern new facilities which include large 3m x 1.5m anodising tanks, which accommodate larger work pieces, enabling efficient processing of entire components without needing to break them down. This reduces processing time and cost. Larger tanks enable deeper immersion for uniform anodising. The increased depth allows for complete submersion of parts, ensuring consistent coating thickness and quality across the entire surface and reduced handling

needs for smaller parts, meaning that batch processing of smaller parts becomes more efficient, minimising handling time and potential damage.

Milturn Finishing’s high load crane delivers safe and efficient handling of heavy work pieces, improved productivity and throughput including faster handling of parts, and handling multiple parts at once, boosting productivity.

Services include accurate masking and demasking of complex parts pre and post anodising which delivers high accuracy selective anodising, maintaining dimensional integrity, improving process efficiency, and ultimately contributing to consistently high-quality results.

Extensive experience and professional advice in anodising and finishing plus competitive pricing,

fast track service, free delivery & collection, together with free quotation and sampling services complete the picture for the new Milturn Finishing offer.

Variety of applications

Milturn’s long term customer base consists of manufacturers in a variety of industries, such as professional film camera, seagoing marine, automotive, high end shop and hotel fitting and others, who are characterised by a requirement for reliable, well finished components for intensive use, sensitive or harsh environment conditions.

Commenting on the launch of the new facility, Vision Engineering’s Director of Manufacturing, Steve Mead said, “We are delighted to be adding these new modern finishing facilities to our Manufacturing Services offer. They enable us not only to improve the way we meet the needs of our existing finishing customers, but also present a real opportunity to attract new, Midlands based customers to Milturn Finishing’s customer base.”

For more information, please visit: https://www.milturnfinishing.co.uk

Contact Phillip Townend, Group Marketing and Communications Manager, phillip.townend@visioneng.co.uk www.visioneng.com

Test, Measurement & Instrumentation Update

Providing solutions for your force or torque measurement applications

Interface Force is an internationally recognised brand and decades of experience have gone into making Interface manufactured load cells the benchmark for thousands of users around the world, and Interface Force Measurements was established in 1996 by Neil Johnstone.

Based in Crowthorn, Berkshire, Interface Force distributes to the whole of the UK & Ireland, but also overseas, especially into Turkey, Greece and the Middle East. The company is a primary distributor for Load Cells manufactured by Arizona-based Interface Inc., and it also supplies their Torque Transducers, associated electronics, multi-axis load cells and the XSensor Pressure Mapping systems.

The global Interface Inc. is represented by a large network of distributors outside of the US, and they have requested products that are designed and manufactured in metric, with the precision and accuracy of all Interface products. These products are designed for an international buyer and user, and all specifications are in metric specs, a global standard for force measurement products.

Interface Force work mainly with aerospace, automotive, and motorsport companies, and Business Development Manager Tony Rokins told us, “We work closely with companies which are undertaking research into product development, and so this includes universities and also medical companies who need load cells for weighing saline bags –we have a very wide and varied client portfolio.”

In this crowded industry, Interface load cells and torque sensors have a hard-won reputation for reliable, accurate and repeatable test results. The range of pressure sensors and pressure mapping systems from industry leaders GP50 and XSensor back this reputation.

Speed Pressure Mapping System – the company offers a range of pressure mapping systems that can be applied to anything from impact testing to pressure testing tires, runways, beds, seats and much more.

Tony continued, “With regards to force measurement, our load cells are preferred by aerospace companies because they are highly accurate, and the results are very repeatable. Also, the devices themselves are extremely reliable and so they are looked on very favourably by both automotive and aerospace manufacturers in particular.”

Interface Force is currently re-launching its XSensor

The XSensor system is the first system design to allow product designers and safety testing engineers to see, record and evaluate the distribution of force from highspeed impacts on safety equipment such as helmets and body armour.

The system is particularly popular with automotive and aerospace seating manufacturers as evaluating the performance of helmets and other protective equipment designed to prevent injury requires detailed understanding of the pressure distribution on the body surface during dynamic impacts. Xsensor’s high speed HS Impact system combined with the thin conformable sensors allows customers to accurately measure those pressures and evaluate how different design configurations affect pressure distribution on impact.

In addition to this, the system is also used by manufacturers of office seating, companies that develop seating for the home, and bed manufacturers.

In spite of its success in the industry, Interface Force is very much looking to future development.

Tony informed us, “We are building new Applications which are based around renewable energy, and we are also developing Cloudbased, Wifi and Bluetooth data acquisitions by making our devices wireless. This would mean customers being able to collect data from anywhere in the world via an App.”

This ever-growing comprehensive range of indicators, signal amplifiers, data loggers and wireless transmitters has been designed to complement the extensive range of load cells, torque transducers and pressure sensors, and the range has developed to ensure that customers have access to the most accurate, up-todate, and cost-effective devices available.

Another new development is in the Airport environment, where Interface Force have begun to provide wireless monitoring of equipment on, for example, luggage carousels, and this product among many others have helped Interface Force to have a very successful past 12 months especially.

For more information, please see below: T +44 (0)1344 776666 info@interface.uk.com www.interfaceforce.co.uk

High

New Menzel motor plant completed

The new Menzel Elektromotoren headquarters on the outskirts of Berlin is now fully functional and operational. All works were completed on time and on budget – a remarkable feat of co-ordination between all trades and partner companies. The move has been completed, with the relocation of the large stock of motors and accessories. Menzel maintains one of the largest warehouses for large electric motors in Europe, which ensures short-term delivery capability at all times. Production and administration has also moved into the new building. Operations officially commenced on January 2nd 2024. CEO Mathis Menzel is looking forward to the future for this venture, “This move will ring in a new era in the history of our family business. The new plant is tailored to our requirements in every detail: generously proportioned logistics and production areas, continuous crane accessibility with an 80-ton lifting capacity – that will enable us to achieve streamlined production processes, to schedule and complete customer projects even more flexibly and reliably, and it will properly set us up for the future as the international headquarters of our group.”

Menzel is a medium-sized manufacturer and worldwide supplier of three-phase asynchronous motors with squirrel cage or slipring rotors up to 15MW and, in special versions, up to 25MW. In addition

From left to right: Ribboncutting ceremony for the new Menzel headquarters with Thomas Schreck and Matthias Jordt from the general contractor Vollack and, representing Menzel: Dirk Achhammer, Paul Bernhardt and Mathis Menzel

to standard motors with excellent performance properties, the manufacturer specializes in customer-specific and tailored drive solutions.

Photo construction diary for the new plant: https://www. menzel-motors.com/article/ photo-report-new-electric-motor-plant

Contact T +49 30 349 922-0 info@menzel-motors.com www.menzel-motors.com

ABB Robotics teams with innovative tech start-up to deliver sustainable and affordable housing

ABB Robotics announced it is collaborating with UK-based tech start-up AUAR, to advance the use of robotic micro-factories to build affordable, sustainable low energy timber homes.

AUAR’s transformative approach to integrating robotic automation into the building process will tackle skills shortages, boost sustainability, and improve health and safety by deploying robots in a global network of local micro-factories. These micro-factories will construct energy-efficient, affordable buildings from sheet timber. AUAR reports today that it has completed a £2.6 million seed round led by deep-tech and AI fund Miles Ahead, alongside ABB Robotics & Automation Ventures and several other investors.

“The increasing capabilities of robots enabled by vision and AI, coupled with their inherent speed, flexibility and consistency, makes them the ideal solution for meeting the growing need for affordable, high quality, sustainable housing,” said Craig McDonnell, Managing Director Business Line Industries, ABB Robotics. “With 95%* of building firms in our recent market survey describing sustainability as ‘important’ or ‘very important’ to their businesses, and 38%* seeing robots as a

way of reducing waste, our collaboration with AUAR opens new possibilities for homebuilders to deliver affordable sustainable homes at scale.”

ABB is already heavily involved in helping construction companies automate their processes. ABB robots are widely used in a range of modular assembly and 3D printing building projects worldwide, as well as academic projects researching new ways to integrate robotic automation into construction.

The collaboration with AUAR follows the announcement by ABB working with German management consulting firm, Porsche Consulting, to develop innovative new practices in modular housing manufacture. go.abb/robotics

*ABB Robotics global market survey, 2023

Schmersal now sells a safe laser scanner on the European market

The Schmersal Group continues to expand its range of products for safe area monitoring: the company is now selling the UAM-05LP safety laser scanner from Japanese manufacturer Hokuyo in Europe, beginning with markets in Germany, France, Austria and Switzerland. The safety scanner is characterised by its extremely compact design and low weight, as well as its flexible integration options and high safety standards. This helps it to ensure maximum personal protection in logistics, manufacturing and the process industry.

Contactless protective devices, such as laser scanners, offer many benefits in the implementation of safety requirements. In contrast to guard fences and guard doors, there is no manual opening and closing requirement, and they do not impede materials transport. In addition, they also enable a clearer view of machinery and processes.

The UAM safety laser scanner handles presence control on stationary machinery and robot systems, with the UAM’s sensor utilising infrared beams to scan the environment and detect the entry of people and objects into the safety zone. This also allows the Hokuyo UAM to achieve a wide range: with a detection range of up

to 270°, a safety clearance of up to 5m and a warning detection area of 20m, the laser scanner can be used in various machinery safety applications.

The laser scanner can be easily configured for a wide range of uses and also has the ability to monitor two hazardous areas at the same time, e.g. two adjacent robots. Each of the two safety zones switches its own OSSD output.

Furthermore, the safety laser scanner is also able to undertake access control as well as arm and hand protection for safety-critical areas in work zones, e.g. as part of insertion and assembly workflows.

Another advantage of the Hokuyo laser scanner is its encoder input: with the help of encoders, the speed and direction of travel of automated guided vehicles (AGVs) are transferred to the laser scanner, so that the safety zones can be dynamically adjusted to stop the AGV in case of danger. The Hokuyo UAM-05LP is suitable for use in machinery safety applications up to PL d, Cat. 3 in accordance with EN ISO 13849 and SIL 2 in accordance with IEC 61508.

Contact Steve Watkins, Marketing Manager, T 01684 571987 swatkins@schmersal.com www.schmersal.co.uk

Why should you service and maintain a safety shower

Maintaining a safety shower is crucial for ensuring its optimal performance and effectiveness during emergency situations. Here are several reasons why maintaining a safety shower is essential:

1) Reliable Emergency Response

Regular maintenance ensures that the safety shower is in proper working condition and ready to be used when needed. By conducting routine inspections and maintenance activities such as testing water flow, checking water temperature, adjusting controls, and inspecting valves, any potential issues or malfunctions can be identified and addressed promptly, ensuring that the safety shower will function reliably during an emergency.

2) Employee Safety

The primary purpose of a safety shower is to provide immediate decontamination in case of exposure to hazardous substances. Regular maintenance helps ensure that the safety shower delivers the appropriate water flow rate, temperature, and coverage necessary for effective decontamination.

3) Compliance with Regulations

Safety showers are often subject to regulatory requirements and standards that specify their maintenance and inspection. By adhering to these regulations, organizations demonstrate their commitment to compliance and workplace safety.

4) Extended Lifespan

Proper maintenance and care can significantly extend the lifespan of a safety shower. By promptly addressing any

issues, replacing worn-out components, and conducting regular cleaning, you can prevent major breakdowns and costly repairs.

5) Reputation and Employee confidence

Demonstrating a commitment to maintaining safety showers indicates a strong safety culture within an organization. Regular maintenance instils employee confidence in the workplace safety measures and shows that their wellbeing is a top priority.

Conclusion

Maintaining a safety shower is essential for its reliable performance, employee safety, regulatory compliance, and overall operational readiness. Regular maintenance and inspections help identify and address any issues promptly, ensuring that the safety shower is always ready for use during emergencies.

For more information on service and maintenance, please contact Aqua Safety Showers on: +44 (0)1942 318096 or sales@aqua-safety.com

Dairy-Tech 2024

Dairy-Tech 2024 took place on the 7th February at Stoneleigh Park in Warwickshire and was a roaring success with new show features that had visitors excited and impressed.

Dairy-Tech provides a platform for suppliers to meet the needs of a modern dairy professional, as well as offering farmers support, information and advice to run sustainable and resilient dairy businesses. The show highlights and exposes the exciting industry of dairy and includes all the latest industry trends, innovations and updates that are relevant to a dairy business.

This year, Dairy-Tech continued to showcase ground-breaking technology, sealing its place as the number one platform for new product launches. Some new products that were showcased at the expo included the new Lely Discovery Collector C2, Evans Vanodine, Evo-Bed eNOVA, Delaval Plus, MSD – Sensehub, Spread-A-Bale-Micro ST, and many more.

The Dairy Hub is an essential part of Dairy-Tech, aiming to offer advice political insight, guidance, knowledge and take-home messages for current on farm issues. This year, the RABDF stand adjoined the Dairy Hub, providing visitors with the chance for ‘Ask the Expert’ sessions with key industry figures and Council members. The Dairy Hub also championed all RABDF activity including policy work, the APPG, RABDF membership, RABDF Young membership, Entrepreneurs in Dairying, Gold Cup, the Awards, Down to Earth and Women in Dairy.

All seminars and workshops at Dairy-Tech are eligible for Dairy Pro points and registered Dairy Pro members can collect points which will be recorded against their personal and business profiles, giving recognition to their professionalism in dairying.

Disposing of dirty water responsibly

With increase in EA inspection on livestock farms are you keep up with being compliant.

At Wroot Water, we have one solution for dirty water. We have a stand-alone system that will pump surface water and dairy parlour washing onto grass thought the tested K-Line irrigation system from New Zealand.

The system is fully automated with a flow from 5-8m3/hour, over an area of 2,400m2 this is a very low application rate of the water @3-4mm/Ha/Hour.

The K-line pods are 5 pods on 100m of 32mm PE pipe which can easily be move to

different areas in the field every two or three days.

This is a low-tech system that has been proven he in the U.K. over the last 5 years.

The system has a timer so it can be programmed to use electric when on a lower tariff.

The system can be single phase or three phase, depending on the power supply you have.

With the low application rate, it decreases run-off so avoids potential water course pollution.

With the low application rate this preserves

Another essential part of Dairy-Tech is the Innovation Hub that once again, played its part in expanding horizons, creating new ways of thinking and introducing new concepts. It showcased groundbreaking technology as well as the most innovative products available to the market.

The 2024 Innovation Hub timetable, organised by RABDF, featured an array of sessions focused on cutting-edge dairy farming innovations, technological advancements, sustainability practices, and industry trends. Sessions titled ‘Maximising solar output on your dairy farm,’ ‘Troubleshooting your milking routine,’ ‘Grazing profit drivers and the effect of a warming climate,’ ‘Update on the latest breeding trends in the UK,’ were just some of the sessions visitors could attend.

Dairy-Tech 2025 is scheduled to take place on Wednesday 5th February 2025, at Stoneleigh Park.

For information on Dairy-Tech 2025, please see below: https://dairy-tech.uk

soil structure as it is well below the maximum infiltration rate of any grassland.

Contact T +44 (0)1302 771881 info@wrootwater.com www.wrootwater.com

M and A Calf Systems Ltd showcases its wellrespected feeding solutions at Dairy-Tech 2024

At Stand T20, M and A presented an array of automatic and computerised feeding equipment for calves and lambs. In addition to its machinery on hand, M and A also emphasized its ability to assist customers in finding the correct solution for their needs.

M and A have been involved in the mechanical feed industry since the 1980’s and remain a family-owned company with extensive knowledge of the feeding machine industry. This knowledge and experience has allowed M and A to develop an excellent reputation not only as a supplier of new Feeding Equipment for baby animals and the servicing of feeding machines but also as the provider of a technical support service to guide and assist customers in finding the correct equipment.

Based in Leicestershire, M and A is also capable of supplying its loyal customer base with its extensive range of spares for all of the major feeding machine manufacturers that include FORSTER TECKNIK, URBAN, VOLAC, BRITMIX and HIKO feeding equipment.

From Lamb Teats to Teat Holders, Calf Teats, Bucket Feeders, Ewe2 Feeders & Parts, Starter Kits, Forster Tecknik Calf Feeder Parts, Feeder Pipes, and other accessories, M and A’s extensive product portfolio is versatile, cost-effective and paired with a quick delivery service designed to meet your needs as soon as possible.

For more information, please see below: T 07836 387632 T 07718 270607 macsorder@live.co.uk www.mandacalfsystems.co.uk

The UK’s leading milk, dairy and produce vending machine supplier

The Milk Station Company is the UK’s leading milk, dairy and produce vending machine supplier, offering innovative solutions for farmers to sell their products directly to the public.

Our dedicated and experienced team can help you at every stage of the process, guiding you seamlessly from deciding to sell your produce to installation and beyond. With a proven track record of successful installations across the UK, Ireland, and the Channel Islands, trust in The Milk Station Team for unmatched service and support.

At Dairy Tech 2023, we unveiled our latest innovation The MilkBar200 – an integrated milkshake machine to

dispense milk, milkshakes and bottles-all part of one transaction. Complete with a touch screen menu option, contactless payment terminal and coin acceptor.

Explore our expanding product range, from milk coffee stations to tabletop dispensers, printed bottles to smoothie machines and beyond. Elevate your automated retail setting with our comprehensive services tailored to your success.

Contact T 01749 681381

info@themilkstationcompany.co.uk www.themilkstationcompany.co.uk

The Mayo Comfort Dream Team

The Mayo Mattress and Hybrid Flex cubicle system has taken the UK market by storm. It is little surprise given our extensive range of livestock housing kit is designed, tested & manufactured by a unique team of multi-skilled farming-stock who know exactly what the cow and the farmer need from it.

The Mayo Mattress is made from an extremely durable closed-cell foam whose formulation is unique in the world. The cow lies straight onto the cushion as the closed-cell property negates the need for a top-cover. The foam, scientifically, can never harden and will not lose its shape which is how it completely out-classes all layered systems from a sustaining comfort and hygiene perspective. There is no continual reinvestment in top-covers or compressed filler layers with a Mayo bed.

TCD Energy at Dairy Tech 2024 Stand B172

AtTCD Energy, we’re committed to supporting the dairy industry’s sustainability and profitability, and we understand the challenges you face in managing farms efficiently.

High utility costs can really put a strain on your operations and impact bottom lines, so further to Dairy-Tech 2024, we’re delighted to announce that we will be providing a FREE cost reduction audit for your electricity, gas, and water supplies for this month only. Don’t miss out!

Let us help you save on costs, it’s what we do best! We help more than 80% of the farming and agriculture businesses whom we audit, reduce their annual spend on utilities. On average, we reduce utility costs for our clients by 30%.

Don’t just take our word for it, hear what Gareth Wyn Jones (Farmer and TV Presenter) had to say about us, “TCD Energy has been a massive help to our business. They helped us look at the VAT and ‘recovered overpayments for us. I just can’t praise these boys enough, it’s amazing what they’re doing and they’re giving back to the local community by helping small farming businesses, driving forward to make sure that Britain is fed affordably.”

Ready to take control of your energy expenses?

Let’s make your farm more sustainable and cost-effective!

T 0333 335 5200 info@tcdenergy.com www.tcdenergy.com Facebook: https://www.facebook.com/TCDEnergyLtd Instagram: @tcdenergyuk X/Twitter: @TCDEnergyUK

The Hybrid Flex cubicle (available on FETF 2024) is the strongest most robust system on the market. The cow’s comfort moving in, on and out of the cubicle-bed is enormously enhanced with a controlled flex that affords all the comfort WITHOUT losing the guide. The system brings the perfect blend of flex and structure with a full 10-year warranty to boot.

Partner with Mayo on your livestock housing project today: T 01704 821717 www.mayofarmsystems.co.uk

Biopharma Group: Your end-toend partner for lyophilization and bioprocessing success

Biopharma Group empowers your pharma and biotech projects with tailored solutions and expert guidance, every step of the way by offering you end-to end solutions for all your lyophilization and bioprocessing needs, offering:

■ Extensive capital equipment range: From freeze dryers and cryopreservation storage vessels to analytical lyo instruments, Biopharma Group boasts a comprehensive lyo and bioprocessing lab equipment portfolio configurable to suit your requirements.

■ Unparalleled expertise: With a team of product specialists, scientists, engineers, and renowned lyophilization experts, they provide unparalleled knowledge and support. Biopharma Group offers more than equipment to buy; they become your trusted partner in achieving project and product development success.

■ Scalability and flexibility: Whether you need to scale-up or scale-down, Biopharma Group’s team can advise on equipment options and provide the support to adapt to your product development or project’s evolving demands.

■ Exclusive distributors: Biopharma Group is the exclusive distributor of our capital equipment portfolio across the UK, France, and Ireland.

■ Customisable services & solutions: Unlike a ‘one size fits all’ approach, product specialists, with assistance of an in-house scientific team, can offer configurable solutions to align with your project’s unique needs.

■ In-house R&D and training: For those developing lyophilized products and liquid formulations (internationally), Biopharma Group also has a CDMO division dedicated to R&D and manufacturing services with a team of scientists offering contract research, development, manufacturing (non-GMP and GMP) and

lyophilization training courses, ensuring you have the knowledge and resources to excel.

Beyond equipment:

Biopharma Group goes beyond simply supplying lab equipment. Whether you have a short-term need whilst waiting for delivery of your lyo equipment or have a long-term CDMO partner requirement; Biopharma Group’s dedicated Contract Development & Manufacturing division can also offer customers from the pharma, diagnostics and biotech industries access to a comprehensive range of R&D and manufacturing services for lyophilized products and liquid formulations too; all from one partner. A selection of services include:

■ Freeze drying and associated services: From formulation and cycle development, pre and post-lyophilization analytical services, to finished product manufacturing (non-GMP) and early phase clinical manufacturing (GMP), Biopharma Group has you covered.

■ Proof of concept studies: Assess the feasibility of your project before full-scale development.

■ Low bio-burden suite, cytotoxic handling & Category D labs: Dedicated facilities for handling sensitive samples or high-potency samples and products.

■ Contract manufacturing and production: Biopharma Group can take your products from the initial R&D phases through to production (non-GMP) or early phase clinical trials manufacturing (GMP).

Investing in the future:

Biopharma Group is committed to continuous innovation and expansion, and as a group of brand divisions they are currently:

■ Licensing their first, early phase clinical trials GMP production facility for contract manufacturing needs.

■ Expanding its capital equipment portfolio for bioprocessing.

■ Building two new category D labs to handle increasing demand for diagnostic and biological samples processing, in addition to extending cytotoxic handling capabilities to offer even more services to assist the pharma, diagnostics, and biotech industries.

■ Collaborating with industry peers to develop dual-use formulations suitable for both liquid formulation and freeze-dried applications, reducing the need for cold chain storage.

Partnering with Biopharma Group offers a true, end-toend approach and solution for your lyophilization and bioprocessing needs from purchasing capital equipment for your lab or production facilities to full-service CDMO and lyo-analysis services.

Contact us today to discuss your requirements and explore how we can help you achieve production and project goals.

For Lyo & Bioprocessing Capital Equipment: www.biopharma.co.uk

For Lyophilized Product & Liquid Formulations CDMO Services: www.biopharmagroupcdmo.com

QB2-SD: Single-Use Precision Micropumps

The new single-use Quattroflow®

Microdosing QB2-SD Pump operates entirely differently from the legacy line of Quattroflow products. Using the principle of positive displacement with a rotary action, the lightweight QB2-SD gently transfers fixed cavities of liquid of 25μl with a maximum flow rate of 2.7L/hr around a rotor from inlet to outlet. This provides high levels of accuracy without the need for additional sensors that are typically combined with peristaltic pumps. The pumps also generate a high vacuum capability and handle high viscosities.

The system allows easy and rapid changeovers since the single-use pumps simply click in and out of a motor drive, which is especially convenient when wearing full PPE.

The QB2-SD Microdosing Pump can be gamma irradiated up to 50kGy with USP <88> Class VI certified materials, making it an ideal solution for handling biologics, including cells, proteins, mAbs, etc.

Approved Biopharma Certifications

t Particulate Testing (Sub-visible testing per USP 788)

t Microbial Ingress

t Endotoxin (USP 85)

t Bioburden (ISO 11737-1)

Also available from PSG Biotech, Quattroflow is a plug-and-play drive device called Q-Drive-Alpha. The device is intuitively easy to use and can allow commercial use of the pumps in laboratories and similar environments.

Features & Benefits

t Single-use: Rapid changeovers with no cross-contamination

t Lightweight, compact design: Saving valuable space

t Dosing with a minimum flow rate of 75μl/s (at 1rps): For precision microdosing

t Suitable for single transfer of cells with low shear: Protecting product integrity

t Self-priming, high vacuum capabilities: For

Operating Speed

Baseline Accuracy ±6% 3SD

Maximum Pressure

Max Vacuum

Maximum Torque

Maximum Fluid Viscosity

Operating Temperature

Dimensions (mm)

2-40°C

38W, 30L, 17H

Weight 6.4g

Wetted Materials

Connector Sizing

Longevity

MBS, HDPE, SIL

Hose barb for pump inlet and outlet. For use with 2mm ID flexible tubing

Up to 5L @ 5rps (Up to 3L @10rps)

Shelf Life 1 year

Longevity 1 x 50kGy

positioning flexibility & higher product recovery

t Bi-directional pumping: Avoids drips during filling t Gamma compatible: Up to 1 x 50kGy

t USP <88> Class VI certified materials: Ensuring biocompatibility

Technical Specifications

Using the principle of positive displacement with a rotary action, the QB2-SD has a 6mm rotor that carries three cavities of fluid, each with a volume of 25µl. This lightweight, in-line pump features hose-

barbed connectors, making it easy to attach tubing to the inlet and outlet. A stepper or DC motor drives the pump at a maximum operating speed of 10rps. The QB2-SD simply clicks in and out of the motor drive in seconds, making it quick and easy to swap fluids without cross-contamination. It is bi-directional, high-vacuum, and self-priming with a low dead volume.

Contact https://www.psgdover.com https://www.quantex-arc.com

Gold & Wassall Hinges launches brand new website

Gold & Wassall Hinges has established itself at the forefront of the industry since its inception over 200 years ago. With its manufacturing facilities situated in Tamworth in Staffordshire, Gold & Wassall provides an impressive range of services for design, production and manufacture of hinges, all produced in house and distributed throughout the whole of the UK. Boasting an enviable reputation within the industry, the company has positioned itself firmly as the UK’s number one manufacturer of hinges.

Gold & Wassall has provided its services to various customers throughout its years in operation and serviced customers from construction to engineering companies. With a proven track record of quality, reliability and durability, Gold & Wassall ensures it maintains complete control over the design and high quality of its goods.

We asked Scott Bareham Sales and Marketing Manager at Gold & Wassall what makes the company stand out and how would he describe its services.

“All our hinges are manufactured in house, in our purpose-built facility in Tamworth, Staffordshire. We have been manufacturing hinges for over 200 years using a mixture of tried and trusted methods along with modern technology. Our offer of a bespoke hinge service enables us to manufacture any hinge for any application, and as we have over 200 years’ experience, we are greatly knowledgeable in what we do. Our services portray the highest quality ensuring each product goes through a rigorous testing procedure and receives the upmost attention to detail. We pride ourselves

on or customer service and treat every customer fairly and with respect.”

In keeping with the company’s goal of providing unrivalled customer service, Gold & Wassall also provides an abundance of finishing options for its customers. The company is dedicated to providing not only durable, high-quality hinges, but also to understanding the importance of an aesthetically pleasing, customised design. In light of this, the company is able to customise colour, add branding and create a smooth premium finish to all products. Gold & Wassall Hinges’ array of finishing options are the perfect complement for its hinges to create a smooth premium finished look.

Going into 2024, Gold & Wassall is proud to announce the launch of its brand-new website.

“The new website has been a long-term project. Initially, the website needed updating for technological and security reasons, however we thought it would be a good idea to give everything a freshen up. As well as detailing all of the usual information, we have also now made it possible to download CAD drawings and 3D models of each hinge. Furthermore, we have introduced our new "Hinge Finder" which allows the user to narrow down suitable hinges based on their required dimensions. This will help customers utilise our full range of hinges, showing hinges that they might not have found or considered previously,” added Scott.

On the website you will find their complete range of hinges from continuous/piano hinges, butt and backflap hinges and standard, to heavy duty and bespoke made to order hinges. Using the

company’s automatic section which contains eight lines of automated machines, Gold & Wassall is able to make hinges quicker and to almost any length. The company also maintains the specialist tooling for these machines which can complete multiple operations in each press.

Please note: Gold & Wassall is the only hinge company whose hinges are UK made and all of Gold & Wassall Hinges’ stock is available for immediate dispatch.

As a new year begins, we asked Scott what in store for the company in 2024 and beyond.

“In 2024 we hope to continue to strengthen following the pandemic and period of economic uncertainty. We are also looking to expand on our growing relationships with overseas customers as well as further grow our UK customer base.”

For more information, please see below: T 01827 63391

sales@goldwassallhinges.co.uk

www.goldwassallhinges.co.uk