BROCHURE InterTek Trading

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InterTek Trading Lighting Solutions


WORLDWIDE EXCLUSIVE DISTRIBUTOR: SWITZERLAND JUNGBECKER PRODUCTION FACILITIES: BELGIUM GERMANY MALAYSIA

LOCAL PARTNER: USA UNITED KINGDOM SPAIN SOUTH AFRICA SCANDINAVIA TURKEY INDIA AUSTRALIAV

WORLDWIDE EXCLUSIVE DISTRIBUTOR

InterTek Trading Zürich, SWITZERLAND

FIND YOUR LOCAL PARTNER

Jungbecker

Röhm

Lighting Australia

Olpe, GERMANY

New Jersey, USA

Sydney, AUSTRALIA

ALP Europe

S.B. Sales Corporation

Westmidlands, UK

Mumbai, INDIA

please contact info@intertektrading.com for further information

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YOUR PARTNER FOR PRECISION OPTICS AND ADVANCED LIGHTING SOLUTIONS We are specialist in offering optics in the highest quality, including required complementary products for the most complete lighting solutions. From anti-glare products and tailored optical systems to highly efficient diffusor foils or sheets, all components from one source. As a 100%-owned Jungbecker Optics subsidiary, InterTek Trading and selected highly specialised partners offer a wide range of high-tech applications used in the lighting industry and enhancing the range of options open to “light” as a medium. Establishing sustainability for existing lighting systems and operating as a catalyst to development, which underpins competitive advantages in volatile markets.

In this context, InterTek Trading sees its role as not just a supplier, but a partner, which devises development solutions for customers from their perspective. The result may resemble a product at first glance but is more: it encompasses our consultancy service and our ceaseless efforts to find a solution as close as possible to the ideal. We can harness various proposals and computer simulations of lighting technicians to anticipate results — the goal: 100 per cent service, commercial thinking and customised individuality.

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EXCLUSIVE PARTNER

Premium Lighting Solutions and Accessories, all components from one single source. Beside our exclusive partnership with Jungbecker for high precision polymer microstructures and optics, we are offering a wide range of excellent complementary products for LED hiding, advanced glare control and LGP edgelit applications from our well-known business partners A.L.P. Europe, BrightView and Sewon. Along with our expertise and knowledge in optics and lighting technologies, it enables new

combined solutions for de- glaring, lamp hiding and edgelit- applications, taking into consideration demand for optimal function and efficiency, quality, material tolerances and price. For InterTek Trading the cooperation with our global partner network means: stand-by expert solutions for complex customer-specific developments in combination with best performing complementary products.

NDUSTRIAL PRODUCTION INHOUSE TOOL DESIGN AND CONSTRUCTION PROTOTYPING QUALITY ASSURANCE

CONCEPT- AND OPTIC DESIGN STUDIES FOR NEW DEVELOPMENTS

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OUR PARTNERS RÖHM Röhm’s Acrylic Polymers business line offers a broad portfolio of PMMA moulding compounds and sheet products. As Röhm is a main acrylic supplier for Jungbecker and and also the officiall representative of Jungbecker / Inter Tek Tading products and light-guiding solutions throughout North America, there is a long standing and trusted relationship between Röhm and Jungbecker/Inter Tek Trading

BRIGHTVIEW Bright View Technologies is manufacturer of a wide micro-structured film portfolio, ideal for LED technology and lighting application. Bright View’s ultra-efficient diffuse-reflective films enriches our portfolio enormously and offers the competence and flexibility for customer-specific projects.

ALP EUROPE A.L.P. Europe Ltd is a “logic” partner for Inter Tek Trading. Product lines ideally complement each other and markets, in which both companies are well established, open up worldwide prospects. A.L.P. Europe Ltd is Jungbecker’s exclusive partner in the UK. Furthermore, sales departments of both companies use joint distributors in many parts of the world and thereby achieve greatest possible coverage and economies.

SEWON SEWON PRECISION & IND.CO.,LDT is the specialist for development and production of high functional diffusor sheets in PMMA or PS by state of the art extrusion and has the expertise to produce of highly efficient laser engraved Light Guiding Plantes (LGP) as a standard or tailored solution.

EXOLON GROUP The Exolon Group Network combines many years of experience and innovative strength in the development and production of high-quality and heat-resistant polycarbonate sheets. Exolon and Inter Tek Trading have established a long standing, strategic and valued relationship over the years.

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OUR SERVICES Development and production of customized optical components and systems in plastic, from conception to production from one provider.

PROFESSIONAL ASSISTANCE InterTek Trading is a competent advisor with ability to produce exactly what’s needed to achieve the best possible outcome for each individual project. From the initial feasibility studies and design processes, carefully overseen by our inhouse R&D team, to manufacture in our specialist facilities at Jungbecker in Germany, we guarantee the best results possible for your application.

CUSTOM SERVICES Together with our partner Jungbecker Optics we have full in-house design and manufacturing capabilities. We have dedicated project teams for every custom design development. From concept through to manufacture, our team will ensure all aspects run smoothly. If you are looking for a polymer optic specialist to provide an innovative, bespoke solution, we are the industry leading optical solutions provider based on hot embossing and injection moulding technology.

QUALITY POLICY Karl Jungbecker GmbH has received IATF 16949: 2016 certification putting the company in line with the most up-to-date, global requirements for quality management systems. This certification is a global industry standard of quality management that reflects an unprecedented level of industry data and discussion.

DEVELOPMENT PROCESS • Target definition • Feasibility study • Optical development (based on ray- tracing simulation) • Mechanical constraints • Detailed process simulation (incl. tool filling, pack, warp analyses) • Prototyping

TOOL DESIGN • Manufacturing of mass production tooling (in-house: optical surface quality through diamond ultra precision tooling, electroforming) • Manufacturing of (in-house) tooling • Manufacturing of prototypes

MANUFACTURING PROCESSES • Mass production (in-house or in one of Jungbecker manufacturing plants)

SERIES PRODUCTION AND QUALITIY ASSURANCE

Optional assembly / integration into functional system (housings, adapters, stamped leads, plugs, sockets assembly / soldering, welding)

5.


PRODUCTION Our specific hot-embossing- and injection moulding technology enables precise light guiding solutions while ensuring the greatest possible efficiency.

JUNGBECKER HOT-EMBOSSING TECHNOLOGY Jungbecker Hot embossing: Tailored Process/Technology for large-scale, high precision microstructure products • Large scaled microstructures replication up to max. 1600mm x 600mm • Highest structure replication precision and shape accuracy • Customer-specific structures/tools, continuous development • Constant structure precision over the surface Jungbeckers global leading hot embossing technology with extended design and functionality relevant features: Partial hot-embossing • Combination of microstructured and unstructured areas with perfect surface quality • Large variety of 3D forms and geometries • Lateral coupling optics • Increased structure precision, 3D profiles also for big dimensions. • Reduction of birefringence effects • Metal depositors in hot-embossed optics

OPTICAL INJECTION MOULDING TECHNOLOGY Polymer-based optical components • Spheric, aspheric and free-form surfaces • Fresnel lenses, prisms, microlens arrays, light guides and reflectors • From small lot series to high volume / from prototyping to mass production Manufacturing processes • In process (measurement) and quality supervision by video and SPC analysis • Quality assurance by state of the art measuring equipment • Customized tools • Tool life cycle management Manufacturing technologies • Moulding machines, closing forces from 25t to 500t • 2-component injection moulding • Variothermic moulding • Multi shot technology • Overmoulding of mechanical accessories and electronics • Automated and integrated handling, robot loading, material supply etc. • Advanced assembly processes

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Together with our partner Jungbecker Optics we have full in-house design and manufacturing capabilities. We have dedicated project teams for every custom design development. From concept through to manufacture, our team will ensure all aspects run smoothly. If you are looking for a polymer optic specialist to provide an innovative, bespoke solution, we are the industry leading optical solutions provider based on hot embossing and injection moulding technology.

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TECHNOLOGY EXAMPLES

JUNGBECKER EDGELIT TECHNOLOGY Customer specific optimisation of the light decoupling elements in combination with a variety of different form factors allow for truly unique products with tailored light distribution, highest efficiency and a transparent appearance.

CUSTOM MADE MICROSTRUCTURE ARRAYS Large-scaled arrays of precision microstructures, tailored according specific requirements, from aspherical hexagonal or squared convex arrays, our customer specific tooling options offer a wide range of customization options while maintaining maximum efficiency.

FRESNEL OPTICS Fresnel lenses offer outstanding possibilities for the design of lighting applications. Structured as linear focussing, dispersing or even as an imaging optic, the individual refractive surfaces allow for the implementation in a great variety of optical systems.

LAMINATE PRISMS AND LENSES High precision optics in seamless combination with suitable surfaces of your choice – these are the possibilities of our laminate technologies.

LASER ENGRAVED EDGELIT TECHNOLOGY Laser engraved light guiding plates offer wide range of options for different geometries, with quick turnaround no tooling charge and optimized light output efficiency, homogeneity and light guiding options in combination with secondary optics.

INJECTION MOULDED OPTICS Specialized in highly precise, tailored light guiding solutions, with expertise in thick walled large lenses with high aspect ratios, optimized for best performance and efficient series production.

ADVANCED HOT EMBOSSED PRODUCTS Jungbeckers global leading Hot Embossing Technology has been extended with design and functionality relevant features. It now enables the combination of microstructured and unstructured areas with perfect surface quality and a wide range of 3D forms and geometries.

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Standards products Extensive optical components made of transparent plastics, glass and silicones perform highly accurate functions thanks to many hundreds of thousands of microprisms on their surface. Light can be concentrated, guided, shaped for a wide range of applications in a wealth of fields: glare-free light panels in office surroundings and a people-friendly lighting environment in public buildings, hospitals or schools. The scope of light production encompasses areas of innovation combining both functional and aesthetic elements. The real key to the microstructured plates, discs and films supplied by Jungbecker Optics is not only the wide range of sizes and thicknesses available but their number of variants. Surfaces can be structured at will, circular, linear or as adjacent modules. This process primarily uses plastics made from PMMA (acrylic), but also PC, PVC and other varieties. Areas of application LED applications Lighting industry

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ADP

LDP

AS Y MME T RIC A L D E-GL ARIN G P RIS M

LINEAR DE-GL ARING PRISM

The ADP is a special application of the Linear

structures.

De-glaring Prism (LDP).

Applications

Applications

?

The LDP is another variation of our linear

- Wallwasher application - Creating asymmetrical light distribution curves, ideally with precollimated source

LGP

CDP

The LGP decouples light which is fed into the

C ON IC AL D E-GL A RIN G P RIS M

sheet from the sides across the surface area

The CDP is a unique product that provides an

by the integrated prismatic optics.

outstanding de-glaring performance.

Applications

Applications

- Ultra-thin fixture profiles

- For lighting applications with UGR < 19

- Transparent look when not lit

LIG HT G U I D IN G P R IS M AT IC PL AT E

- Ideal for illumination of workstations

CDP15

LP90 LIN E A R P R IS M 9 0 °

C ON IC AL D E-GL A RIN G P RIS M 15°

The special geometry of perpendicular

The CDP15 combines the excellent de-

beam splitting, ray deflection, total reflection

glaring performance of the cone structure

of perpendicular incident light and much

with an asymmetric deflection of the passing

more.

light rays.

Applications

Applications

Total deflection of perpendicular light Fade

- Floor standing and pending luminaires with

out of direct sunlight (sun protection)

prisms in this product solves efficiently:

asymmetrical light output - Highest possible efficiency (??)

CDPS

LSP LIN E A R S I N E P R IS M The LSP consists of linear prisms which are

CONICAL DE-GL ARING PRISM SHARP

modified sinusoidally in their cross section

CDPS is an enhanced conical prism structure

perpendicular to the main structure direction

that offers even more effective de-glaring in

of the sheet.

the plane of the sheet when compared to the

Applications

standard CDP structure.

?

so as to function as an optical diffusor

Applications - Wallwasher application - Creating asymmetrical light distribution curves, ideally with precollimated source

RDP CIRCUL AR DE-GL ARING PRISM The Circular De-glaring Prism (RDP) is a

DDP

special application of the circular fresnel lens. Specifically optimized for smooth

DELTA DE-GL ARING PRISM

de-glaring, the linear prisms of our LDP are

The DDP prism structure offers an

arranged circularly.

outstanding de-glaring performance with a

Applications

reduced material thickness of 2 mm only.

?

Applications - For lighting applications with UGR < 19 Ideal for illumination of workstations

10.


Bright View Technologies Bright View has developed a photo-replication process to apply micro-structures on a various films, including PET. This technology, which we believe is unique worldwide, enriches our portfolio enormously. Bright View through its‘ parent company, Tredegar, has developed ultra-efficient diffuse-reflective films, which can be delivered with self-adhesive as well as vacuum-formed. This allows not only a high level of efficiency but also an outstanding price/performance ratio. These materials are ideal for LED technology, displays and control systems and InterTek Trading uses the competence and flexibility of its’ technology partner for customer-specific projects.

11.


A-SERIES A N GLE BEN DING D IF F U S ER S A-Series diffusers provide an elegant solution for wall-wash, sign illumination, and special applications, providing an angle bend to direct the light toward a wall or surface, combined with a simultaneous cross-wall diffusion, to eliminate scalloping and increase uniformity.

B-SERIES LIN EA R B AT WIN G D IF F U S ER S B-Series linear batwing distributions for flat-field illumination provide an efficient “batwing” distribution to help luminaires achieve a flat-field beam profile, uniformly illuminating a floor or work surface without a central hot-spot.

C-SERIES HIG H P E R F O R M A N C E D IF F U S ER Bright View diffusers are based on high- efficiency microstructures in optically clear materials, providing superb performance in angle control, efficiency, source hiding, and aesthetics.

E-SERIES ELLIP T I C A L D IF F U S ER S E-Series elliptical diffusers spread asymmetrically – more strongly in one direction than the other. They are frequently used to generate a wide variety of beam angles for indoor and architectural lighting.

G-SERIES GL ARE C ONTR O L D IF F U S ER S G-Series diffusers suppress high-angle light above 65 degrees to reduce visual glare and improve the Unified Glare Rating (UGR) of luminaires. This helps luminaires comply with EN12464 glare specifications.

M-SERIES BEA M-MI XING LED D IF F U S ER S M-Series diffusers are used in spot and narrow flood lighting to smooth beam artifacts caused by parabolic, Fresnel, or TIR lens collimators without significant broadening. The unique mixing design provides superior far-field smoothing and color mixing with high on-axis brightness.

BRIGHTWHITE DIFFUSE REFLECTOR BrightWhite diffuse, white reflectors provide ultra-high reflectivity (98%) for use in lighting and illumination. Luminaires lined with BrightWhite reflectors can provide up to 30% more light output. BrightWhite reflectors are available as a film, with or without adhesive.

12.


SEWON PRODUCTS x x x x x x x x x x

11.


SEWON AGP ANTI GLARE PLATE

SEWON LUMIEO

AGP provides high central (on-axis) brightness, to reduce

PM M A /PS D IF F U S ER F O R L A M P HID ING

over 65 degrees visual glare and helps to achieve the

Premium white acrylic or polystyrene sheet which provides

Unified Glare Rating (URG<19) of luminaires. It provides a

both high transmission and excellent lamp hiding

unique de-glaring and high efficiency. It has a soft cut-off

capabilities. The diffusion comes from a combination of a

with visual appeal and LED hiding ability.

very fine surface texture and special diffusing additives.

SEWON RD9 STANDARD

SEWON RDE 90

CU STO MIZED LIGHT GUID E PA N EL

CU S TO M IZ ED L IG HT G U ID E PA NEL

Innovative light guide plate, utilizing optical grade PMMA

Customized Light Guide Plate, to fit a wide range of fixture

resin and a unique pattern design

geometries, with quick turnaround and no tooling charges.

which increases the spread of light versus traditional light

The base material is ideally PMMA, with a laser engraved

guide plate options, for highest efficiencies.

side and one side unstructured.

12.


Deutschland / Germany JO GmbH & Co. KG Bruchstraße 89 D-57462 Olpe Phone: +49 (0) 27 61. 93 54 - 0 Fax: +49 (0) 27 61. 93 54 - 42 E-Mail: sales@jungbecker.de Web: www.jungbecker.de Außerhalb Deutschlands / Outside Germany InterTek Trading AG Othmarstrasse 8 CH-8008 Zürich Phone: +41 (0) 44 250 6450 E-Mail: sales@intertektrading.com Web: www.intertektrading.com


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