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Flake Ice Advantages • Directly formed at low temperatures. ice flakes are as cold as blew (-8°c). • Once formed, ice flakes are dry, clean, beautiful in shape, sanitary and convenient and not likely to lump. • Relatively big contact area and good mobility can ensure their full contact with refrigerated objects to realize good preservation effect. • Without any acute edges and concers ice flakes cannot damage the surfaces of refrigerated objects but extremely benefit storage and delivery.

Flake Ice Evaporator Special design, high efficiency and engergy saving. In the course of evaporator design and development, the internal structure is paid with special attention so as to improve the heat conduction efficiency of the inner wall of evaporator and keep the loop unblocked with special technology. The internally-scraping ice-making mode has been adopted. Under this mode, ice blades scrape ice on the inner wall of the evaporator while the evaporator itself doesn` t move. lt reduces the loss of energy as much as possible, guarantees the supply of cooling agent as well as lowers the probability of cooling agent leakage.

Special material ln terms of the material for the evaporator, a special of kind of imported alloy is adopted. Its heat conduction performance is superior and conforms with international standards for refrigeration and pressure containers.

Special processing technology Special technology of processing alloy material is adopted for the evaporator. We have specially researched and developed a set of technology of welding, surface treatment and stress elimination. Besides we have also adopted sophisticated equipment of welding, heat treatment and stress eliminatin as well as photo-furnace.

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Water return system The water flowing down the inner wall of evaporator flows into the water trough through the water pan at the bottom of evaporator and then into the water tank. The large-area design and structure of water.


Flake Ice Evaporator ’s Model, Performance Parameter and Diagram Evaporating Reducer Circulating temp power pump power

Water pipe

Overflow pipe

Drain pipe

Weight

0,025 kW

1/2”

1/2”

1/2”

0,37 kW

0,03 kW

1/2”

1/2”

-20°c

0,37 kW

0,03 kW

1/2”

5000 kg

-22°c

0,55 kW

0,03 kW

XF8S

8000 kg

-22°c

0,75 kW

XF10S

10000 kg

-25°c

XF15S

15000 kg

XF20S

Dimension

H

Necessary Ref Capacity

108 kg

478

795

4700 kcal/h

1/2”

220 kg

650

969

9400 kcal/h

1/2”

1/2”

290 kg

650

1084

18800 kcal/h

1/2”

1/2”

3/4”

556 kg

920

1331

28200 kcal/h

0,25 kW

3/4”

1/2”

3/4”

836 kg

1160

1600

37600 kcal/h

0,75 kW

0,25 kW

3/4”

3/4”

3/4”

968 kg

1160

1840

47000 kcal/h

-25°c

1,1 kW

0,4 kW

3/4” X2

1-1/4”

1-1/4”

1690 kg

1462

1984

70500 kcal/h

20000 kg

-25°c

1,1 kW

0,4 kW

3/4” X2

1-1/2”

1-1/4”

2634 kg

1600

2862

97000 kcal/h

XF25S

25000 kg

-25°c

1,5 kW

0,75 kW

3/4” X2

1-1/2”

1-1/4”

3622 kg

1600

2881

117500 kcal/h

XF30S

30000 kg

-25°c

1,5 kW

0,75 kW

3/4” X2

1-1/2”

1-1/4”

4500 kg

2337

3092

141000 kcal/h

XF35S

35000 kg

-25°c

1,5 kW

0,75 kW

3/4” X2

1-1/2”

1-1/4”

4500 kg

2337

3092

164500 kcal/h

XF40S

40000 kg

-25°c

2,2 kW

0,75 kW

3/4” X2

2”

1-1/4”

4900 kg

2337

3223

188000 kcal/h

XF45S

45000 kg

-25°c

2,2 kW

0,75 kW

3/4” X2

2”

1-1/4”

4900 kg

2337

3223

211500 kcal/h

XF60S

60000 kg

-25°c

2,2 kW

1,1 kW

1”

2”

1-1/4”

6200 kg

2337

3826

282000 kcal/h

Model

Capacity

XF1S

1000 kg

-20°c

0,18 kW

XF2S

2000 kg

-20°c

XF3S

3000 kg

XF5S

Note: Within the scope, speed up the reducer rotary rate and increase the refrigerant amount, the ice machine production can improve approximately 10% Model and specification can be subject to change without notice. Electrical require: Full electric system complying with the general international standard. Standard condition: Water inlet temp, (+16°c) Ambient temp. (+25°c). Application condition: Ambient temp. (+5°c) y (-40°c) Water temp. (0°c) y (-35°c) Ice thickness: 1,5 - 2,2 mm. Refrigerants: R404A, R717, R507A

Model list

XF 100 W F F: Freon, A: Ammonia W: Water cooling, A: Air cooling S: Evaporator only ( ) ≥ 1T/D, capacity x 100 { Capacity Capacity < 1T/D, capacity x 100, and add 0 before capacity Fresh water flake ice machine { F:SMF: Sea water flake ice machine

The manufacturer reserves the right to make product modifications without notice.

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Flake Ice Machine Features

There are two options available Freon (R507 / R404A) refrigeration units are ussually applied in the small and medium size refrigration systems. Ammonia (NH3) refrigeration units are usually applied in large scale refrigeration.

Scientific design and many years of engineering experience X will offer you the best scheme of tailormacle ice making machine system. We have not only supplied lots of ice flaker systems to customers from various places but also offered technological consultancy to them. elFri

Safety and sanitation XelFri always aims at manufacturing the products up to high sanitary standards. Every component of our ice machines is made of SUSSO stainless steel, pure aluminium alloy or PE material, so none of our ice machine fall short of the international certification standards ot HACCP and FDA. The ice produced by our ice machines is dry, pure, powerless and unlikely to lump in the lower part of the machines.

High reliability and low breakdown rate XelFri ice machines has adopted and consolidated international ice machine produced and processing technology and experience. Equipment structure is designed for resistance to high load and long-term use, through several decades of research, XelFri has manufactured highly reliable ice flake equipment that can produce quality ice and stand over 26.000 hours of constant operation without breakdown. So tar its products have found wide application in various fields all over the world.

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High efficiency and energy saving We have optimize the design of ice flake units to ensure that XelFri internally-scraping ice flake units can function constantly without wasting energy. We have also adopted a special kind of alloy material and patent processing technology to ensure efficient heat conductivity, The freezing surface of the ice produced by XelFri. ice machines is over 1.750 m2/ton. compared with other brands of units. XelFri flake ice maker can produce more ice when the same compressor is used.

Simple maintenance and convenient moving All our equipment is designed on the basis of modules so its spot maintenance is quite simple. Once some of its parts needs replacing. It is easy for you to remove the old parts and install the new ones. Moreover while designing our equipment. We always take into full account how to convenience future moves to other construction sites.

Great adaptability and stable quality XelFri products can ensure good running and normal ice output at the environmental temperature of (+5째c / +40째c) and its specially designed type can guarantee normal running even in the most unfavourable conditions (-30째c +60째c) XelFri ice machines can be equipped inside the container, and within the contain we also equipped the air cooler to ensure the stable temperature, avoid affects from outside, especially every parts are strictly inspected and tested before assembling. Offer our customers stable, reliable and durable ice machines is our eternal goal.

Outstanding electric control System 1. XelFri ice machines adopts world famous brand such as Siemens, Schneider, etc. The machine service life is accordingly prolonged, and the maintenance cost is reduced. 2. Full automatic control improves the refrigeration performance of the compressor to the best condition and the COP vane improved. Energy-saving and high efficiency is realized.

3. The machine can be easily operated in a direct~viewing way. Such signals as simple screen configuration and detailed parameter adjustment of the whole machine can be displayed during the maintenance time. 4. XelFri flake ice machine can realized high speed data exchanging such as chain information from production menu to production data therefore the working efficiency of design, installation and maintenance is improved.

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Flake Ice Machine Model and Performance Parameter Model

Capacity

Refrigeration Capacity

Evaporating temp

Reducer power

Circulating pump power

Commpressor

Dimension

Weight

XF1

1000 kg/d

4700 kcal

-20°c

0,18 kW

0,025 kW

4 hp

1500 x 1100 1200

268 kg

XF2

2000 kg/d

9400 kcal

-22°c

0,37 kW

0,03 kW

6 hp

2100 x 2000 1800

804 kg

XF3

3000 kg/d

14100 kcal

-22°c

0,37 kW

0,03 kW

12 hp

2200 x 2000 1800

1022 kg

XF5

5000 kg/d

23500 kcal

-22°c

0,55 kW

0,12 kW

25 hp

2800 x 2200 1800

1900 kg

XF8

8000 kg/d

37600 kcal

-22°c

0,75 kW

0,25 kW

40 hp

3800 x 2200 2000

2850 kg

XF10

10000 kg/d

47000 kcal

-25°c

0,75 kW

0,25 kW

50 hp

4300 x 2300 2300

3042 kg

XF15

15000 kg/d

705000 kcal

-25°c

1,5 kW

0,55 kW

80 hp

5300 x 2300 2600

4700 kg

XF20

20000 kg/d

94000 kcal

-25°c

1,5 kW

0,55 kW

90 hp

7000 x 2300 2500

7600 kg

XF25

25000 kg/d

117500 kcal

-25°c

1,5 kW

0,75 kW

120 hp

Consult

Consult

XF30

30000 kg/d

137000 kcal

-25°c

1,5 kW

0,75 kW

130 hp

Consult

Consult

XF35

35000 kg/d

164500 kcal

-25°c

1,5 kW

0,75 kW

140 hp

Consult

Consult

XF40

40000 kg/d

196600 kcal

-25°c

1,5 kW

0,75 kW

170 hp

Consult

Consult

XF45

45000 kg/d

211500 kcal

-25°c

2,2 kW

1,1 kW

225 hp

Consult

Consult

XF60

60000 kg/d

282000 kcal

-25°c

2,2 kW

1,1 kW

280 hp

Consult

Consult

Electrical require: Full electric system complying with the general international standard. Standard condition: Water inlet temp, (+16°c) Ambient temp. (+25°c). Application condition: Ambient temp. (+5°c) y (-40°c) Water temp. (0°c) y (-35°c) Ice thickness: 1,5 - 2,2 mm. Refrigerants: R404A, R717, R507A

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The manufacturer reserves the right to make product modifications without notice.

Model list

XF 100 W F F: Freon, A: Ammonia W: Water cooling, A: Air cooling S: Evaporator only ( ) ≥ 1T/D, capacity x 100 { Capacity Capacity < 1T/D, capacity x 100, and add 0 before capacity Fresh water flake ice machine { F:SMF: Sea water flake ice machine


Flake Ice Machine on Board As a way to directly produce ice and operate on fish boats with seawater, ice-making for ship usage its over 30 years experience abroad already while at the stage of research

and

development

domestic

pesently. Domestic refrigeration equipment manufacturer are prevented from develoing in the field of ice they machines for ship use since they have to get over such difficulties as seawater erosion. Shaking ships, long time of renewed sailing and adverse climatic environment. As a professional manufacturer, XelFri have produced ice flakers of various types which conform to domestic ocean fishing ships

XelFri flake ice machine on board with following features • lt produces ice flakes with thickness of 2,5 mm, dryness and no powder. Its ice temperature is approximately (-8°c). • The material of ice flake is stainless steel and anti-corrosion aluminium alloy, its using life can reaches to approximately 18 years. • Special interior ice scraping way and the patented ice blade allow the ice machine to make ice normally even when the boat is in hard conditions at 35 degrees of waving. • No person is needed to operate, the system adopts all-automatic control, no need regularly maintenance, labour cost is greatly saved.

on the basis of producing ice flakers for fresh water use and sea water use in light of international market demand, climatic conditions and differences marine region. Etc.

Electrical require: Full electric system complying with the general international standard. Standard condition: Water inlet temp, (+16°c) Ambient temp. (+25°c). Application condition: Ambient temp. (+5°c) y (-40°c) Water temp. (0°c) y (-35°c) Ice thickness: 1,5 - 2,2 mm. Refrigerants: R404A, R717, R507A

Flake Ice Machine on Board Performance Parameter Model

Capacity

Commpressor power

Reducer power

Circulating pump power

Sea water circulating pump power

Refrigerant

XSFM-1

1000 kg / 24 h

6 hp

0,18 kw

0,09 kw

0,37 kw

R404A/R507A

XSFM-2

2000 kg / 24 h

12 hp

0,37 kw

0,09 kw

0,55 kw

R404A/R507A

XSFM-3

3000 kg / 24 h

20 hp

0,37 kw

0,09 kw

0,55 kw

R404A/R507A

XSFM-4

4000 kg / 24 h

30 hp

0,37 kw

0,12 kw

0,75 kw

R404A/R507A

XSFM-5

5000 kg / 24 h

40 hp

0,55 kw

0,25 kw

0,75 kw

R404A/R717/R507A

XSFM-75

7500 kg / 24 h

50 hp

0,75 kw

0,25 kw

1,1 kw

R404A/R717/R507A

The manufacturer reserves the right to make product modifications without notice.

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Automatic Ice Storage Features • Galvanized steel frame and stainless steel frame for your option inside, without corrosion and rust for long term using. • Adjustable ice storing capacity. • Automatic ice sensing device to avoid the ice raker immersed by the ice. • Lubricant FAD and USDA can safely contact with food. • The wall and the top inside is made up of steel frame.

Rake Method Automatic Ice Storage Bin The ice storage bin is equipped with specially-designed double thermal layers, which make the cold air in it cycle freely, even though it is filled with tube ice. The ice storage bin is also fixed with air-cooling equipment which keeps the temperature in it (-8°c) or so. ln this way, the flake ice can remain dry. The rake method movable ice storage is optimal for storing middle and large quantity of ice (20 Ton to 100 Ton) for a short time (3 to 15 days). As all operations are automatically controlled. it is extremely easy for operating.

Technical Parameter of Automatic Ice Storage Bin

Power supply requirement: Full electric system complying with the general international standard. Balance detection, delivery screw ice full detection, ice storage lull detection and other protection devices are arranged inside the ice storage.

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The manufacturer reserves the right to make product modifications without notice.


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10


Tube Ice Features • Special ice making method to remove water impurity. The ice is hard and powderless. • The tube ice, in hollow tube shape, is transparent, sanitary and environment friendly. • Several dimensions for your option. Outer diameter: 22, 29, 35, 41 mm and custom to your requirement. • Compared with flake ice, tube ice has longer melting time. • Suitable for storing and transporting, and applicable for several fields.

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Tube Ice Evaporator Features • Refrigerant direct evaporation with high ice making efficiency. • Special water line design to guarantee ice quality (even thickness, beautiful tint, clean and sanitary) and water saving. • Special refrigeration loop design to greatly improve refrigeration effect and ice dolfing efficiency. • The only moving part is the durable ice cutting system to guarantee the running performance and lengthen the service life. • Efficient heat conducting pipe to ensure meet the sanitary requirement of the whole refrigeration process and greatly improve the system refrigeration efficiency.

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Features

High reliability and low fault failure 80% components of the tube ice maker system are world famous brands. Through decades of research and practice, XelFri products can run continuously without fault

Sanitary Quality and sanitary tube ice maker is the aim of XelFri es nuestro objetivo. All parts

and keep good run and stable ice output

contacting with water are made of stainless

even in ambient temperature (+5°c / -40°c).

steel AISI 304 y AISI 316L y PE. Tube ice

Special designed machine can even allow

produced is sanitary without smell.

normal run in the most atrocious conditions (-5°c / 50°c).

Scientific design and advanced processing technique XelFri tube ice maker has scientific design and can also make the best ice making system according to customer’s actual demand.

Efficient and environment friendly With stable continuous running, XelFri tube ice maker realizes the running without energy wasting. Compared with other ice making equipments, XelFri tube ice maker boasts the advantages of compact structure, small area, low production cost, high refrigeration effect and Iow energy consumption, etc.

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XTIM Tube Ice Maker Technical Parameter

Model

Nominal ice output Ø 22 (t/d) Nominal ice output Ø 29 (t/d) Nominal ice output Ø 35 (t/d) Ambient temperature (ºc) Water supply temperature (ºc) 20

(Water quality should be pure. Water filter and water softening is suggested for places with hard water quality)

Necessary refrigeration capacity (kW) Evaporator and compressor unit connection type

Integrated

Compressor brand

Bitzer/Coppeland

Compressor nominal horsepower Condenser type

air cooling

air or water cooling

Installation power (kW) Running power (kW) Water consumption (t/h) Water cooling and evaporative condenser water recharge (t/h) Main shaft power (kW) Water pump power (kW) Running weight (kg) Water cooling compressor unit dimension (mm) Air cooling compressor unit dimension (mm) Evaporative cooling compressor unit dimension (mm) Evaporator dimension (mm) Ice tube specification

Ø 22, 29, 35 and 41 standard tube ice outer diameter, inner diameter 3 mm - 15 mm

Power supply

220v/400v 50 Hz

Limit work conditions (variable work conditions)

Ambient temp: (+5ºc) - (+40ºc), l`eau: (+5ºc) - (+30ºc).

Refrigerant

R404A, R507A, R717

Series and model description

Except XTIM10-F, all air condenser units are placed outside; cooling tower water is placed outside. The evaporative condensing unit is placed outside. Machines larger than XT

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The manufacturer reserves the right to make product modifications without notice.


Separated Bitzer/Coppeland

Water or evaporative cooling

TIM10-F, for convenient transportation are designed into separated type.

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Table of Contents Spiral IQF Tunnel Freezer technical data Diversified direction of infeed and outfeed

19

Technical advantages of Spiral IQF Tunnel Freezer

20

Simple / double Spiral IQF Tunnel Freezer technical data

21

Plate freezer features

22

Plate freezer technical data

16

17-18

23-24-25


Feature of Spiral IQF Tunnel Freezer Thoroughly sanitary freezing environment

Quick freezing and low moisture loss

• According to HACCP sanitary safety concept, the inner is designed for simple Cleaning and maintenance, fully conforming to food sanitary demand.

• Arc air deflector, even inner temperature, efficient freezing.

• The internal body and mesh belt are made of stainless steel SUSBO4.

Reliable and Stable

• With hydrophilic film, the fins of heat exchanger can be avoided from harmful powder of alumina. • AII roller wheel, turn hub, and guideway are made of sanitary ultra-high molecular weight polyethylene.

• Finned type heat exchanger, exchange heat efficiently and cool down quickly. • Advanced design to guarantee stable running. • Strict manufacture installation to ensure accuracy and reliability. • Multiple alarm incipient fault.

system

to

eliminate

Spiral IQF Tunnel Freezer Control system-simple and reliable • PLC is used and connected with the refrigeration system to realize automatic operation. • Touch screen of the PLC makes the automatic accurate control simple, rapid and easygoing. • Converter does stepless control to the delivery speed of mesh belt, which makes the freezer easily adaptable to different frozen. • Abnormity alarm and faulty display.

Display function of touch screen control panel • Running status of turn hub, mesh belt and axial fan. • Internal temperature. • Status of internal illumination. • Freezing time. • Faulty display.

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Spiral IQF Tunnel Freezer Features Thoroughly sanitary freezing environment

Quality heat exchanger and Iow temperature

• According to HACCP sanitary safety concept, the inner is

special air fan

designed for simple cleaning and maintenance, fully conforming to food sanitary demand. • The internal body and mesh belt (solid belt) are made of stainless steel SUS304. • With hydrophilic film, the fins of heat exchanger can be avoided from harmful powder of alumina, AII roller wheel, turn hub, and guideway are made of sanitary ultra-high molecular weight polyethylene. • Stainless steel air fan for low temperature special, air fan impellor and ventilator are also made of stainless steel SUSBO4.

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• Variable spacing fin structure to improve heat exchanging efficiency. • Variable spacing fin structure to shorten defrosting time and lengthen continuous work time. • Stable low temperature special full hermetic damp proof and water proof motor. The impellor and the ventilator is made of stainless steel.


Diversified Direction od Infeed and Outfeed Double Spiral IQF Tunnel Freezer Outfeed

Infeed

Infeed

Outfeed

Infeed

Outfeed

Infeed

Outfeed

19


Technical Advantages of Spiral IQF Tunnel Freezer Advanced outdrive mode

Quality heat exchanger

• Drive part is located outside, avoiding oil stain inside and oil pollution to the foods. • In normal work conditions, long life-span. • Simple to maintain, without turning off. • No extra heat load, energy saving.

• 3 structures: aluminium alloy pipe and sheet, copper option. • With hydrophilic film, the aluminium sheet can be fully avoided from oxidation stain.

Stainless steel air fan, specially for low temperature condition

• Finned type hydrophilic film greatly saves water for

• Damp proof and water proof, long time work in low temperature condition.

• Variable spacing fin structure to improve heat

• Frequency variable, for different frozen.

• Variable spacing fin structure to shorten defrosting

• StainIess steel ventilator and impellor.

Automatic cleaning system • Adopt stainless steel water pump, with even strong water flow, to flush the mesh belt. • Cleaning and air dry time can be set freely and run automatically.

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pipe and steel sheet and stainless steel pipe for your

defrosting. exchanging efficiency. time and lengthen continuous work time.


Single Spiral IQF Tunnel Freezer Technical Data

Note: Dimension width convoy (Tapestry / Tape) Model XSNSSF-500: 660 mm Model XSNSSF-750: 1200 mm Model XSNSSF-1000: 1200 mm

Double Spiral IQF Tunnel Freezer Technical Data

Note: Dimension width convoy (Tapestry / Tape) Model XSNDSF-500: 660 mm Model XSNDSF-750: 1200 mm Model XSNDSF-1000: 1200 mm Model XSNDSF-1500: 2x1200 mm Model XSNDSF-2000: 2x1200 mm

The manufacturer reserves the right to make product modifications without notice.

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Plate Freezer Use The food would be frozen into block shape, which is an economical and efficient freezing mode. It is widely used for freezing packaged fish, shrimp, seashell and meat, etc.

Features • Alloy freezing plates are made of special aluminium-magnesium alloy 6063, with a high degree of finish and strength, good conductivity, and strong corrosion resistance. • The cabinet is stainless steel both inside and outside. Sanitary and simple to clean. • High intensity embedded frame in the cabinet.

22


XSNPD/XSNPD-F Series

Horizontal Plate Freezer Technical Data (Freon / Ammonia System)

The manufacturer reserves the right to make product modifications without notice.

23


XSNPD/XSNPD-F Series Horizontal Plate Freezer Technical Data (Freon / Ammonia System)

• The freezing capacity is calculated upon the following pallet dimension: fish pallet 600 x 400 x 80 mm, 15 kg / pallet, hake pallet 520 x 290 x 60 mm, 7,5 kg / pallet, shrimp pallet 300 x 200 x 60 mm, 2 kg / pallet. • Required refrigerating capacity is calculated upon fish pallet 600 x 400 x 80 mm, 15 kg / pallet and 4 hours each freezing time. • Center infeed and outfeed temperature: (+2O°c) / (-18°c).

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The manufacturer reserves the right to make product modifications without notice.


XSNPDZ Series All-In-One Plate Freezer Technical Data

• The freezing capacity is calculated upon the following pallet dimension: fish pallet 600 x 400 x 80 mm, 15 kg / pallet, hake pallet 520 x 290 x 60 mm, 7,5 kg / pallet, shrimp pallet 300 x 200 x 60 mm, 2 kg / pallet. • Required refrigerating capacity is calculated upon fish pallet 600 x 400 x 80 mm, 15 kg / pallet and 4 hours each freezing time. • Center infeed and outfeed temperature: (+2O°c) / (-18°c).

The manufacturer reserves the right to make product modifications without notice.

25


Standard Cooling Central Piston (Semi-Hermetic)

Container Vertical or horizontal, with displays built. Security valve and alarm level possibility. Pipes All connections made with high quality fittings and stainless steel flexible pipes and Teflon速. Oil system Stainless manifolds. Maximum accessibility and detachable.

Capacity reduction or bypass boot Optional. Stainless steel flexible joints in discharge To facilitate compressor disassembly and avoid vibration transmission. Discharge manifold Stainless steel unlimited life. Ancho systems To avoid vibration transmission.

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Basic Manufacturing Specifications

Liquid and suction lines Made of copper or iron maximum accessibility.

Control panel Made of stainless steel, with layout and identification of all indicators.

Fans Heical. Opcionales in all low temperature plants. Suction manifold Made of stainless steel, insulated with ARMAFLEX type AF. Detachable filters. Optional multiaspiration and borders for the necessary intakes. Maximum accessibility Maximum accessibility to all elements facilitating any interventions for changes, improvements or revisions. Bench Made of high strength iron welded and corrosion treated over epoxy primer. Low center of gravity to avoid vibration.

Compressors Bitzer and Frascold semi-hermetic, medium and low temperature, reciprocating, double jump, screw or open. With all possible accessories and one year warranty and Pecomark after sales service.

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Screw Cooling Central

SUCTION LINES

SUCTION MANIFOLDS

SUCTION FILTERS

CONTROL PANEL

CAPACITY REGULATORS

BOX TERMINAL

STAINLESS STEEL MANIFOLD

SAVERS

28

ANCHOR SYSTEMS


Basic Manufacturing Specifications

PILOT VALVE

OIL SEPARATOR

LIQUID CONTAINER

FLEXIBLE PIPES

COMPRESSORS

MAXIMUM ACCESSIBILITY

BENCH

FILTER DRIER

MIXING VALVE

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Standard Cooling Central HIGH PRESSURE PROBE

P.A.

TO CONDENSER OIL SEPARATOR PAB

PAB

PAB

PDA

PDA

PDA

FROM CONDENSER

LOW PRESSURE PROBE

R.L.

F

F

F V

FROM SERVICES TO SERVICES

Cooling refrigerator scheme standard base cooling central

Flooded Central Type HIGH PRESSURE PROBE

TO CONDENSER SEPARATOR OIL ACCUMULATOR

2nd OIL SEPARATOR

TO OIL REFRIGERATOR

FROM OIL REFRIGERATOR

FROM CONDENSER

LOW PRESSURE PROBE FROM SERVICES Max. l. Normal level

SUCTION SEPARATOR

Low. l.

Differential pressure regulator

TO SERVICES

30


Hot Gas Defrost Plants SEPARATOR OIL ACCUMULATOR

TO CONDENSER

TO OIL COOLER

FROM CONDENSER

FROM OIL COOLER

EVAPORATOR 1

EVAPORATOR 2

EVAPORATOR 3

2 pipes hot gas defrost

SEPARATOR OIL ACCUMULATOR

TO CONDENSER

TO OIL COOLER FROM OIL COOLER

FROM CONDENSER

EVAPORATOR 1

EVAPORATOR 2

EVAPORATOR 3

1 pipe hot gas defrost

31


Construction of cold storage for storage of milk products lacteos, with a few measures of 70 x 40 mts approximately. At a height of six metres, with an post cold storage in the front part with the loading deck, for loading and unloading the truck. This post cold storage has a height of four metres. The refrigerator equipment consists of a central of three compressors of power of 40 cv by unit, with control of sequential operation..

32


Staging of system of airconditioned in area of room work, by units of treatment of air, especially for marine environments and working temperature of 14째c. Boxes of polyethylene built in stainless steel conveyor system.

33


Construction of industrial bay for cold storage. Treatment of special floor for food systems and anti-slip. Manufacture of rails for drainage in stainless steel and of special measures to avoid problems of catch in feet to workers. Inside we built two cold storage, a room of handling and processing of fish general and a silo liquid ice tank.

34


MODULAR COLD CHAMBERS COLD STORAGE Modular, innovative, able to make a difference from the traditional ones. Result of a major research effort in which professionals have been implicated in several countries. It provides practical and professional solutions to the needs of conservation and storage for hotels, restaurants, catering companies, retail and industrial kitchens.

PANELS It also has the widest variety of thicknesses to suit different cooling needs: 60, 85, 105, and 150 mm. Ideal combination of the perfect food preservation

and

optimum

energy

consumption.

35


TOTAL MODULARITY This flexibility is based on the use of a modulation of 20 by 20 cm. Can adapt in three dimensions (height, width and depth), created a myriad of possible combinations. The modularity also extends to the subdivision of the chamber. Allows to create in one space different areas for different products or different temperatures, adapting even better to different customer needs.

EASIER ASSEMBLY Assembly is done very quickly from the inside of the chamber. Will be operating in record time with a clean and simple work without cuts. The fastening system of the elements of the chamber is done by simple union of two hooks inserted into the panels. The vertical panels and ceiling are also interchangeable.

These two qualities together offer three advantages: • Maximum utilization of space allocated for the chamber. • Ease of dismantle and move elsewhere. • Possibility to expand or change its size using other modules in this range, without having to stop its operation. 36


GATES The same concept of modularity and ease of assembly, the customer can choose between different models and number of doors: sliding, swinging, isoplanes, pivoting or exposure glass gates.

PHENOLIC RESIN SKID FLOORS Wide variety of non-slip floors that allow it to adapt both to the different charges, such as the intensive use of wheelbarrows. In its standard version, the soil is presented with a phenolic resin finish, but also offers the possibility of installing stainless steel floor of the highest quality and durability.

STAINLESS STEEL SLIP

37


A MULTITUDE OF OPTIONS AND ACCESSORIES •

The Gate: Symbol of its modernity.

Curved lines to a gate that becomes a symbol of the brand.

Positive Gate

Negative Gate

Color: End the eternal white, dull and traditional.

Appears elegant steel gray type, exterior panels, high-quality smooth finish. Inside keeps the white, clean and traditional.

The chamber angles, rounded internally and externally.

Smooth INOX AISI304

Smooth GRAY RAL 9006

Smooth WHITE RAL 9002

Made of tough materials and high quality, allow for easy cleaning and reduce the buildup of germs.

Internal Angle

Sanitary Profile

Balancing Valves

Slat Curtains 38

Access Ramps

Shelves with Aluminium Frame and Polyethylene Trays

Cristal Panels

Additional Equipment

External Angle


ISOFRIGO 1000 A self-supporting insulated metal panel, ver y versatile and easy to fit. Its extremely high performance as thermal insulation, and the excellent quality of its jointing and fixing system, make it particularly suitable for the construction of walls, ceilings, cladding and infill in storages and refrigerated cells at negative or positive temperature, conservation chambers, controlled temperature and processing rooms. effective width

thickness

effective width available in two sizes: 1000 - 1155 mm

NOTES FOR CONSULTATION OF THE DATA CARD

(reference should be made to norm AIPPEG 1 for anything not mentioned herein)

METAL SUPPORTS - Rolled steel sections galvanised by the Sendzimir process (UNI EN 10326UNI EN 10327) - Rolled steel sections galvanised and prepainted by the Coil Coating process - Rolled sections in aluminium alloy, with natural and prepainted finish (EN 485) - Prepainting carried out by continuous process, with thickness, on the visible side, of 5 microns of primer and 20 microns of paint, in the following series: PS-PX-PVDF (special products can be supplied on request, with extremely high anti-corrosion properties). - Prepainted PS and PVC coatings (standard colours), complying with current regulations on contact with foodstuffs.

usable for calculation purposes at 10°C (obtained by applying the increment m = 10% to λm): λ = 0.022 W/mK. LOADING - Deformation: a maximum curvature of 1/200 L is permissible - Deflection: it is assumed that the bending moment is completely absorbed by the supporting sheets - Shear: it is assumed that the shear force is partly absorbed by the supporting sheets and partly by the resin. The data given in the tables are to be considered indicative only. It is left up to the designer to check them in relation to specific applications.

INSULATING CORE Rigid foam with high insulating power, with a base of Self-extinguishing* polyurethane resins (PUR), meeting the following qualitative standards: - reference thermal conductivity at 10°C: λm = 0.020 W/mK - total density: 40 kg/m3 ±10% - adhesion to supporting surfaces: 0.10 N/mm2 - compression pressure required to produce 10% deformation: 0.11 N/mm2.

INSTRUCTIONS FOR FIXING The project manager should evaluate the conditions of use according to the local climatic situation. Particular attention should be paid to the fixing of panels with aluminium, copper supports or dark colour painted steel. For further information, please consult “RECOMMENDATIONS FOR THE FIXING OF STEEL PANELS AND OF INSULATED METAL PANELS” issued by AIPPEG and the “MANUALE DI POSA E FISSAGGI” drawn up by Isopan Spa.

THERMAL INSULATION The coefficients of heat transmission K stated in the sheet should be taken as usable for design purposes, at 10°C; the calculation takes account of the two laminar resistances, external and internal, and of the thermal conductivity

* On request, Isopan can supply polyurethane resins capable of passing the most severe tests for reaction to fire, in order to obtain panels of class M1 in terms of the French standard P 92-501, and B1 or B2 in terms of the German standard DIN 4102. 1- AIPPEG (Associazione Italiana Produttori Pannelli ed Elementi Grecati): Italian Association of Panels and Ribbed Items Manufacture.

EXAMPLES OF APPLICATIONS

Refrigerated cells constructed with Isofrigo panels.

39


IMPORTANCE OF SEALING THE JOINT (vapour barrier) Low temperature cell

When the refrigerated cell comes into operation and the temperature falls, the internal depression produced by the low temperature favours the passage of air from the outside to the inside of the cell. If the seal is less than perfect, the moist air could succeed in crossing the joint and reach the area of the inner face of the panel, favouring the appearance of condensation. When the condensation encounters negative temperatures, it could cause the formation of ice. The ice damages the structure of the joint, causing a further loss of efficiency in the cell, and in the most serious cases, compromises the adhesion between the sheets and the insulating core. Having conducted thorough analysis of these phenomena, Isopan recommends using suitable profiles and seals, such as expanding gaskets or similar sealants, to obtain good waterproof performance from the joint. 2

F

1 2

*

*

1

- Standard sealing gasket applied in production

2

- Predisposition for the setting of gaskets or sealing

ac aaa

to be installed while assembling

* Not sufficient for cell operating temperatures lower than 0°C.

F

PERMISSIBLE LOADS

FACINGS IN STEEL, THICKNESS 0.5 mm EVENLY DISTRIBUTED

PANEL THICKNESS mm

LOAD

200

80

100

790

845

870

620

725

805

640

700

740

765

565

655

735

525

590

640

670

690

520

605

420

490

550

590

610

625

485

395

460

520

545

555

560

460

375

435

490

515

525

530

435

100

60

545

635

715

80

490

570

100

450

120 140 160

kg/m

PANEL THICKNESS mm

180

80

120

150

180

200

905

975

1035

805

865

920

680

740

800

855

565

635

685

735

775

535

600

640

675

700

510

575

605

630

650

SHEET STEEL THICKNESS 0.5 mm

SHEET STEEL THICKNESS 0.5 mm

EVENLY LOAD

150

SERVICE STATIC PROPERTIES

with load depression at 20 kg/m2 - with load depression at 30 kg/m2

DISTRIBUTED

120

MAX. SPAN cm

MAX. SPAN cm

2

CONCENTRATED LOAD

NOMINAL THICKNESS OF PANEL mm 80

100

120

150

180

200

MAX. SPAN cm

kg/m2

NOMINAL THICKNESS OF PANEL mm 80

100

kg

WEIGHT + 20

600

690

770

900

1010 1100

WEIGHT + 30

545

630

705

820

925

WEIGHT + 120

1020

120

525

640

765

DIMENSIONAL TOLERANCES (in compliance with EN 14509) L≤3m

± 5 mm

L>3m

± 10 mm

Effective width

± 2 mm

Thickness

D ≤ 100 mm ± 2 mm

Deviation from perpendicularity

6 mm

Misalignment of internal metal facing

± 3 mm

Sheets closing

F = 0 + 3 mm

K

930

120

150

180

200

W/m K

0,26

0,21

0,18

0,14

0,12

0,11

kcal/m2 h °C

0,23

0,18

0,15

0,12

0,10

0,09

WEIGHTS OF PANELS STEEL THICKNESS mm

WEIGHT

0,5

kg/m2

Nominal thickness:

mm

Effective width:

mm 1000/1155

External support:

micro-corrugated in galvanised steel/aluminium thickness mm with 5 microns of primer and 20 microns of paint

NOMINAL THICKNESS OF PANEL mm 80

100

120

150

180

200

11,3

12,1

12,9

13,7

14,5

15,3

with 5 microns of primer and 20 microns of paint

prepainting on visible side series colour

rigid foam with high insulating power, on a base of polyurethane resins, total density kg/m3 40 ±10%

Fixing:

type of fixing

Expanding gasket:

rolls

40

prepainting on visible side series colour

micro-corrugated in galvanised steel/aluminium thickness mm

W/m2 K ≡

1130

100

DRAFT OF SPECIFICATIONS

Coeff. of thermal transmission: K =

1045

NOMINAL THICKNESS OF PANEL mm 2

Where L is the length and D is the thickness of the panels.

Insulation:

200

80

D > 100 mm ± 2 %

Internal support:

180

THERMAL INSULATION

DEVIATIONS mm Length

150

MAX. SPAN cm

kcal/m2 h °C ; type & dia. of screws ; quantity (m)

; quantity


ISOFIRE WALL - FONO The range of “FONO” panels was designed to satisfy the increasing demands for performance in sandwich panels in terms of soundproofing, guaranteeing the non-combustibility of the product at all times. The ISOFIRE WALL FONO is used for wall panelling.

1000

thickness

NOTES FOR CONSULTATION OF THE DATA CARD

(reference should be made to norm AIPPEG 1 for anything not mentioned herein)

METAL SUPPORTS - Sendzimir galvanised steel sheet (UNI EN 10326-UNI EN 10327). - Galvanised steel sheet, pre-painted by means of a Coil Coating process. - Aluminium alloy sheet, mill finish, stucco embossed or pre-painted (EN 485). - Continuous pre-painting process with a 5 µm thick primer and a 20 µm paint on the item’s visible side. Available in the following lines: PS-PX-PVDF (On request, ISOPAN can also supply very anticorrosive special products). INSULATING LAYER Insulating layer made of high-density mineral fibre (100 kg/m3, λm = 0.040 W/mK at 10°C). LOAD LIMITS - Deformation: a deflection equal to or lower than 1/200 L of the free span is admitted.

- Deflection: it is assumed that the bending stress is completely absorbed by the steel support sheets. - Cut: it has been assumed that the cutting stress is absorbed partly by the steel support sheets and partly by the insulation material. The data specified in tables 1 and 2 are to be considered as indicative. The designer will have to verify and adjust such details with regard to every specific application. FIXING INSTRUCTIONS The project manager should evaluate the conditions of use according to the local climatic situation. Particular attention should be paid to the fixing of panels with aluminium, copper supports or dark colour painted steel. For further information, please consult “RECOMMENDATIONS FOR THE FIXING OF STEEL PANELS AND OF INSULATED METAL PANELS” issued by AIPPEG and the “MANUALE DI POSA E FISSAGGI” drawn up by Isopan Spa.

1 - AIPPEG (Associazione Italiana Produttori Pannelli ed Elementi Grecati): Italian Association of Panels and Ribbed Items Manufacturers.

FIXING INSTRUCTIONS Type of fixing: Screw type and shank:

Quantity:

USE OF ISOFIRE WALL - FONO screw-PVC washer (*) self-tapping, Ø 6.0 mm for ≥ 3 mm thick supports; self-threading, Ø 6.3 mm for < 3 mm thick supports, with false incorporated washer; length: panel nominal thickness + 20 ÷ 30 mm Two for each panel (terminal supports); one for each panel (intermediate supports)

(*) in the case of strong depression the use of a Ø 50 mm washer is recommended. For panels with aluminium or copper supports, please ask for specific instructions.

41


CERTIFICATIONS

42


Official Dealer South Morocco COTRAGENE s.a.r.l. Address: 7 Av. Zouber Bben Auam port Laayoune, BP 302 ANNAHDA Phone: 00 212 661 248 284 - E.mail: cotragene@ymail.com

Official Dealer Northwestern Algeria (ORAN) Mr. Khiari Abderahmane Address: 21 rue Larbi Ben - M`Hidi (Oran 31000) Algeria Phone: 00 213 561 256 202 - Cell Phone 00 213 791 015 552 Fax: 00 21 341 296 313 - E.mail: umosolo1@yahoo.fr

43


Headquarters Polig. Industrial A Granxa - (C.P. 36475) - Pontevedra - España Oficina: (+34) 986 34 25 97 - Fax: (+34) 986 34 25 98 Móvil: (+34) 607 403 268 - (+216) 26 503 268 -

friasesl

E.mail: friase@friase.com - www.friase.com

Delegation

Avenue de l’indépendance - Face à la gare - Bir Bouregba 8042 HAMMAMET - Tunisie GSM: (+216) 98 227 358 - (+216) 26 503 268 - friasefroid E.mail: delegationtunisie@friase.com

CONSELLERÍA DE ECONOMÍA E INDUSTRIA


Friase 2012 English