Vischer & Bolli
www.vb-tools.com
Obstruction free 5-side machining More and more companies are investing in 5 axis machining centres to enable increasingly challenging requirements for more complex work-pieces, shorter run times and smaller batch sizes to be satisfied. Growing importance therefore attaches to the workholding method for which new solutions must be found.
The optimal solution for the following key requirements unrestricted all-around access to the work-piece a optimum clamping height above the table high clamping force b, secure clamping with grip jaws b low clamping depth c suitability for raw or premachined, cubical, round or shaped parts c un-parallel parts are easily clamped e variable clamping range, 1 - > 1000 mm (0,1” - > 40”) minimum weight easy loading flexibility operational from two sides
1
With a clamping depth of just 4 or 8 mm and a freely selectable clamping height of 100, 125, 150 and 175 mm (page 3)above the table, machining is done in the best possible position for machine tool and work-piece. This creates the possibility of working with the shortest and most stable tools. Cubic or round blank work-pieces can be clamped form fit (page 12) with the grip jaws with no need for previous embossing! Moreover pre-machined work-pieces can be clamped accurately using machinable soft jaws (page 13) and support-plates (page 13). The clamping range is limited only by the size of the machine table. 3
5
8 mm (0,315“) 4 mm (0,157“)
4
3
4
2
Vischer & Bolli
www.vb-tools.com
The clamping unit can be mounted directly on T-slot (page 5) or grid machine tables (page 6), grid-plates, pallets or on a base plate (page 4). This base plate includes a number of bores that permit a direct link to the zero point clamping system as well as to most T-slot or grid machine tables.
The clamping force is generated right below the clamping surface. This completely prevents spreading of the clamping jaws, as can happen if conventional high clamping jaws are used on bed rails with a low mounted spindle. 2
2 parallel clamping
conventional opens under working strain
Clamping force no flare out under tension Clamping force
3
Vischer & Bolli
www.vb-tools.com
Clamping range Clampin
height 100 / 125 / 150 / 175 (3.937“/ 4.921“/ 5.906“/ 6.890“)
10 (3 0mm .9 37 “)
g range
Part no. 742010-120 742010-220 742010-320
Spindle
Spindle length
Clamping range
max. tightening
120 mm (4.724“) 220 mm (8.661“) 320 mm (12.598“)
0 – 120 mm (4.724“) 0 – 220 mm (8.661“) 0 – 320 mm (12.598“)
100 Nm / 75 ft-lbs
Spindle setup Secure spindle nut part no. 742008 with set screws part no. 742 SM5x6 on locking slots Spindle nut part no. 742008
Locking screw part no. 742 M6x30
Locking slot
Mount locking nut part no. 742009 with play, secure with locking screw part no. 742 M6x30
Spindel Locking slot
Driving sleeve part no. 742011, secure with locking screw part no. 742 M6x30
Mounting adapter part no. 742000 Mounting aid for driving sleeve or locking nut
Locking nut part no. 742009 minimum thread reach in to driving sleeve
Locking screw part no. 742 M6x30
Spindle max. tightening 100 Nm / 75 ft-lbs Mounting adapter part no. 742000 Mounting aid for driving sleeve or locking nut
4
Locking screw part no. 742 M6x30
Vischer & Bolli
www.vb-tools.com
Set to fit T-slot baseplate 22
Set consisting of:
15
Vise with mounting blocks and T-slot baseplate – 1 x spindle 120 mm (Pos.15 see page 3) clamping range 0-120 mm – 2 x grip jaw 8 mm (Pos.22 see page 12)
part no. 742010-120 part no. 742006-8
ready to use on most machine tables 2
10 1
Part no. 742600-T126
L = 600 mm
Part no. 742500-T126
L = 500 mm
Part no. 742400-T126
L = 400 mm
vb 5 ax 100 - 175
T-slot baseplate 742...-T126
Price $ x
x
x
x
x
x x
x
x
x
x
x x
x
x
x
x
x
x
x x
x
x
L
100
height 175
250
x
height 100/125/150
Order no. 742 Set 01 742 Set 02 742 Set 03 742 Set 04 742 Set 05 742 Set 06 742 Set 07 742 Set 08 742 Set 09 742 Set 10 742 Set 11 742 Set 12
vb 5 ax 100 - 150
height
vb 5 ax 100 - 100
width
vb 5 ax 100 - 125
Vise with mounting blocks fixed jaw side part no. 742001-63 moving jaw side part no. 742002-63
- 100
Accessories see page 8
5
Vischer & Bolli
www.vb-tools.com
Set to fit T-slot machine table 22
Mounting blocks assembly
15 2
Ø
14+0,2 -0,0
Ø
12+0, 2 -0,0
Ø
10+0,2 -0,0
10 screw M12x45 9 shoulder bush
Pos.9 shoulder bush
Ø16
18 H7
8 key way nut 11
1
11 T-nut
Set consisting of:
mounting block
12 g7
Pos.8 key way nut
14 g7
to fit T-slot
16 g7
Vise with mounting blocks Pos.1 + Pos.2 (see page 11)
18 g7
moving jaw side Part no. 742002-1
fixed jaw side Part no. 742001-1
moving jaw side Part no. 742002-40
moving jaw side Part no. 742002-50
fixed jaw side Part no. 742001-50
moving jaw side Part no. 742002-63
fixed jaw side Part no. 742001-63
vb 5ax - 100 - 175
vb 5ax - 100 - 125
Price $
742 Set 30 742 Set 31 742 Set 32 742 Set 33 742 Set 34 742 Set 35 742 Set 36 742 Set 37 742 Set 38 742 Set 39 742 Set 40 742 Set 41 742 Set 42 742 Set 43 742 Set 44 742 Set 45
Accessories see page 8
6
Mounting blocks to fit T-slot machine table (see page 11) Pos. 1 (fixed jaw side) Pos. 2 (moving jaw side)
Vise
height
vb 5ax - 100 - 100 Order no.
Pos.11 T-nut
(Pos.22) part no. 742006-8
- 100 width
T-slot
part no. 742001-1814 part no. 742001-1612 part no. 742 M12x45 part no. 775-PT06-1412 part no. 742010-120
fixed jaw side Part no. 742001-40
(Pos.8) (Pos.9) (Pos.10) (Pos.11) (Pos.15)
vb 5ax - 100 - 150
– 2 x key way nut T18-T14 – 8 x shoulder bush Ø16 -Ø12 – 8 x screw M12x45 – 8 x T-nut – 1 x spindle 120 mm clamping range 0-120 mm – 2 x grip jaw 8 mm
x
x
x
x
x
x
x
x x
x
x
x
x
x
x
x x
x
x
x
x
x
x
x x x x x
x x x x
Vischer & Bolli
www.vb-tools.com
Set to fit grid machine table 22
Set consisting of:
Vise with mounting blocks (Pos.1 + Pos.2) mounted to off-center-position-grid spacing 50 or 40 by brackets. 15
shows 175 mm height
– 1 x spindle 120 mm clamping range 0-120 mm – 2 x grip jaw 8 mm – 4 x bracket to grid 50 Ø16 – 8 x shoulder bolt M16 for grid 50 or – 4 x bracket to grid 40 Ø12 – 8 x shoulder bolt M12 for grid 40
2
(Pos.15 see page 3) part no. 742010-120 (Pos.22 see page 12) part no. 742006-8 (Pos.29) part no. 742015-50 (Pos.30) part no. PT31-1665 (Pos.29) (Pos.30)
part no. 742015-40 part no. 742 M12-36-55
1
30
29 30
- 100
Order no.
Mounting blocks to fit grid, spacing 50 or 40 (see page 11) Pos. 1 (fixed jaw side) Pos. 2 (moving jaw side)
vb 5ax 100 - 175
vb 5ax 100 - 125
vb 5ax 100 - 150
Vises
height
vb 5ax 100 - 100
width
grid spacing 50 Ø16M16
grid spacing 40 Ø12M12
mounting blocks to fit on off-center-position-grid by brackets part no. 742015-50
mounting blocks to fit on off-center-position-grid by brackets part no. 742015-40
fixed jaw side part no. 742001-50
fixed jaw side part no. 742001-40
moving jaw side part no. 742002-50
moving jaw side part no. 742002-40
(set fits 630 pallets)
Price $
742 Set 50 742 Set 51 742 Set 52 742 Set 53 742 Set 54 742 Set 55 742 Set 56 742 Set 57
x
x
x
x x
x
x
x x
x
x
x x
x
x
x
Blank mounting blocks part no. 742002-1 / 742001-1 to fit on center-position-grid 50 Ø16M16 mounted with brackets part no. 742015-50 (set fits 500 pallets) Blank mounting blocks can be machined to fit any custom size 742 Set 60 742 Set 61 742 Set 62 742 Set 63 742 Set 64 742 Set 65 742 Set 66 742 Set 67
x
Mounting blocks part no. 742001-63 / 742002-63 to fit on center-position-grid 40 Ø12M12 mounted with brackets part no. 742015-40
x
x
x x
x
x
x x
x
x
x x x
x x
Accessories see page 8 7
Vischer & Bolli
www.vb-tools.com
Parts list 23
23
22
18
16
17
15
23 31
21
20 7 20
19
4
6 5
3
14
30 14
13
29 30
7
9
29 13
2
1
29
11
12 10
8
11
Vischer & Bolli
Pos. Description
1
2
3 4 5 6 7 8 9
10
11
12
13 14 15 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 31
mounting block fixed jaw T63 mounting block fixed jaw G50 T100 mounting block fixed jaw G40 T80 mounting block fixed jaw blank mounting block moving jaw T63 mounting block moving jaw G50 T100 mounting block moving jaw G40 T80 mounting block moving jaw blank adapter plate 125 adapter plate 150 adapter plate 175 fixed jaw torsion plate for height 100 torsion plate for height 125 torsion plate for height 150 torsion plate for height 175 moving jaw socket screw M8x30 (mounting torsion plate to moving jaw side) socket screw M8x35 (mounting 2 torsion plates to moving jaw side) shoulder bolt M12x20-35 for height 100 shoulder bolt M12x45-60 for height 125 shoulder bolt M12x70-85 for height 150 shoulder bolt M12x95-110 for height 175 base plate 250x400x45 T-slot 14 -126 base plate 250x500x45 T-slot 14 -126 base plate 250x600x45 T-slot 14 -126 T-nut 12 M10 (corresponding to T-slot on table) T-nut 14 M12 (corresponding to T-slot on table) T-nut 16 M14 (corresponding to T-slot on table) T-nut 18 M16 (corresponding to T-slot on table) T-nut 20 M18 (corresponding to T-slot on table) key way nut T18-T12 key way nut T18-T14 key way nut T18-T16 key way nut T18-T18 shoulder bush Ø16 -Ø10 shoulder bush Ø16 -Ø12 shoulder bush Ø16 -Ø14 socket screw M12x45 (standard) socket screw M16x55 spindle 120mm spindle 220mm spindle 320mm spindle nut set screw M5x6 for spindle nut locking nut driving sleeve socket screw M6x30 mounting adapter grip jaw 4mm height grip jaw 8mm height soft jaw raw 8mm height grip jaw round 4mm height grip jaw round 8mm height hexagon socket screw M6x12 spacer to support plate on moving jaw side) support plate 100 support plate 125 support plate 150 support plate 175 socket screw M8x45 (mounting support plate to moving jaw side) socket screw M8x16 (mounting support plate to fixed jaw side) socket screw M8x50 (mounting support-plate to moving jaw side fitted with 2 torsion plates) bracket grid 40 - Ø12 M12 bracket grid 50 - Ø16 M16 shoulder bolt for grid 40 - M12-38-60 shoulder bolt for grid 50 - M16-43-65 Workpiece stop
www.vb-tools.com
pcs Part no.
1
1
1 1 1 1 1 2 1 8 4 3
1
8
2
8 8 1 1 4 2 1 4 1 2 2 2 4 4 8 2 2 2 2 2 4 8 8 1
price / pcs $
742001-63 742001-50 742001-40 742001-1 742002-63 742002-50 742002-40 742002-1 742004-125 742004-150 742004-175 742004 742007-100 742007-125 742007-150 742007-175 742005 742 M8x30 742 M8x35 742 M12-20-35 742 M12-45-60 742 M12-70-85 742 M12-95-110 742400-T126 742500-T126 742600-T126 775 PT06-1210 775 PT06-1412 775 PT06-1614 775 PT06-1816 775 PT06-2018 742001-1812 742001-1814 742001-1816 742001-1818 742001-1610 742001-1612 742001-1614 742 M12x45 742 M16x55 742010-120 742010-220 742010-320 742008 742 SM5-6 742009 742011 742 M6x30 742000-00 742006-4 742006-8 742006-R8 742006-C4 742006-C8 742 M6-12 742014 742012-100 742012-125 742012-150 742012-175 742 M8-45 742 M8-16 742 M8-50 742015-40 742015-50 742 M12-38-60 PT31-1665 742 6AWSM
9
Vischer & Bolli
www.vb-tools.com
T-slot baseplate Matches all common machine-tool tables and
Zero-Point System
400mm (15.748“)
45mm (1.772“)
=
=
8x for M16 mounting holes
111mm (4.370“) 100mm (3.937“)
25mm (0.984“)
40mm (1.575“) 25mm (0.984“) 0 25mm (0.984“) 40mm (1.575“) =
250mm (9.843“)
14mm (0.551“)
8x for M12 mounting holes
=
25mm (0.984“)
14 H7 (0.551“) 126 (4.961“)
4x DockLock 1t plug bores Ø25 (Ø0.984“)
vb DockLock spacing 200±0.01 (7.874“) 21,4mm (0.843“)
vb DockLock spacing 200±0.01 (7.874“)
6mm (0.236“)
11mm (0.433“)
Part no. 742400-T126
100mm (3.937“) 111mm (4.370“)
=
21,4mm (0.843“)
12x for M16 mounting holes
=
8x for M12 mounting holes
111mm (4.370“) 100mm (3.937“)
250mm (9.843“)
=
25mm (0.984“) 14mm (0.551“)
vb DockLock spacing 200 ±0.01 (7.874“)
6mm (0.236“)
4x DockLock 1t plug bore Ø25 (Ø0.984“)
vb DockLock spacing 200 ±0.01 (7.874“)
25mm (0.984“)
14 H7 (0.551“)
40mm (1.575“) 25mm (0.984“) 0 25mm (0.984“) 40mm (1.575“)
=
126 (4.961“)
(5.906“) (6.299“) (6.575“) (7.087“)
500mm (19.685“)
45mm (1.772“) 11mm (0.433“)
150mm 160mm 167mm 180mm
125mm (4.921“)
180mm 167mm 160mm 150mm
Slot for mounting by brackets part no. 751172
125mm (4.921“)
(7.087“) (6.575“) (6.299“) (5.906“)
0
4xM10x25/45 4xM10x0.984“/1.77“
Part no. 742500-T126
100mm (3.937“)
225mm (8.858“) 230mm (9.055“)
180mm (7.087“)
4x DockLock 1t plug bore Ø25 (Ø0.984“) vb DockLock spacing 200 ±0.01 (7.874“) 21,4mm (0.843“)
=
16x for M16 mounting holes
= 8x for M12 mounting holes
111mm (4.370“) 100mm (3.937“)
40mm (1.575“) 25mm (0.984“) 0 25mm (0.984“) 40mm (1.575“)
=
250mm (9.843“)
14mm (0.551“)
=
25mm (0.984“)
25mm (0.984“)
vb DockLock spacing 200 ±0.01 (7.874“
6mm (0.236“) 14 H7 (0.551“) 126 (4.961“)
4xM10x25/45 4xM10x0.984“/1.77“
600mm (23.622“)
45mm (1.772“) 11mm (0.433“)
150mm (5.906“) 160mm (6.299“)
125mm (4.921“)
125mm (4.921“)
160mm (6.299“) 150mm (5.906“)
230mm (9.055“) 225mm (8.858“)
180mm (7.087“)
0
111mm (4.370“)
Part no. 742600-T126
100mm (3.937“)
10
280mm (11.024“)
225mm (8.858“)
250mm (9.843“)
180mm (7.087“)
150mm (5.906“) 160mm (6.299“)
125mm (4.921“)
0 125mm (4.921“)
160mm (6.299“) 150mm (5.906“)
180mm (7.087“)
225mm (8.858“)
250mm (9.843“)
280mm (11.024“)
111mm (4.370“) 4xM10x25/45 4xM10x0.984“/1.77“
Vischer & Bolli
www.vb-tools.com
Mounting blocks moving jaw side part no. 742002-40
0.4
72"
)
148±0,01 (5.827")
Use for: – T-slot 63 center-position / off-center-position – Center-position-grid 40 Ø12M12 mounted with brackets (Pos.29) – fits 400 pallets (clamped by brackets)
21mm (0.827“) 1mm (0.039“)
40mm (1.575“) 40mm (1.575“) 15mm (0.591“)
1mm (0.039“)
21mm (0.827“)
28mm (1.102“)
184±0,01 (7.244")
Use for: – Customizing – Center-position-grid 50 Ø16M16 mounted with brackets (Pos.29) – fits 500 pallets (clamped by brackets)
50mm (1.969“) 50mm (1.969“) 50mm (1.969“)
130mm (5.118")
100mm (3.937")
70mm (2.756") 63mm (2.480")
31,5mm (1.240")
0
31,5mm (1.240")
180mm (7.087“)
30" 0.6 (Ø
200mm (Raster 50) (7.874" grid 50)
)
30"
21mm (0.826")
)
")
0.6
)
63mm (2.480")
145mm (5.709“)
130mm (5.118") (Ø
0.6
30"
)
200mm (Raster 50) (7.874" grid 50)
(Ø
72"
0.4
0.4
(Ø 40mm 0.472 ") (1.575")
184±0,01 (7.244")
fixed jaw side part no. 742001-1
72
(Ø
40mm (1.575")
0
moving jaw side part no. 742002-1
90mm (3.543") 30mm (1.181")
) 72" 0.4
(Ø
160mm (Raster 40) (6.299" grid 40)
bracket grid 50 - Ø16 M16 part no. 742015-50
3 0.6
fixed jaw side part no. 742001-63
35mm (1.378“)
(Ø
72") (Ø 0.4
160mm (Raster 40) (6.299" grid 40)
21mm (0.827“)
Use for: – Grid 40 center-position / off-center-position – T-slot 80 center-position / off-center-position – T-slot 120 off-center-position – Off-center-position-grid 40 Ø12M12 mounted with brackets (Pos.29)
30mm (1.181")
63mm (2.480")
40mm (1.575") 60mm (2.362") 80mm (3.150")
80mm (3.150") 60mm (2.362") 40mm (1.575")
188±0,01 (7.402")
21mm (0.826")
31,5mm (1.240")
31,5mm (1.240")
0
63mm (2.480")
200mm (Raster 40) (7.874" grid 40)
110mm (4.331")
30" 0.6 (Ø
50mm 50mm (1.969") (1.969") 100mm (3.937")
50mm (1.969")
75mm (2.953")
50mm (1.969")
100mm (3.937")
75mm (2.953")
0
130mm (5.118")
21mm (0.826")
) 72"
148±0,01 (5.827")
(Ø
12,5mm (0.4921“)
40mm (1.575")
(Ø
)
fixed jaw side part no. 742001-40 0.4 (Ø
234±0,01 (9.213")
moving jaw side part no. 742002-63
21mm (0.826")
28mm (1.102“)
40mm (1.575") 60mm (2.362") 80mm (3.150")
100mm (3.937")
50mm (1.969")
110mm (4.331") ) 30" 0.6 (Ø
200mm (Raster 40) (7.874" grid 40)
2")
30" 0.6 (Ø
) 30" 0.6 (Ø
250mm (Raster 50) (9.843" grid 50)
Use for: – Grid 50 center-position / off-center-position – T-slot 100 center-position / off-center-position – T-slot 150 off-center-position – Off-center-position-grid 50 Ø16M16 mounted with brackets (Pos.29) – fits 630 pallets (clamped by brackets)
21mm (0.826")
7 0.4 (Ø
250mm (Raster 50) (9.843" grid 50)
fixed jaw side part no. 742001-50 21mm (0.826")
80mm (3.150") 60mm (2.362") 40mm (1.575")
21mm (0.826")
100mm (3.937")
50mm (1.969")
75mm (2.953")
0
50mm (1.969")
75mm (2.953")
100mm (3.937")
21mm (0.826")
0
188±0,01 (7.402")
234±0,01 (9.213")
bracket grid 40 - Ø12 M12 part no. 742015-40
40mm (1.575“)
moving jaw side part no. 742002-50
21mm (0.827“) 35mm (1.378“)
11
Vischer & Bolli
www.vb-tools.com
Jaws Grip jaw, hardened, 4 mm height part no. 742006-4
Soft jaw part no. 742006-R8 (8 mm in height from support plate)
4
12
4
7
100
100
100
4
8
3,61
Grip jaw, hardened, 8 mm height part no. 742006-8
4
3,61
Grip jaw round, hardened, 4 mm height part no. 742006-C4
4
4
7
8
Grip jaw round, hardened, 8 mm height part no. 742006-C8
Workpiece stop
Part no. 742 6AWSM (Pos.31) see page 9 80
56
28/53
12
Vischer & Bolli
www.vb-tools.com
Support plates Accurate height clamping of premachined work pieces is performed by using support plates in combination with machinable soft jaws. 100 Height mm
Part no.
Support plate Pos.25 Spacer Pos.24 Hexagon socket screw M8x45 Pos.26
100
742012-100 742014 742 M8-45
Support plate Pos.25 Spacer Pos.24 Hexagon socket screw M8x45 Pos.26
125
742012-125 742014 742 M8-45
Support plate Pos.25 Spacer Pos.24 Hexagon socket screw M8x45 Pos.26
150
742012-150 742014 742 M8-45
175
742012-175 742014 742 M8-50
Description Height 100 / 125 / 150 / 175 Âą 0,01 mm
4
Support plate Pos.25 Spacer Pos.24 Hexagon socket screw M8x50 Pos.27
Soft jaw, part no. 742006-R6 see page 12
Spacer (Pos.24) Part no. 742014 hexagon socket screw M8x16 (Pos.27) Part no. 742 M8-16
hexagon socket screw M8x45 (Pos.26) Part no. 742 M8-45
13
Vischer & Bolli
Check list for custom dimensions Height above table: ___________________________________ Clamping length: _____________________________________
T-slot tables T-slot spacing:________________________________________ T-slot width: _________________________________________ Thread size: _ ________________________________________ Center-position slot: Off-center-position slot:
Grid tables Grid spacing: _ _______________________________________ Grid size / thread size: _ _______________________________ Mounting fixed and moving jaw side by brackets: Mounting fixed side to grid, moving side by brackets: Center-position-grid: Off-center-position-grid:
14
www.vb-tools.com
Vischer & Bolli
www.vb-tools.com
Examples of applications
15
CH +41 (0)44 802 15 15 Advice. Orders. Sales Just call us – we are here to help you. Our specialists will be happy to advise you on the products in which you are interested with no obligation.
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Vischer & Bolli AG Machining and workholding Im Schossacher 17 CH-8600 DĂźbendorf
Telefon +41 44 802 15 15 Fax +41 44 802 15 95 info@vb-tools.com www.vb-tools.com