“O/S” OVERSIZE “U/IS” UNDERSIZE
NOTICE!
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASESHOWNON THE COVER.HOWEVER,ENGINEERINGCHANGESCAN OCCURWITHOUTNOTICE.TOOBTAINTHEPROPERPARTS,PLEASEBESURETOUSE THEMODELNUMBEROFTHEUNITBEINGSERVICEDWHENORDERINGFROMTHIS MANUAL.
CRANKCASEOILCAPACITY:
COOLING SYSTEM CAPACITY: 2.8 U.S. GALLONS (11.1 LITERS)
RECOMMENDED FLUIDS:
COOLANT
USEA50/50MIXTUREOFLOWSILICATEETHYLENEGLYCOLBASEANTI-FREEZEANDSOFTWATER.(IFDESIRED,AHIGHQUALITY RUSTINHIBITORMAYBEADDEDTOTHERECOMMENDEDCOOLANTMIXTURE.)WHENADDINGCOOLANT,ALWAYSADDTHERECOM-
MENDED 50/50 MIXTURE.
ENGINE OIL: Lo USE A HIGH QUALITY DETERGENT OIL CLASSIFIED *FOR SERVICE SC, SD, SE, OR SF." DETERGENT OILS KEEP THE ENGINE CLEANER ANDREDUCECARBONDEPOSITS.USEOILHAVINGTHEFOLLOWINGSAEVISCOSITYRATINGBASEDONTHEAMBIENTTEMPERATURE RANGEANTICIPATEDBEFORETHENEXTOILCHANGE.
AFTER FIRST 30 HOURS OF OPERATION. CHANGE ENGINE CRANKCASE OIL AND OIL FILTER.
EVERY SIX MONTHS
CHANGE ENGINE OIL AND FILTER SERVICE ENGINE AIR CLEANER REPLACE ALL RUBBER HOSES SERVICE ENGINE FUEL FILTER » REPLACE ENGINE FAN BELTS DRAIN, FLUSH, AND REFILL COOLING SYSTEM
INSPECT FAN BELTS CHECK ENGINE COOLANT LEVEL INSPECT ENGINE COOLING SYSTEM HOSES
Engine parts contact: Phone: 269 673 1638 Text: 269 760 8652 email: EngineParts@HeavyEquipmentRestorationParts.com alternate email: EngineParts2@gmail.com www.Generac-Generator-Engine-Parts.com
101-96954
4107-96954 138-55441
118-96954
4119-96954
4127-96954 4130-96954 131-96954 ©
132-96954
133-96954 346-96954 347-96954
348-96954
349-96954
52408
350-96954
351-96954
352-96954
353-96954
406-96954
DESCRIPTION
HEAD, CYLINDER
PIPE, SEAL
STUD, ROCKER BRACKET
INSERT, COMBUSTION CHAMBER
CAP, SEALING
WASHER, WELCH
PLUG, OIL HOSE
BOLT, CYLINDER HEAD
BOLT, CYLINDER HEAD
WASHER, PLAIN
STUD, EXHAUST MANIFOLD STUD, EXHAUST MANIFOLD
CASE, THERMOSTAT
BOLT
SEAL, VALVE
GASKET, THERMOSTAT CASE COVER, REAR END
GASKET, BLIND COVER
HANGER, ENGINE COVER, CYLINDER HEAD
GASKET,CYLINDERHEADCOVER|:
WASHER, SEALING CAP, OIL FILLER
PIPE, BREATHER HOSE, BREATHER HOSE, BREATHER
GASKET, CYLINDER HEAD
BOLT
BOLT
HOSE CLAMP
WASHER
BOLT
CAP, SEALING
WASHER, SPRING STUD
WASHER
BOLT
BOLT
2.4L DIESELOIL PANAND ENGINECOVERS
DESCRIPTION
i
150-96954 OIL PAN
4152-96954 PLUG : 153-96954
GASKET,OILPAN(INCLUDES4,5,&6) (INCL. IN #3 ) | (INCL.IN#3 ) (INCL. IN #3 )
4157-96954
STIFFENER(LH),FRONT 4158-96954
STIFFENER(RH),FRONT 4159-96954 STIFFENER(LH),REAR 4160-96954
STIFFENER(RH),REAR 161-96954 BOLT
4140-67057
HOLDER,OILGAUGEPIPE 163-96954 PIPE, OIL GAUGE 164-96954 GAUGE,OILLEVEL 165-96954 CASE ASSY, TIMING GEAR 168-96954 GASKET, TIMING CASE TO BLOCK
4167-96954
COVER,TIMINGCASE : 168-96954 SEAL,OIL 169-96954 STUD,GEARCOVER 4170-96954 PIN 171-96954 GASKET, TIMING CASE COVER 172-96954
COVER,FUELPUMP 4170-57778 JOINT,GEARCOVER 4173-96954 PLATE,END 174-96954 BOLT
226-96954 BOLT 348-96954 WASHER, SPRING 362-96954 BOLT
363-96954 BOLT 364-96954 BOLT
365-96954 NUT 366-96954 NUT 367-96954 WASHER _ 368-96954 BOLT
151-67057 PACKING 347-96954 HOSE CLAMP 371-96954 BOLT
Engine parts contact: Phone: 269 673 1638 Text: 269 760 8652 email: EngineParts@HeavyEquipmentRestorationParts.com alternate email: EngineParts2@gmail.com
www.Generac-Generator-Engine-Parts.com
179-96954
180-96954
4193-67057 182-96954
183-96954
185-96954
186-96954
188-96954
190-96954
182-57778
192-96954
193-96954 194-96954
195-96954
199-96954 97369 201-96954
206-5544 1
203-96954 204-96954
205-96954
206-96954 207-96954
217-96954
218-96954
219-96954
220-96954
221-96954
222-96954
223-96954
224-96954
225-96954
362-96954
348-96954
DESCRIPTION
ROD, CONNECTING
BOLT, CONN ROD
NUT, CONN ROD
CRANKSHAFT
CAP, OIL SEAL ' GEAR, CRANKSHAFT
GASKET, OIL SEAL CAP
SPRING, FRICTION GEAR
GEAR, FRICTION
DEFLECTOR, OIL
KEY, CRANK GEAR
BOLT, CRANKSHAFT
WASHER
OIL SEAL
PULLEY, CRANKSHAFT
FLYWHEEL
BOLT, LOCK
WASHER, FLYWHEEL
PISTON SET (STD)
PISTON SET (0.50 O.S)
PISTON SET (1.00 O.S.)
RING SET, PISTON (STD)
RING SET, PISTON (0.50 O.S.)
RING SET, PISTON (0.50 O.S.)
RING SET, PISTON (0.75 O.S.)
RING SET, PISTON (1.00 O.S.)
CONN. ROD BEARING (STD)
CONN. ROD BEARING (0.25 U.S.)
CONN. ROD BEARING (0.50 U.S.)
CONN. ROD BEARING (0.75 U.S.)
CONN. ROD BEARING (1.00 U.S.)
MAIN BEARING SET (STD)
MAIN BEARING SET (0.25 U.S)
MAIN BEARING SET (0.50 U.S.)
MAIN BEARING SET (0.75 U.S)
MAIN BEARING SET (1.00 U.S.)
THRUST BEARING SET (STD)
THRUSTBEARINGSET(0.25U.S.) |
THRUSTBEARINGSET(0.50U.S.) .
THRUST BEARING SET (0.75 U.S.)
THRUST BEARING SET (1.00 U.S.) |
BOLT
WASHER, SPRING
PART NUMBER
262-96954
263-96954
264-96954
DESCRIPTION
SPACER
MANIFOLD, INTAKE
GASKET, INTAKE MANIFOLD
375-96954 CLIP
348-96954 WASHER, SPRING ©
376-96954
WASHER,SPRING
365-96954 NUT
377-96954 BOLT
265-96954
267-96954
WASHER, PLAIN
MANIFOLD, EXHAUST
268-96954 STUD, EXHAUST PIPE
269-96954
GASKET,EXHAUSTMANIFOLD
270-96954 NUT
PART NUMBER
271-96954
272-96954
273-96954 274-96954
251-67057
269-5544 1
270-55441
278-96954
279-96954
254-67057 282-96954
283-96954 284-96954
285-96954
287-96954
252-57778
290-96954
292-96954
293-96954
294-96954 254-57778
298-96954 256-57778
300-96954 301-96954
302-96954 98110 263-57778
308-96954
310-96954
260-67057
379-96954
380-96954
381-96954
348-96954
382-96954
383-96954
DESCRIPTION
GEAR, FRICTION NUT
HOLDER, NOZZLE
HOLDER, NOZZLE
WASHER, NOZZLE
GASKET
GASKET
HEAT SHIELD, NOZZLE
PIPE, LEAK
GASKET
PIPE, FUEL #1
PIPE, FUEL #2
PIPE, FUEL #3
PIPE, FUEL #4
CLIP, INJECTION PIPE
CHANNEL, PIPE CLIP
BOLT
CLIP, INJECTION PIPE
CHANNEL, PIPE CLIP
PUMP, FUEL INJECTION
NUT
STAY, INJECTION PUMP
GASKET, FUEL INJECTION PUMP
WASHER, PLAIN
GEAR, FUEL INJECTION PUMP
WASHER, PLAIN
FILTER, FUEL
CLIP
HOSE
CLIP, INJECTION PIPE
BOLT
WASHER
NUT
KEY, WOODRUFF
WASHER, SPRING
BOLT
CLIP
312-96954 PUMP,OIL |
313-96954 PLUG, SPRING
314-96954 COVER, OIL PUMP
315-96954 SHAFT, OIL PUMP
316-96954 PIN, DOWEL
317-96954 GEAR, DRIVE
318-96954 PLUNGER
319-96954 SCREW SET
320-96954
STRAINER, OIL
321-96954 PIPE, OIL
443-57778
323-96954
GASKET, OIL PIPE
GASKET, OIL STRAINER
324-96954 OIL FILTER ASSY
324-55441
GASKET,OILFILTERSUPPORT 99600 CARTRIDGE, OIL FILTER
312-55441 SPRING,PRESSURE
387-96954 NUT
388-96954 WASHER,SPRING
389-96954 BOLT
390-96954 BOLT
391-96954
WASHER, SPRING
392-96954 BOLT
PART NUMBER
96954
DESCRIPTION
ENGINE,2.4LDIESEL 97253
50618
50619
57771
97921
MOUNT, ENGINE RH
.ALTERNATOR, DC (DELCO-REMY)
FAN, DC ALTERNATOR
PULLEY,DCALTERNATOR
ADAPTER, EXHAUST MANIFOLD
GASKET, EXHAUST MANIFOLD
SUPPORT,COOLINGSENDER(SQUARESHAPED)
PIPE PLUG, 3/8 SOCKET 53667
SENDER, WATER TEMPERATURE
SWITCH, WATER TEMPERATURE 57522
SWITCH, WATER LEVEL 57750 GASKET, THERMOSTAT
SPACER, COOLING FAN
TEE PIPE, 1/8 NPT BRASS
SENDER, OIL PRESSURE
PART NUMBER
96954
DESCRIPTION
(VERSION 2 WITH DELCO ALTERNATOR)
ENGINE,2.4LDIESEL 97253 MOUNT, ENGINE LH
50618
MOUNT,ENGINERH
ALTERNATOR, DC (DELCO-REMY)
50619 FAN, DC ALTERNATOR 57771
97921
PULLEY,DCALTERNATOR
ADAPTER,EXHAUSTMANIFOLD 97256
GASKET, EXHAUST MANIFOLD
SUPPORT,COOLINGSENDER ( HEXAGONALSHAPED )
PIPE PLUG, 3/8 SOCKET 53667 SENDER, WATER TEMPERATURE
SWITCH,WATERTEMPERATURE |
SWITCH, WATER LEVEL
GASKET,THERMOSTAT (FOR HEXAGONAL COOLING SENDER SUPPORT)
SPACER, COOLING FAN
TEE PIPE, 1/8 NPT BRASS
SENDER,OILPRESSURE
