Handbook of food bioengineering, volume 5 : microbial production of food ingredients and additives 1

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Microbial Production of Food Ingredients and Additives Handbook of

Food Bioengineering,

List of Contributors

Asif Ahmad Pir Mehr Ali Shah Arid Agriculture University, Rawalpindi, Pakistan

Zaheer Ahmed Allama Iqbal Open University Islamabad, Islamabad, Pakistan

Gabriela Alves Macedo University of Campinas (UNICAMP), Campinas-SP, São Paulo, Brazil

Gülben Avs¸ar Marmara University, Istanbul, Turkey

Ilona Błaszczyk Technical University of Lodz, Institute of Food Technology and Analysis, Lodz, Poland

Prasandeep Biswal Siksha O Anusandhan University, Bhubaneswar, Odisha, India

Eliana F. Camporese Sérvulo Federal University of Rio de Janeiro, Rio de Janeiro, Brazil

Louise C. Candido da Silva Federal University of Juiz de Fora, Juiz de Fora, Minas Gerais, Brazil

Hasan B. Coban The Pennsylvania State University, University Park, PA, United States

Juliana C. da Cruz Federal University of Rio de Janeiro, Rio de Janeiro, Brazil

Alok P. Das Tripura University (A Central University), Suryamaninagar, Tripura, India

Aline M. de Castro Research and Development Center, Petrobras, Rio de Janeiro, Brazil

Lívia V. de Castro Reis University of Campinas (UNICAMP), Campinas-SP, São Paulo, Brazil

Francisco J. de la Torre-González National Polytechnic Institute—Centre for Genomic Biotechnology (Instituto Politécnico Nacional—Centro de Biotecnología Genómica, IPN—CBG), Reynosa, Tamaulipas, Mexico

Miriam A. de Oliveira Pinto Federal University of Juiz de Fora, Juiz de Fora, Minas Gerais, Brazil

Ali Demirci The Pennsylvania State University, University Park, PA, United States

Rashmi Dikshit Jain University, Bengaluru, Karnataka, India

Burak Adnan Erkorkmaz Marmara University, Istanbul, Turkey

Marianna M. Furtado University of Campinas, Campinas, São Paulo, Brazil

Pawel Glibowski University of Life Sciences in Lublin, Lublin, Poland

Humberto M. Hungaro Federal University of Juiz de Fora, Juiz de Fora, Minas Gerais, Brazil

Jan Iciek Technical University of Lodz, Institute of Food Technology and Analysis, Lodz, Poland

Onur Kırtel Marmara University, Istanbul, Turkey

Claudia P. Larralde-Corona National Polytechnic Institute—Centre for Genomic Biotechnology (Instituto Politécnico Nacional—Centro de Biotecnología Genómica, IPN—CBG), Reynosa, Tamaulipas, Mexico

Danielle B. Lopes University of Campinas (UNICAMP), Campinas-SP, São Paulo, Brazil

Paloma López Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain

Karina M. Macena Leão University of Campinas (UNICAMP), Campinas-SP, São Paulo, Brazil

José V. Madeira Júnior University of Campinas (UNICAMP), Campinas-SP, São Paulo, Brazil

List of Contributors

Mª Luz Mohedano Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain

Magdalena Molska Technical University of Lodz, Institute of Food Technology and Analysis, Lodz, Poland

Montserrat Nácher-Vázquez Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain

José A. Narváez-Zapata National Polytechnic Institute—Centre for Genomic Biotechnology (Instituto Politécnico Nacional—Centro de Biotecnología Genómica, IPN—CBG), Reynosa, Tamaulipas, Mexico

Uche O. Ogbodo University of Nigeria, Nsukka, Enugu State, Nigeria

Ebru T. Öner Marmara University, Istanbul, Turkey

Abhisek Pal Siksha O Anusandhan University, Bhubaneswar, Odisha, India

Sharadwata Pan Indian Institute of Technology Delhi, New Delhi, India

Ami Patel Mansinhbhai Institute of Dairy and Food Technology (MIDFT), Mehsana, Gujarat, India

Falguni Patra Mansinhbhai Institute of Dairy and Food Technology (MIDFT), Mehsana, Gujarat, India

Adrian Pérez-Ramos Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain

Mirian P. Rodarte Federal University of Juiz de Fora, Juiz de Fora, Minas Gerais, Brazil

Indira P. Sarethy Jaypee Institute of Information Technology, Noida, Uttar Pradesh, India

Nihir Shah Mansinhbhai Institute of Dairy and Food Technology (MIDFT), Mehsana, Gujarat, India

Katarzyna Skrzypczak University of Life Sciences in Lublin, Lublin, Poland

Padmavathi Tallapragada Jain University, Bengaluru, Karnataka, India

Brenda N. Targino Federal University of Juiz de Fora, Juiz de Fora, Minas Gerais, Brazil

Jerry O. Ugwuanyi University of Nigeria, Nsukka, Enugu State, Nigeria

Nuria Vieco Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain; Polytech’Lille, University of Lille 1, France

Kenza Zarour Center for Biological Research, Higher Council for Scientific Research, Madrid, Spain; University of Oran 1 Ahmed Ben Bella, Algeria

Series Preface

The food sector represents one of the most important industries in terms of extent, investment, and diversity. In a permanently changing society, dietary needs and preferences are widely variable. Along with offering a great technological support for innovative and appreciated products, the current food industry should also cover the basic needs of an ever-increasing population. In this context, engineering, research, and technology have been combined to offer sustainable solutions in the food industry for a healthy and satisfied population.

Massive progress is constantly being made in this dynamic field, but most of the recent information remains poorly revealed to the large population. This series emerged out of our need, and that of many others, to bring together the most relevant and innovative available approaches in the amazing field of food bioengineering. In this work we present relevant aspects in a pertinent and easy-to-understand sequence, beginning with the basic aspects of food production and concluding with the most novel technologies and approaches for processing, preservation, and packaging. Hot topics, such as genetically modified foods, food additives, and foodborne diseases, are thoroughly dissected in dedicated volumes, which reveal the newest trends, current products, and applicable regulations.

While health and well-being are key drivers for the food industry, market forces strive for innovation throughout the complete food chain, including raw material/ingredient sourcing, food processing, quality control of finished products, and packaging. Scientists and industry stakeholders have already identified potential uses of new and highly investigated concepts, such as nanotechnology, in virtually every segment of the food industry, from agriculture (i.e., pesticide production and processing, fertilizer or vaccine delivery, animal and plant pathogen detection, and targeted genetic engineering) to food production and processing (i.e., encapsulation of flavor or odor enhancers, food textural or quality improvement, and new gelation- or viscosity-enhancing agents), food packaging (i.e., pathogen, physicochemical, and mechanical agents sensors; anticounterfeiting devices; UV protection; and the design of stronger, more impermeable polymer films), and nutrient supplements (i.e., nutraceuticals, higher stability and bioavailability of food bioactives, etc.).

The series entitled Handbook of Food Bioengineering comprises 20 thematic volumes; each volume presenting focused information on a particular topic discussed in 15 chapters each. The volumes and approached topics of this multivolume series are:

Volume 1: Food Biosynthesis

Volume 2: Food Bioconversion

Volume 3: Soft Chemistry and Food Fermentation

Volume 4: Ingredient Extraction by Physicochemical Methods in Food

Volume 5: Microbial Production of Food Ingredients and Additives

Volume 6: Genetically Engineered Foods

Volume 7: Natural and Artificial Flavoring Agents and Food Dyes

Volume 8: Therapeutic Foods

Volume 9: Food Packaging and Preservation

Volume 10: Microbial Contamination and Food Degradation

Volume 11: Diet, Microbiome, and Health

Volume 12: Impacts of Nanoscience on the Food Industry

Volume 13: Food Quality: Balancing Health and Disease

Volume 14: Advances in Biotechnology in the Food Industry

Volume 15: Foodborne Diseases

Volume 16: Food Control and Biosecurity

Volume 17: Alternative and Replacement Foods

Volume 18: Food Processing for Increased Quality and Consumption

Volume 19: Role of Material Science in Food Bioengineering

Volume 20: Biopolymers for Food Design

The series begins with a volume on Food Biosynthesis, which reveals the concept of food production through biological processes and also the main bioelements that could be involved in food processing. The second volume, Food Bioconversion, highlights aspects related to food modification in a biological manner. A key aspect of this volume is represented by waste bioconversion as a supportive approach in the current waste crisis and massive pollution of the planet Earth. In the third volume, Soft Chemistry and Food Fermentation, we aim

All 20 volumes of this comprehensive collection were carefully composed not only to offer basic knowledge for facilitating understanding of nonspecialist readers, but also to offer valuable information regarding the newest trends and advances in food engineering, which is useful for researchers and specialized readers. Each volume could be treated individually as a useful source of knowledge for a particular topic in the extensive field of food engineering or as a dedicated and explicit part of the whole series.

This series is primarily dedicated to scientists, academicians, engineers, industrial representatives, innovative technology representatives, medical doctors, and also to any nonspecialist reader willing to learn about the recent innovations and future perspectives in the dynamic field of food bioengineering.

University of Bucharest, Bucharest, Romania

Alexandru M. Grumezescu

Politehnica University of Bucharest, Bucharest, Romania

Chapter 8, Biopolymer Produced by the lactic Acid Bacteria: Production and Practical Application, written by Ahmed and Ahmad, summarizes the production, isolation, and recent characterization approaches for bacteria produced biopolymers, and also their application in health, food additives, food engineering, and nanotechnology.

In Chapter 9, Microbial Production of Low-Calorie Sugars, Patra et al. describe the microbial production of low-calorie sweeteners, which can be categorized into two groups; intense sweetener, such as neotame, acesulfame-K, aspartame, saccharin, sucralose, etc. and naturally occurring reduced calorie bulk sweeteners, for example, erythritol, mannitol, xylitol, sorbitol, isomalt, lactitol, trehalose, hydrogenated starch hydrolysates, hydrogenated glucose syrups, etc. Besides foods, these sugars are widely used in pharmaceutical, medicine, and chemical industries.

In Chapter 10, Microbial Production of Itaconic Acid, prepared by da Cruz et al., dissected the industrial production of itaconic acid (IA), which is mainly done by Aspergillus terreus. However, other microorganisms are capable of producing this acid, some of them genetically modified. The exact regulation of IA synthesis is unknown and it is investigated by means of studies of media composition, pH, O2 supply, temperature, presence, or absence of trace elements during fermentation. Recent records indicate that the global market for IA will grow to US $398.3 million in 2017, indicating a great interest in improving IA production.

Chapter 11, Microbial Production of Secondary Metabolites as Food Ingredients, written by Tallapragada and Dikshit, explores the usage of microorganism for the biosynthesis of natural products, such as lovastatin, gama amino butyric acid, etc. and also food coloring, antimicrobial, and anticancer agents. Production of enzymes, such as beta-glucosidase, amylases, organic acids, probiotic cells, and bacteriocins for their usage in foods, nutraceuticals, and medications are also discussed. Additionally, the chapter discusses the challenges associated with the production of these bioproducts and their scaled up production for industrial purpose.

In Chapter 12, Microbial Polysaccharides as Food Ingredients, Kırtel et al. describe the chemical structure, general properties, production strategies, food applications, and future trends of the most widely used microbial polysaccharides, namely curdlan, gellan, levan, pullulan, and xanthan. The chapter also covers cost-effective production techniques for these valuable biopolymers.

In Chapter 13, Xanthan: Biotechnological Production and Applications, Candido da Silva et al. give a general overview of xanthan, including its applications, biotechnological production, and challenges. Xanthan is an exopolysaccharide obtained from a fermentation process using bacteria of the genus Xanthomonas. The rheological properties and stability in a wide range of temperatures and pH make this biopolymer one of the most important commercial ingredients produced by microorganisms.

Preface for Volume 5: Microbial Production of Food Ingredients and Additives

In Chapter 14, Designer Foods: Scope for Enrichment With Microbe-Sourced Antioxidants, written by Sarethy and Pan, focuses on the antioxidants produces by microorganisms, the wide diversity that have been studied, their mode of action, feasibility of adding such microbe-derived antioxidants in conventional foods and the associated regulatory issues.

Chapter 15, entitled Monitoring of Microbial Activity in Real-Time, written by Iciek et al., reveals the methods of detection and identification of microorganisms, with emphasis on the use of redox potential measurement for the individual control of food production processes in various models.

Alina M. Holban University of Bucharest, Bucharest, Romania

Alexandru M. Grumezescu

Politehnica University of Bucharest, Bucharest, Romania

Microbial Production of Added-Value Ingredients: State of the Art

1 Introduction

Microorganisms and their enzymes have been used for the scale-up production of a diverse number of biochemicals (e.g., alcohols, esters, antibiotics, and nutraceuticals) and in the processing of feeds and foods (Fig.1.1). The application of microbes to obtain a product or service of economic importance is called microbial biotechnology or bioprocesses (AbdelAziz, 2014). These are defined as a reaction or a set of simultaneous reactions in which a preformed molecule precursor is converted to an interesting economic value product, such as vitamins, flavors, and nucleotides (Sanchez and Demain, 2014). The process should comprise the use of whole cells or enzymes (or combinations thereof) either free or immobilized, and should lead to the production of a fine-chemical or commodity product that can be recovered after the reaction (Straathof et al., 2002). Biotransformation and biocatalysis are bioprocesses characterized by the bioconversion of metabolites (Shaw et al., 2003); in the former, whole cells from microorganisms are used; in the later, isolated enzymes from vegetables, animals, or microorganisms are employed. Biocatalysis is an important tool in organic synthesis, particularly in the production of chiral molecules, which cannot be generated through chemical synthesis (Barreiro and Fraga, 2008).

The use of natural biocatalysts is secular, and both chemistry and biochemistry traveled a long way together; however, in the early 20th century they became independent sciences (Roberts et al., 1995). The utilization of enzymes and microorganisms in organic chemistry progressed relatively slowly until the 1950s; however, since then the exploration of microbial diversity and function has greatly enhanced (Coyotzi et al., 2016; Shaw et al., 2003). Both bioprocesses use current knowledge about live systems to develop new biological agents that can function as biofactories of value-added products (King et al., 2016; Nikel et al., 2016). These bioprocesses have become standard technologies in the fine chemicals industry, and biocatalysts is now more readily accessible at a lower cost. The major advantages for the

Microbial

http://dx.doi.org/10.1016/B978-0-12-811520-6.00001-5

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