OVERVIEW
SBZ 608
CNC machining centre for screwing, drilling and milling operations on pre-cut profiles with or without steel reinforcement. The profiles are loaded and unloaded automatically. The rotation of the NC-controlled gripper from 0° to 180° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors.
BELT LOADING MAGAZINE FOR 14 PROFILES
UP TO 16 ELECTROSPINDLES
PROFILE SECTION 130 x205 mm (W x H)
REINFORCEMENT SCREWING WITH TWO UNITS
MACHINING OPERATIONS FOR PVC AND STAINLESS STEEL REINFORCEMENTS
SBZ 609
High-efficiency CNC machining centre for metallic reinforcement screwing combined with drilling and milling operations on pre-cut profiles with or without steel reinforcement. The profiles are loaded and unloaded automatically. The rotation of the NC-controlled gripper from 0° to 180° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors.
PARALLEL MACHINING OF SCREWDRIVER AND MACHINING UNIT
BELT LOADING MAGAZINE FOR 14 PROFILES
UP TO 16 ELECTROSPINDLES
PROFILE SECTION 130 x205 mm (W x H)
MACHINING OPERATIONS FOR PVC AND STAINLESS STEEL REINFORCEMENTS
SBZ 610/03
Cutting-off centre with 3 fixed units to cut door and window profiles at -45°/90°/+45°. The rotation of the NC-controlled gripper from 0° to 360° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors. The cutting process is optimised for waste reduction and integrated measuring sensors detect residual workpieces.
CUTTING UNIT WITH THREE FIXED BLADES
BLADE DIAMETER 550 mm
BELT LOADING MAGAZINE FOR 10 PROFILES
HIGH OUTPUT
SBZ 616/01
Cutting-off centre with programmable cutting angles for cutting profiles to size for the production of windows, doors and façades. Maximum machining speeds and quality are ensured by an axis-controlled cutting unit. Infeed and outfeed conveyor with continuously adjustable motorised gripper.
BLADE DIAMETER 550 mm
BLADE MOTOR POWER 4 KW
BELT LOADING MAGAZINE FOR 10 PROFILES CUTTING
SBZ 625/26
CNC automated through-feed bar machining line consisting of specific units for milling, drilling, V-grooving, cutting, contouring and reinforcement screwing. The line is designed for high-output production. SBZ 625/26 consists of 2 modular lines:
Line 1, consisting of a milling and cutting module
Line 2, consisting of the screwing unit and all machining modules for machining profiles with steel reinforcements.
The two lines are connected by a flexible dynamic table that allows the entire process to be balanced. The working areas are equipped with cabins designed to combine optimal functionality, accessibility, soundproofing and lighting while fulfilling safety and ergonomics requirements. Configurable layout according to customer requirements. SBZ 625/26 features a localised user interface that allows the operator to follow each machining step clearly and intuitively.
PVC DRILLING UNIT
with metal reinforcement
4-AXIS SPINDLES
HIGH OUTPUT
milling unit with two NC-controlled HEAD and TAIL
cutting unit with three fixed blades unit with 4 simultaneous screwdrivers
machining unit with tool change
SBZ SF2
Machining centre for screwing and machining PVC segments with metal reinforcements. SBZ SF consists of a horizontal screwing centre with 2 screwing units, a triple drilling unit, a single-tool unit for drilling hinges and horizontal units for assembly drilling on all Z- and L-type frames. As an option, it can be equipped with a multi-tool unit for drilling hinges.
LOADING FEEDER WITH GRIPPER WITH 2 CONTROLLED AXES
HIGH EFFICIENCY DUE TO SYNCHRONISED MOVEMENT OF GRIPPER AND BAR MAGAZINE
PRESETTING FOR INSTALLATION IN-LINE WITH SBZ SM MACHINING CENTRE
CONFIGURABLE LAYOUT
SBZ SM
CNC machining centre with 13 axes designed to mill, drill and cut PVC profiles. The unit can be equipped with an integrated contouring module for preparing the PVC profile for welding with Seamless® technology. As an alternative to the contouring module, the machine can be equipped with a module for V-notch profiles. The clamps ensure correct clamping of the bar thanks to advanced programming based on the profile section. The machining and cutting unit is equipped with a soundproof cabin to reduce environmental noise impact.
LOADING FEEDER WITH GRIPPER WITH 2 CONTROLLED AXES
UP TO 11 ELECTROSPINDLES, 3 OF WHICH CAN BE TILTED
500 mm VERTICAL BLADE FOR -45° TO +45° CUTS
HIGH EFFICIENCY DUE TO SYNCHRONISED MOVEMENT OF GRIPPER AND BAR MAGAZINE
PRESETTING FOR INSTALLATION IN-LINE WITH SBZ SF MACHINING CENTRE
SBZ SL
Up to 25-axis through-feed bar automatic CNC machining line for milling, drilling, cutting, contouring and screwing reinforcements. In addition to the SBZ SL2 line, the SBZ SL3 includes the SBZ AS 2/2, the highly efficient automatic reinforcement screwing unit. Installed on the belt magazine that transfers the profiles from the SBZ SM module to the SBZ SF module, the SBZ AS 2/2 consists of a transverse beam on which four controlled torque pneumatic screwdrivers are mounted, which automatically tighten the reinforcement fastening screws, at a pitch defined by the control program. Therefore, unlike the SBZ SL2, the SBZ SF2 module does not have the double screwing unit dedicated to fastening the metal reinforcement to the PVC profile. Furthermore, the presence of two numerical controls guarantees the possibility of managing the reintegration of segments to be reproduced and the exit of those that do not require machining on the entire line. Configurable layout according to customer requirements.
11
ELECTROSPINDLES up to in fixed position (SBZ SM)
loading feeder with gripper with
2 CONTROLLED
AXES
500 mm vertical blade (SBZ SM)
DRILLING
UNITS for installation holes, triple drilling and hinges (SBZ SF)
SCREWING UNIT option for high-efficiency (SBZ SL3)
SM 1LV SM 2LV
Single-head automatic cycle welding machine for 90° angles and variable angles from 30° to 180° with down-stroking heating plate.
SM 1LV can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles.
Automatic in-line welding machine with fixed head for 90° angles and mobile head for angles ranging from 30° to 180°. Equipped with vertical clamps sliding on linear guides, SM 2LV can be supplied with counterblocks and can process all types of standard, acrylic and coated profiles. Available with useful length of 2,440 mm and 3,440 mm.
AUTOMATIC SPACING AT END OF WELDING
HEATED LIMITERS FOR BEAD ADJUSTMENT
THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm
DEVICE FOR WELDING THE 4TH CORNER
AUTOMATIC SPACING AT END OF WELDING
HEATED LIMITERS FOR BEAD ADJUSTMENT
THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm
VERSION WITH OR WITHOUT HEATED KNIVES AVAILABLE
SM 3TVH SM 4TVH
In-line 3-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding.
SM 3TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 3,440 mm and 4,440 mm.
WELD WITH 1 OR MORE HEADS, AND UP TO 2 FRAMES AT THE SAME TIME
AUTOMATIC SPACING AT END OF WELDING
HEATED LIMITERS FOR BEAD ADJUSTMENT
THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm
In-line 4-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding.
SM 4TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 3,440, 4,440 and 5,440 mm.
WELD WITH 1 OR MORE HEADS, AND UP TO 3 FRAMES AT THE SAME TIME
AUTOMATIC SPACING AT END OF WELDING
HEATED LIMITERS FOR BEAD ADJUSTMENT
THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm
SM 5TVH
In-line 5-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding. SM 5TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 4,440 mm and 5,440 mm.
WELD WITH 1 OR MORE HEADS, AND UP TO 4 FRAMES AT THE SAME TIME
AUTOMATIC SPACING AT END OF WELDING
HEATED LIMITERS FOR BEAD ADJUSTMENT
THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm
EV 2E
EV 2E is an NC-controlled corner cleaning machine for PVC frames, with 2 interpolating axes and automatic cycle. It is equipped with a blade that allows cleaning the external corner of different profiles. It also has top and bottom units with knife for cleaning the welding beads plus top and bottom units with knives for cleaning the inner corners.
BLADE DIAMETER 300 mm
PROFILE SIZE CONTROL
AUTOMATIC FRAME CENTRING
EASY PROGRAMMING OF THE CLEANING PATH
EV 2A/4A
EV 2A is an NC corner cleaning machine with 2 interpolated axes and automatic cycle and able to check the size of the workpiece to be machined. Available in 3 versions: manual, semi-automatic (with rotation table) and automatic (with rotation table and outfeed table). The 275 mm blade allows cleaning of the outer corner, while the upper and lower units with knife clean the beads and inner corners.
EV 4A is an NC corner cleaning machine with 4 interpolated axes and automatic cycle and able to check the size of the workpiece to be machined. Recommended for profiles with complex shapes.
BLADE DIAMETER 275 mm
FRAME HANDLING SYSTEM
PROFILE SIZE CONTROL
AUTOMATIC FRAME CENTRING
SM 4H is a horizontal welding machine with four heads and NC axes for PVC and new-generation hybrid profile welding. Coming in two sizes, it allows making frames through the simultaneous welding of the four 90° corners. The user interface is modern and user-friendly. The innovative design meets the principles of ergonomics and safety. Illuminated indicators and welding head movements facilitate the communication between the operator and the machine.
ERGONOMIC LOADING AND AUTOMATIC UNLOADING
ELECTRONIC BEAD SIZE ADJUSTMENT SYSTEM
AVAILABLE FOR WELDS OF C-SHAPED AND C+S-SHAPED FRAMES
UNIVERSAL, STANDARD, ECO-SEAMLESS® AND SEAMLESS® WELDING
USER-FRIENDLY HMI AND EASY PROGRAMMING
SVL 4H/4A
The welding and cleaning line for PVC profiles. SVL 4H/4A consists of 5 functional modules: SM 4H, horizontal welding machine with automatic unloading, cooling workbench, frame shifting and rotation table, EV 2A or EV 4A 2- or 4-axis corner cleaning machine and automatic unloading table. The line can be configured according to layout requirements, with frame loading from the right or left. The SM 4H welding machine can be equipped with counterblocks for standard, eco-Seamless® and Seamless® welding, providing maximum flexibility when machining PVC profiles with mixed material coatings, without affecting the welding cycle. The advanced software with an intuitive user interface allows the operator to enter all cycle programming parameters directly on the control.
HORIZONTAL WELDING MACHINE
with NC-controlled axes
automatic unloading unit with
COOLING WORKBENCH CONNECTION
corner cleaning machine with 2 or 4 NCcontrolled axes
frame automatic shifting and
AUTOMATIC ROTATION
two interconnected process control consoles
INTUITIVE HMI with 24-inch touchscreen monitor
DG 142XL
Electronic twin-head cutting-off machine with 550 mm blades for 90° and 45° cuts and pneumatic vertical clamps. Cutting lengths: 3000, 4500, 6000, 7500 mm. Possibility to have the E 390 and 590 control (optional). The controls can handle optimisation and waste management programs, and can be connected to a label printer. DG 142 XL with E 590 Industry 4.0 ready control.
BLADE DIAMETER 550 mm
BLADE MOTOR POWER 4 KW
INTERMEDIATE MANUAL PROFILE SUPPORT
CONNECTION TO HIGH-EFFICIENCY SWARF EXHAUSTER SYSTEM
5.7” TOUCHSCREEN DISPLAY
GLS 192B
Cutting-off machine for glazing beads used for high quality cutting of 2 x 45° corners. Simultaneous cutting of rear clip with overlapping mills. The machine features a vertical pneumatic clamping device that enables two glazing beads to be machined at the same time. GLS 192 B is equipped with a swarf removal system with presetting for connection to an exhauster system.
BLADE DIAMETER 200 mm
PRESETTING FOR CONNECTION WITH ROLLER CONVEYORS AND STOP GAUGE
VERTICAL CLAMPS
INTERCHANGEABLE QUICK-COUPLING COUNTERBLOCKS
GLS 192P
Cutting-off machine for V-shaped cuts equipped with two blades for 45° cuts. Equipped with two vertical clamping devices as standard. Integrated suction unions for connection to an exhauster. Metered sprayer. Automatic, pedal-controlled cutting-off process. It can be equipped with roller conveyors and stop gauge if required.
BLADE DIAMETER 200 mm
PRESETTING FOR CONNECTION WITH ROLLER CONVEYORS AND STOP GAUGES
VERTICAL CLAMPING DEVICE
INTERCHANGEABLE QUICK-COUPLING COUNTERBLOCKS
WSF 3P
Automatic milling machine for condensation drainage slots and ventilation holes on PVC profiles. Three pneumatically driven machining units, running on recirculating ball bearing sliding blocks and independently selectable. Unit tilt is adjustable via angle references. Milling is performed by means of three high-frequency electrospindles; four adjustable pneumatic clamps guarantee clamping of the profile, even of large sections.
3 0,55 KW MOTORS
HORIZONTAL AND VERTICAL CLAMPS WITH LOW PRESSURE DEVICE
REDUCED OVERALL DIMENSIONS
ERGONOMIC AND EASY TO USE
Milling machine dedicated to machining the contour of PVC and PVC-aluminium profiles pre-cut to 45°. The machine can perform 2 types of machining operations: contouring of Seamless® welding profiles and milling of PVC and aluminium hybrid profiles for welding with universal machines. CM1H features 2 standard electrospindles: one equipped with a blade for end-milling and the other with a tool for contouring machining. A third electrospindle with tool for machining hybrid profiles (mixed technologies) is available.
ELECTROSPINDLE MOTOR POWER 2 KW
BLADE DIAMETER 150 mm
PRESETTING FOR SWARF EXHAUSTER SYSTEM CONNECTION
ADJUSTABLE 15.6‘‘ TOUCHSCREEN DISPLAY
USER-FRIENDLY AND EASY TO PROGRAM HMI
Milling machine dedicated to machining the contour of PVC and PVC-aluminium profiles pre-cut to 45°. The machine can perform 2 types of machining operations: contouring of Seamless® welding profiles and milling of PVC and aluminium hybrid profiles for welding with universal machines. CM 4H was designed to be combined with the SM 4H so that a single operator can work in parallel with the welding and milling machine, optimising production processes. It is possible to equip the milling units (2 by 2) with different tools. This allows the simultaneous handling of PVC and/or mixed material profiles (PVC-Alu).
ELECTROSPINDLE MOTOR POWER 2 KW
AVERAGE CYCLE TIME FOR 4 WORKPIECES 75 SEC.
PRESETTING FOR SWARF EXHAUSTER SYSTEM CONNECTION
ADJUSTABLE 15.6‘‘ TOUCHSCREEN DISPLAY
USER-FRIENDLY AND EASY TO PROGRAM HMI
ADS FA
Semi-automatic screwing unit with pneumatic screw feeding for fastening the reinforcement to PVC profiles. Clamping and screwing procedures are carried out through a pedal control. The screwing unit is assembled on a metallic structure equipped with an infeed and outfeed roller conveyor.
SCREWING WITH AUTOMATIC FEED
SCREWING DEPTH AND TORQUE ADJUSTMENT
INFEED AND OUTFEED ROLLER CONVEYOR
SCREWING OF THE REINFORCEMENT WITH PEDAL
ME-H is a workbench equipped with drilling units which bore hinge holes on frames with an electronically-controlled axis. It is equipped with two multi-spindle drilling units for drilling hinge holes in aluminium, aluminium/wood and PVC with internal reinforcement. In layouts, it can be positioned for both in-line and island processes.
ELECTROSPINDLE MOTOR POWER
1.7 KW
DRILLING OF HOLES FOR THREE OR MORE HINGES IN VARIABLE POSITIONS
POSSIBILITY TO DRILL WALLMOUNTING HOLES
MANUAL FRAME POSITIONING
ME-R is a workbench equipped with a PVC frame trimming blade with two controlled axes with a semi-automatic cycle. It is equipped with an NC cutting unit with adjustable feeding speed. Suitable for restoration profile trimming. In layouts, it can be positioned for both in-line and island processes. Presetting for swarf exhauster connection.
BLADE MOTOR POWER 2.2 KW
BLADE DIAMETER 400 mm
PNEUMATIC FRAME LOCKING SYSTEM
WITH LONGITUDINAL PRESSURE PLATE
WORKPIECE REFERENCE STOP NEAR THE MACHINING UNIT
ABS H2
Automatic workbench for the automated screwing of hardware with uniform or variable pitch on door and window frames, with large worktable that allows large sashes to be handled and rotated. It can be programmed via a console or can receive data from a hardware management system which automatically programs machine operations. Two screwdrivers with automatic screw feed process two sides of the frame at the same time.
H2B VERSION WITH HARDWARE STORAGE WITH 8 COMPARTMENTS ON THE WORKBENCH AND 42 IN THE UPPER MAGAZINE
H2 VERSION WITH HARDWARE STORAGE WITH 24 COMPARTMENTS ON THE WORKBENCH AND 70 IN THE UPPER MAGAZINE
FRAME AUTOMATIC SHIFTING AND ROTATION
NC SHEARER FOR CUTTING PERIMETER HARDWARE TO SIZE
AUTOMATIC TRANSFER SYSTEM TO VERTICAL SASH MAGAZINE
Assembly centre for the installation of hardware on PVC window sashes. Optimisation of sash processes by combining the different work steps in one workstation. Pneumatically tilting assembly workbench, pneumatically movable sash measuring and centring device. Two stop blocks for different sash widths.
The AKM bonding station ensures greater structural strength of the frame and eliminates the need for post-installation adjustments thanks to its advanced anthropomorphic robot technology. Easy to integrate into the production process of highquality windows and doors, it guarantees repeatable results.
TABLE SUPPORT WITH PVC SLIDING STRIPS
MOVABLE SCREWING UNIT WITH PNEUMATIC
HEIGHT ADJUSTMENT
HARDWARE PUNCH WITH STOPS
ADDITIONAL UNITS AVAILABLE
FOR DIFFERENT TYPES OF DRILLING AND MILLING OPERATIONS
PRECISE FRAME GEOMETRY DETECTION FOR PERFECT GLUE DISTRIBUTION
AUTOMATIC MULTIDIMENSIONAL SETTING FOR DOORS AND WINDOWS
COMPATIBILITY WITH SINGLE- AND TWO-COMPONENT GLUES
CUSTOMISABLE BONDING PATH
The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or withspecial customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries.