Faucet water flow test machine

水流量测试机 WATER FLOW RATE TEST MACHINE

宁波意德西专用设备科技有限公司 NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD. 电话 TEL：+86-574-63077646/+86-13777004313(WECHAT/WHATSAPP) 咨询 QQ： 827971807，微信 wechat: guxingwujiang Email：tradeningbo@foxmail.com 传真 FAX：+86-574-63077648 网址 WEB：www.yidexi.cn 地址：浙江省宁波杭洲湾新区滨海一路欧洲工业园 A 区 ADD：EUROPEAN INDUSTRIAL PARK ZONE A, HANGZHOU BAY NEW ZONE, NINGBO, ZHEJIANG, CHINA

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目

录

CATALOGUE 一 、 适 用 范 围 UTILITY FIELD 二 、 安 装 要 求 INSTALLMENT 三 、 设 备 操 作 及 参 数 的 调 用 EQUIPMENT

OPERATION

AND

PARAMETER

USAGE 四 、 参 数 的 设 定 与 修 改 PARAMETER SET AND CHANGE 五 、 注 意 事 项 及 维 护 保 养 REMARK AND MAINTAIN 六 、 故 障 排 除 TOUBLESHOOTING 七 、 保 修 条 例 GARANTEE 八 、 附 表 参 数 备 注 ACCESSORIES

OF

DIAGRAM,

AND REMARK

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PARAMETER

一、 适用范围 UTILITY FIELD 本设备主要用于卫浴行业中水龙头腔体的水流量测试，采用水压压力检测产品 测试方法。该产品能智能测试判断产品的水流量大小，流量参数可以设置，测试结 果可以方便的读取。如测试产品不合格，可以直接在触摸屏方便读取。 This equipment is mainly used in the water flow test of the faucet cavity in the sanitary industry, and use the hydraulic pressure testing method. The product can intelligently test and determine the product's water flow, the flow parameters can be set, and the test results can be easily read. If the test product is unqualified, it can be read directly in the touch screen.

二、 安装要求 INSTALLMENT 1、供电电源为 380V 50Hz，设备必须安全接地！ Power supply is 380V 50Hz, equipment must be securely grounded!

2、必须有通过气源过滤器处理后的干净（0.8±0.05）Mpa 的总气源。 There must be a clean (0.8 + 0.05) Mpa air source after the air filter treatment.

3、设备水泵输出压力为 0.7MPa 左右。 The output pressure of equipment water pump is about 0.7MPa.

三、设备的操作及参数的调用 EQUIPMENT OPERATION AND PARAMETER USAGE 1、检查电源、气源是否接好； Check whether the power supply and air supply are connected; 2、检查稳压过滤器（图 1）总气压（建议调到(0.8±0.05)Mpa； Check the pressure regulator filter (Figure 1) general pressure (recommended transfer to (0.8 + 0.05) Mpa; 3、按下“触摸屏电源按钮”（图 1）启动（绿色）的按钮，进入设备信息界面，随 意点击设备信息界面的任一处，出现如下主菜单界面： Press the "touch screen power button" (Figure 1), start (green) button, access the device information interface, click anywhere at the device information interface, appear the following main menu interface:

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4、把所要测试的产品装夹到夹具底座上，点击“手动调试”进入调试夹具界面；此 界面主要功能是检测调试新夹具的密封性，以便对夹具漏气部位进行修改。 Clamp all products need to test to the fixture base, click manual adjust into adjust fixture interface; the main function of this interface is adjust fixture of tightness testing, in order to modify the leak position of the fixture. 一路夹具调试 fixture adjust 1#： 点击:水压→夹紧→堵进→冷腔→热腔→吹气→复位（点击成功红色灯变绿 色），调试完之后再按排气和复位键。 Click: water pressure, clamp, stock into, cold cavity, hot cavity, air inlet, reset (after click, red light turn green), and then press the exhaust and reset button after adjust. 二路夹具调试 fixture adjust 2#：

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点击:水压→夹紧→堵进→冷腔→热腔→吹气→复位（点击成功红色灯变绿 色），调试完之后再按排气和复位键。 Click: water pressure, clamp, stock into, cold cavity, hot cavity, air inlet, reset (after click, red light turn green), and then press the exhaust and reset button after adjust.

5、点击上图压力校准“压力校准”按钮进入如下界面进行初始差差值校正，校正为“0” 是最理想的。 Click the "pressure calibration" button above to enter the following interface for initial differential correction. The correction is "0", which is ideal. 量程上限输入框 upper range input 量程下限输入框 Lower range input 校准值输入框 Calibration value input

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6、再点击“主菜单” 进入主菜单界面，再点击“计数”进入参数设定界面。如下： Click the "main menu" to enter the main menu interface, and then click "count" to enter the parameter setting interface. As follows:

7、点击按钮“主菜单” 进入主菜单界面，再点击“参数设定”进入参数设定界面。 如下图： Click the button "main menu" to enter the main menu interface, and then click "parameter settings" to enter the parameter setting interface. Following chart:

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8、再点击“参数设定”键，进入参数密码：用户名：ADMIN、密码：ITC7020。输入 好密码后，点击“解锁健”后，再点击“参数界面健”后，进入参数界面，如下图： and then click the "parameter settings" key, enter the parameter password: user name: ADMIN, password: ITC7020. After entering the password, click "unlock key", then click the "parameter interface", then enter the parameter interface, as shown below: 输入用户名及密码后 解锁键 Enter the user name and password and then unlock

解锁后进入参数界面 键 Unlock and enter parameter interface

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新键默认参数值键 build new parameter key

当前参数保存键 current parameter save key 当前参数下载键 Current parameter download key

当前参数删除键 Current parameter delete key

工位数选择键 Working

position

select key

参数名选择键 Parameter select key

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9、点击上图“工位数选择键”选择好工位数后，再点击“参数名选择键”选择好所要 测试的参数名；分别设置好 1#、2#工位参数。如下图： click on the figure " Working position select key", select the working position, and then click the "parameter name select key", select the name of parameter need to test; set up 1#, 2# station parameters. See following chart:

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10、上图参数设定好 1#、2#路好后，点击“当前参数保存键”，再点击“当前参数 下载键”，再点击“主菜单”键进入测试界面。 After the above parameters set of 1#, 2#, click the "current parameter save key", then click the "current parameter download key", and then click the "main menu" button to enter the test interface.

流量值显示框

1#工位测试位置选择健

流量值显示框

2#工位测试位置选择健

Flow rate display

1# station test position select

Flow rate display

2# station test position select

11、进入测试界面，双手按下“1#测试启动按钮”，测试机就会按设定的参数进行测试， 测试流程如下： enter the test interface, both hands press "1# test start button", the test machine will be test according to the set parameters, the test process is as follows: 阀前冷腔测试（可选）→阀前热腔测试（可选）→阀前冷热腔测试（可选）→阀后 冷腔测试（可选）→阀后热腔测试（可选）→阀后冷热腔测试（可选）→吹气→复 位； 注：测试阀后步骤时，每步应按“水压测试按钮”进行下一步测试； The cold cavity test before open (optional), The hot cavity test before open (optional), The cold and hot cavity test before open (optional), The cold cavity test when open (optional), The hot cavity test when open (optional), The cold and hot cavity test when open (optional), air inlet, reset; note: when open test steps, need to press “water pressure 第 10 页 共 22 页

test” button to the next step; 12、测试完一个产品后，再测试下一个产品时，应先把产品安装在夹具上夹好，再按下 “1#测试启动按钮” （图 1）进行测试。不测试时请先关掉气源和电源。如长期不使用 则应排尽设备上的气压。 after you test a product and then test the next product, you should first fixl the product on the fixture, and then press the "1# test start button" (Figure 1) to test. please turn off the air source and power supply if not use. If it is not used for a long time, the air pressure in the equipment shall be exhausted.

四、参数的设定和修改 PARAMETER SET AND CHANGE 1、第一次设定参数或对参数进行更改按以下步骤进行。 The first step is to set parameters or change the parameters. Follow these steps.

2、进入“设备的操作和参数调用”第 6 步的界面，进入如下界面输入进入参数密码： Enter the "sixth step" interface for machine operations and parameter calls, enter the following interface, and enter the parameter password: 用户名：ADMIN、密码：ITC7020。现已参数名为：ABC 为例 User name: ADMIN, password: ITC7020. Now the parameter is called: ABC as an example 3、点击“参数设定”键，进入选择好腔体参数设定界面。 click the "parameter settings" button, and enter the "select the cavity parameter settings interface". 打开默认参数值键 Open default parameter values 当前参数下载键 Current parameter download 当前参数保存键 Current parameter saves

当前参数删除键 Current parameter delete

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工位数选择键 Working

position

select

参数名选择键 Parameter select

4、点击上图“工位数选择键”选择好工位数后，再点击“参数名选择键”选择好所要测 试的参数名；再分别设置好 1#、2#工位参数。如下图： Click on the "select working position", after select the working position, and then click the "parameter name select key", select the name of the parameter to be test, and then set the "1#", "2#" station parameters. Following chart:

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5、点击上图参数栏数字对参数值进行设定及更改设置好各个参数值之后，再点击“当 前参数保存键”进入参数名设置界面。 Click on the parameter column in the figure above to set and change the parameter values, then set the parameter values, and then click the current parameter save key to enter the parameter name setting interface.

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6、点击上图“打开默认参数值键”：新键一套参数，再点击参数名 r2 处更改参数名，然 后在字母区点击 A,B,C,键即可进入如下界面。 click on the figure above to open the default parameter value: build new parameters, and then click the parameter name R2 change the parameter name, and then click A, B, C key, you can enter the following interface.

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7、再点击上图中的“Enter 键”进入下一界面。 and then click on the "Enter" in the figure to enter the next interface.

8、再点击“主菜单”键进入测试界面进入如下界面。 Then click the "main menu" button to enter the test interface and enter the following interface.

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8、设定好 1#参数、2#参数后，再进入测试界面双手按下“1#测试启动按钮”、 “2#测 试启动按钮”，测试机就会按设定的参数进行测试， After set the 1# parameter, the 2# parameter, and then entering the test interface, both hands press the "1# test startup button" and "2# test start button", the test machine will be test according to the set parameters,

六、注意事项及维护保养 REMARK AND MAINTAIN 1、工作电压允许变化范围为额定电压的±10%。 The working voltage is allowed to change ±10% of the rated voltage.

2、必须接地线。 must be grounded.

3、避免灰尘铜屑进入测试气孔，以免堵塞测试孔。 avoid dust, copper debris into the test hole, so as not stock the test hole.

4、接入设备测试的气源必须经过过滤的干净气源（无油污，水份，小颗粒杂质等）。 The air source of the test equipment must be filtered through the clean air source (no oil, water, small particles, impurities, etc.).

5、测试气路中串接的真空过滤器需要每个季度检查一次，适时更换。 vacuum filters inside test channel, need to check every quarter, timely replaced.

6、 每日工作完成后应使设备卸压，放除气路内残存的压缩空气。 After every day work, we should release circuit pressure to clean the compressed air. 第 17 页 共 22 页

七、常见故障排除 TOUBLESHOOTING CODE

TROUBLE

AIR LEAKAGE

1

2

AIR STOCK

3

Cannot start

REASON

SOLUTION

Rubber pad damage

Replace rubber pad

Connector loose

Cut one part and connect again

Connector damaged

Change connector

Faucet not place well

Replace it

Low inlet air pressure

Make sure the air pressure between（0.7±0.05）Mpa

Copper dust enter the air pipe blocked filter

Change filter

Parameter mixed

restart

Start bottom broken

Change start bottom

八、保修条例 1、凡用户在遵守本使用说明书所述各项规定条件下，整机在一年内因制造质量发生故 障或损坏时，凭发票由本公司进行免费维修或更换。 2、凡违反使用说明书有关规定或因外界条件不符合要求而造成的损坏，均不属保修 （换）范围。 3、用户自行对设备进行拆解、改装或设备发生故障后未通知本公司而自行拆修者，本 公司不负责保修。 4、在搬运、安装和使用过程中，由于碰撞等人为原因造成的损坏，不属免费修、换范 围。 1, where the user complies with the requirements specified in this manual, the whole machine will be repaired or replaced free of charge when the quality of manufacture is in trouble or damaged within one year.

2, any violation of the relevant provisions of the instructions, or because the external conditions do not meet the requirements of the damage, are not warranty (change) scope.

3, the user's own equipment dismantling, modification or equipment failure after failing to notify the company and its own repair and repair, the company is not responsible for the warranty.

4, in the handling, installation and use of the process, due to collision and other reasons for the damage, not free repair, change the scope.

九、附表参数备注

1#水龙头参数 FAUCET PARAMETER

出厂值设定 （参考） VALUE SET FOR REFERENCE

1

T 夹紧时间*0.1S

CLAMP TIME*0.1S

10

2

T 堵进时间*0.1S

STOCK IN TIME*0.1S

10

3

T 阀前冷腔进水时间 *0.1S

COLD WATER INLET BEFORE ON*0.1S

80

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4 5 6 7

T 阀前热腔进水时间 *0.1S T 阀前冷热腔进水时间 *0.1S T 阀后冷腔进水时间 *0.1S T 阀后冷腔检测时间 *0.1S

HOT WATER INLET BEFORE ON*0.1S

80

COLD&HOT ON*0.1S

80

WATER

IN-BEFORE

COLD WATER INLET WHEN ON*0.1S

80

COLD WATER TEST WHEN ON*0.1S

40

8

阀后冷腔流量上限 L/min

COLD FLOW CEILING WHEN ON*L/min

50

9

阀后冷腔流量下限 L/min

COLD FLOW ON*L/min

10

10 11

T 阀后热腔进水时间 *0.1S T 阀后热腔检测时间 *0.1S

LOWLIMIT

WHEN

HOT WATER INLET WHEN ON*0.1S

80

HOT WATER TEST WHEN ON*0.1S

40

12

阀后热腔流量上限 L/min

HOT FLOW CEILING WHEN ON*L/min

50

13

阀后热腔流量下限 L/min

HOT FLOW LOWLIMIT WHEN ON*L/min

10

H-COLD WATER INLET WHEN ON*0.1S

80

H-COLD WATER TEST WHEN ON*0.1S

40

H-COLDFLOW ON*L/min H-COLDFLOW WHENON*L/min

WHEN

50

LOWLIMIT

10

14 15

T 阀后冷热腔进水时间 *0.1S T 阀后冷热腔检测时间 *0.1S

CEILING

16

阀后热腔流量上限 L/min

17

阀后热腔流量下限 L/min

18

吹气时间*0.1S

AIR INLET TIME*0.1S

19

报警时间*0.1S

ALARM TIME*0.1S

1000

20

总时间（S）

TOTAL TIME*S

200

50

2#水龙头参数 FAUCET PARAMETER

出厂值设定 （参考） VALUE SET FOR REFERENCE

1

T 夹紧时间*0.1S

CLAMP TIME*0.1S

10

2

T 堵进时间*0.1S

STOCK IN TIME*0.1S

10

COLD WATER INLET BEFORE ON*0.1S

80

HOT WATER INLET BEFORE ON*0.1S

80

COLD&HOT ON*0.1S

80

3 4 5

T 阀前冷腔进水时间 *0.1S T 阀前热腔进水时间 *0.1S T 阀前冷热腔进水时间 *0.1S

WATER

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IN-BEFORE

6 7

T 阀后冷腔进水时间 *0.1S T 阀后冷腔检测时间 *0.1S

COLD WATER INLET WHEN ON*0.1S

80

COLD WATER TEST WHEN ON*0.1S

40

8

阀后冷腔流量上限 L/min

COLD FLOW CEILING WHEN ON*L/min

50

9

阀后冷腔流量下限 L/min

COLD FLOW ON*L/min

10

10 11

T 阀后热腔进水时间 *0.1S T 阀后热腔检测时间 *0.1S

LOWLIMIT

WHEN

HOT WATER INLET WHEN ON*0.1S

80

HOT WATER TEST WHEN ON*0.1S

40

12

阀后热腔流量上限 L/min

HOT FLOW CEILING WHEN ON*L/min

50

13

阀后热腔流量下限 L/min

HOT FLOW LOWLIMIT WHEN ON*L/min

10

H-COLD WATER INLET WHEN ON*0.1S

80

H-COLD WATER TEST WHEN ON*0.1S

40

H-COLDFLOW ON*L/min H-COLDFLOW WHENON*L/min

WHEN

50

LOWLIMIT

10

14 15

T 阀后冷热腔进水时间 *0.1S T 阀后冷热腔检测时间 *0.1S

CEILING

16

阀后热腔流量上限 L/min

17

阀后热腔流量下限 L/min

18

吹气时间*0.1S

AIR INLET TIME*0.1S

19

报警时间*0.1S

ALARM TIME*0.1S

1000

20

总时间（S）

TOTAL TIME*S

200

50

备注 “1#水龙头”、 “2#水龙头”、 “ 流量值上下限大小设定： （这个值是根据客户的要求 ①． 来设定的一个判定标准）

②．“阀后冷腔流量上限”是指阀后测试冷腔流量上限值为 50L/min，（根据客户的要求 来设定的一个判定标准） “阀后冷腔流量下限”是指阀后测试冷腔流量下限值为 10L/min，（根据客户的要求 来设定的一个判定标准） “流量传感器”流量范围为（1.5-159L/min） “进水时间”：是指水龙头腔体通水的时间，依据要求来设定； ③．

④ .“检测时间”是指水龙头腔体通水时的流量检测时间； Remarks 1# faucet, 2# faucet flow rate upper and lower limit values is a standard set according to customer's requirements. 第 20 页 共 22 页

The upper limit of the flow rate of the cold cavity when open refers to the test that the upper limit of the cold cavity flow is 50L/min, which is a standard set according to the customer's requirements.

The lower limit of the flow rate of the cold cavity when open refers to the test that the lower limit of the cold cavity flow is 10L/min, which is a standard set according to the customer's requirements.

"Flow sensor" flow range is (1.5-159L/min) Water inlet time: refers to the faucet cavity water go through time, according to the requirements to set; test time refers to the flow time of the faucet cavity go through the water;

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