Issuu on Google+


Vischer & Bolli

Obstruction free 5-side machining More and more companies are investing in 5 axis machining centres to enable increasingly challenging requirements for more complex work-pieces, shorter run times and smaller batch sizes to be satisfied. Growing importance therefore attaches to the workholding method for which new solutions must be found.

The optimal solution for the following key requirements unrestricted all-around access to the work-piece a optimum clamping height above the table high clamping force 3400 kg / 7700 lb b, secure clamping with grip jaws c low clamping depth c suitability for raw or premachined, cubical, round or odd shaped parts d un-parallel parts are easily clamped e variable clamping range, 1 - > 1000 mm (0,1” - > 40”) minimum weight easy loading flexibility operational from two sides

1

8 mm (0,315“) 4 mm (0,157“)

With a clamping depth of just 4 or 8 mm [.157” or .315”] and a freely selectable clamping height of 100, 125, 150 and 175 mm [3.93”, 4.92”, 5.90” , 6.89”] (page 4) above the table, machining is done in the best possible position for machine tool and work-piece. This creates the possibility of working with the shortest and most stable tools. Cube, round and odd shaped work-pieces can be clamped to fit their shape easily with the SERRATED grip jaws with no need for previous embossing! Additionally pre-machined work-pieces can be clamped accurately using machinable soft jaws and supportplates . The clamping range is limited only by the size of the machine table. 3 4 5

3

4

for full specifications & ordering information visit the web site 2

www.5axisvise.com


Vischer & Bolli

The vise can be mounted directly on T-slot (page 6) or grid machine tables (page 7), grid-plates, pallets or on a base plate (page 5). This base plate includes a number of holes that permit a link to most T-slot or grid machine tables.

The clamping force is generated right below the clamping surface. This completely prevents spreading of the clamping jaws, as can happen if conventional high clamping jaws are used on bed rails with a low mounted spindle. 2

2

conventional

parallel clamping

opens under working strain

Clamping force no flare out under tension Clamping force

for full specifications & ordering information visit the web site

www.5axisvise.com

3


Vischer & Bolli

Clamping capacity Clampin

height 100 / 125 / 150 / 175 (3.937“/ 4.921“/ 5.906“/ 6.890“)

1 (3. 00 93 7“ )

g range

Part no. 742010-120 742010-220 742010-320

Spindle

Spindle length

Clamping range

120 mm (4.724“) 220 mm (8.661“) 320 mm (12.598“)

0 – 120 mm (4.724“) 0 – 220 mm (8.661“) 0 – 320 mm (12.598“)

max. tightening clamping force 120 Nm / 90 ft-lb 3400 kg / 7700 lb

Clamping of larger parts is easily done by joining 2 or more spindles together with the coupling nut.

Spindle setup

Secure spindle nut part no. 742008 with set screws part no. 742 SM5x6 on locking slots Spindle nut part. no. 742008

Locking screw part no. 742 M6x30

Locking slot

Mount locking nuts part no. 742009 with play, secure with locking screw part no. 742 M6x30

Spindle Locking slot

Driving sleeve part no. 742011, secure with locking screw part no. 742 M6x30

Mounting adapter part no. 742000 Mounting aid for driving sleeve or locking nut

Locking nuts part no. 742009 minimum thread reach in to driving sleeve

Locking screw part no. 742 M6x30

Spindle max. tightening 120 Nm / 90 ft-lb clamping force 3400 kg / 7700 lb Mounting adapter part no. 742000 Mounting aid for driving sleeve or locking nut

for full specifications & ordering information visit the web site 4

www.5axisvise.com

Locking screw part no. 742 M6x30


Vischer & Bolli

Set to fit T-slot baseplate 22

Set consisting of:

15

Vise with mounting blocks and T-slot baseplate – 1 x spindle 120 mm (4.724“) (Item. 15) part no. 742010-120 clamping range 0-120 mm – 2 x grip jaw 8 mm (0,315“) (Item. 22 ) part no. 742006-8 ready to use on most machine tables 2

10 1

Part no. 742600-T126

L = 600 mm (23,622”)

Part no. 742500-T126

L = 500 mm (19.685”)

Part no. 742400-T126

L = 400 mm (15.748”)

T-slot baseplate 742...-T126

vb 5 ax 100 - 175

vb 5 ax 100 - 150

height mm

vb 5 ax 100 - 100

width mm

vb 5 ax 100 - 125

Vise with mounting blocks fixed jaw side part no. 742001-63 moving jaw side part no. 742002-63

- 100

Order no. x

x

x

x

x

x x

x

x

x

x

x x

x

x

x

x

x x

x

x

x

L

250 (9.843“)

(3.937“/ 4.921“/ 5.906“)

x

height 175 (6.890“)

height 100/125/150

x

100 (3.937“)

742 Set 01 742 Set 02 742 Set 03 742 Set 04 742 Set 05 742 Set 06 742 Set 07 742 Set 08 742 Set 09 742 Set 10 742 Set 11 742 Set 12

for full specifications & ordering information visit the web site

www.5axisvise.com

5


Vischer & Bolli

Set to fit T-slot machine table 22

Mounting blocks assembly

15 2

Ø

14+0,2 -0,0

Ø

12+0, 2 -0,0

10 screw M12x45 9 shoulder bush

Item. 9 shoulder bush

+0,2 Ø 10 -0,0 ø16

18 H7

8 key way nut 11

1

11 T-nut

Set consisting of:

mounting block

12 g7

Item. 8 key way nut

14 g7

to fit T-slot

16 g7

Vise with mounting blocks Item. 1 + Item. 2

18 g7

Item. 11 T-nut

(Item. 22) part no. 742006-8

moving jaw side Part no. 742002-1

fixed jaw side Art. Nr. 742001-1

moving jaw side Part no. 742002-63

fixed jaw side Part no. 742001-63

vb 5ax - 100 - 175

vb 5ax - 100 - 125

vb 5ax - 100 - 100

vb 5ax - 100 - 150

Vise

height mm

moving jaw side Part no. 742002-40

Mounting blocks to fit T-slot machine table (see page 11) Item. 1 (fixed jaw side) Item. 2 (moving jaw side)

moving jaw side Part no. 742002-50

- 100 width mm

T-slot

part no. 742001-1814 part no. 742001-1612 part no. 742 M12x45 part no. 775-PT06-1412 part no. 742010-120

fixed jaw side Part no. 742001-40

(Item. 8) (Item. 9) (Item. 10) (Item. 11) (Item. 15)

fixed jaw side Part no. 742001-50

– 2 x key way nut T18-T14 – 8 x shoulder bush Ø16 -Ø12 – 8 x screw M12x45 – 8 x T-nut – 1 x spindle 120 mm (4.724“) clamping range 0-120 mm – 2 x grip jaw 8 mm (0,315“)

Order no. 742 Set 30 742 Set 31 742 Set 32 742 Set 33 742 Set 34 742 Set 35 742 Set 36 742 Set 37 742 Set 38 742 Set 39 742 Set 40 742 Set 41 742 Set 42 742 Set 43 742 Set 44 742 Set 45

x

x

x

x

x

x

x

x x

x

x

x

x

x

x

x x

x

x

x

x

x

x

x x

x

x

x

x x

for full specifications & ordering information visit the web site 6

www.5axisvise.com

x x


Vischer & Bolli

Set to fit grid machine table 22

Set consisting of:

Vise with mounting blocks (Item. 1 + Item. 2) mounted to off-center-position-grid spacing 50 or 40 by brackets. – 1 x spindle 120 mm (4.724“) clamping range 0-120 mm – 2 x grip jaw 8 mm (0,315“) – 4 x bracket to grid 50 Ø16 – 8 x shoulder bolt M16 for grid 50 or – 4 x bracket to grid 40 Ø12 – 8 x shoulder bolt M12 for grid 40

15

2

(Item. 15)

part no. 742010-120

(Item. 22) (Item. 29) (Item. 30)

part no. 742006-8 part no. 742015-50 part no. PT31-1665

(Item. 29) (Item. 30)

part no. 742015-40 part no. 742 M12-36-55

1

30

29 30

- 100

vb 5ax 100 - 175

vb 5ax 100 - 150

vb 5ax 100 - 125

height mm

vb 5ax 100 - 100

width mm

Mounting blocks to fit grid, spacing 50 or 40 (see page 11) Item. 1 (fixed jaw side) Item. 2 (moving jaw side)

Vises

grid spacing 50 Ø16M16

grid spacing 40 Ø12M12

mounting blocks to fit on off-center-position-grid by brackets part no. 742015-50

mounting blocks to fit on off-center-position-grid by brackets part no. 742015-40

fixed jaw side part no. 742001-50

fixed jaw side part no. 742001-40

moving jaw side part no. 742002-50

moving jaw side part no. 742002-40

(set fits 630 pallets)

Order no. 742 Set 50 742 Set 51 742 Set 52 742 Set 53 742 Set 54 742 Set 55 742 Set 56 742 Set 57

x

x

x

x x

x

x

x x

x

x

x x

x

x

x

Blank mounting blocks part no. 742002-1 / 742001-1 to fit on center-position-grid 50 Ø16M16 mounted with brackets part no. 742015-50 (set fits 500 pallets) Blank mounting blocks can be machined to fit any custom size 742 Set 60 742 Set 61 742 Set 62 742 Set 63 742 Set 64 742 Set 65 742 Set 66 742 Set 67

x

Mounting blocks part no. 742001-63 / 742002-63 to fit on center-position-grid 40 Ø12M12 mounted with brackets part no. 742015-40

x

x

x x

x

x

x x

x

x

x x

x

x

x

for full specifications & ordering information visit the web site

www.5axisvise.com

7


Examples of applications

TOMBSTONECITY 3901 SE Saint Lucie Blvd Stuart FL 34997

Ph (631) 385 - 9452 Fax (631) 424 - 6575 info@tombstonecity.com www.tombstonecity.com Vischer & Bolli AG Machining and workholding Im Schossacher 17 CH-8600 D端bendorf / Switzerland

for full specifications & ordering information visit the web site www.5axisvise.com



5 Axis Vise