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POWERELECTRONIC SYSTEMDESIGN

KENGC.WU

SwitchingPower,Inc.Ronkonkoma,NY,UnitedStates

POWERELECTRONIC SYSTEMDESIGN

LinkingDifferential Equations,LinearAlgebra, andImplicitFunctions

Elsevier

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1.Capacitorandinductor1

1.1Capacitorequationindifferentialform1

1.2Capacitorequationinintegralform2

1.3Inductorequationindifferentialform3

1.4Inductorequationinintegralform4

1.5DefinitionofinductanceandFaraday’slaw4

1.6Magneticcouplingandmutualinductance5

1.7Transformerequation7

1.8Nonidealcapacitor,nonidealinductor,andequivalentcircuit10

1.9Transformerequivalentcircuits11

1.10Physicalsizeofcapacitorandinductor13

1.11Specificationsforcapacitorandinductor15

2First-ordercircuits19

2.1RCnetworkwithperiodicdrivesource19

2.2Sawtooth(triangleramp)generator30

2.3Full-waverectifierwithRCload33

2.4AbrushlessDCMotorwithpermanentmagnetsrotor38

2.5ABLDCmotorspeeddetector45 References47

3Currentsource49

3.1Semiconductordiodeequation49

3.2Simplecurrentsource50

3.3BobWidlarcurrentsource54

3.4Improvedcurrentsource58

3.5Sourceimpedance60

3.6555timer64

3.7Precisioncurrentloop70

3.8Current-modelaserdriver74

3.9LEDarraydriver76

3.10JFETcurrentsource77

3.11MOSFETcurrentsource78

4Secondorder81

4.1Form81 4.2Root83

4.3Timedomain85

4.4Frequencydomain89

4.5Parallelandserialresonance92

4.6Eigenvalueapproach103

4.7RCfiltersandSallen–Keyfilters104

4.8Powerfilters111

4.9Oscillator113

4.10Implicitfunction120

5Gainblocks123

5.1Class-Adirect-coupledbipolartransistoramplifiers123

5.2Class-AB,B,Cbipolartransistoramplifiers129

5.3Transformer-coupledtransistoramplifiers133

5.4Class-Dswitch-modepoweramplifiers135

5.5Pulsewidthmodulator139

5.6Digital(clocked)windowcomparator140

5.7Linearoperationalamplifiers142

5.8Tunedamplifiersandimplicitfunction147

5.9Compositenonlinearoperationalamplifiers150

5.10Unity-gainbandwidthofop-amp153

5.11Largesignalgainofop-amp156

6Feedbackapproaches167

6.1Voltagefeedback167

6.2Currentfeedback170

6.3PIDfeedback175

6.4Statefeedback178

6.5Feedbackisolation180

7Controlpractices189

7.1Levelcontrol189

7.2Modecontrol190

7.3Zonecontrol192

7.4Variablestructures193

7.5Sensor196

7.6Openloop198

7.7Closeloop200

7.8Loopcontention203

7.9Timecontrol204

7.10Sequentialtimecontrol206

8Linearregulator213

8.1Bipolarseriesvoltageregulator213

8.2MOSFETseriesvoltageregulator223

8.3Multipleimplicitfunctionapproach227

8.4Designprocedureforloopstability228

8.5Designprocedureforerroramplifiers230

8.6Current-modelaserdriverdesignprocedure236

8.7Shuntregulators238

9Switch-modeDC/DCconverters241

9.1Powerfilter,inductor,andcapacitor243

9.2Fundamentaltopologies249

9.3Operationaldynamicsofbasicbucktopology254

9.4Operationaldynamicsofbasicboosttopology257

9.5Operationaldynamicsofbasicflybackconverter259

9.6Cascadedconverter—nonisolated261

9.7Isolatedconverter—forwardconverter264

9.8Isolatedconverter—half-bridgeconverter269

9.9Isolatedconverter—push–pullconverter272

9.10Isolatedconverter—full-bridgeconverter272

9.11Isolatedconverter—quasi-resonantconverter273

9.12Analogfeedback275

9.13Closeloop—analog288

9.14Closeloop—digital296

10ACdrives,rectification,andinductiveloads299

10.1ReexamineRC-loadedrectifier299

10.2ACdrivewithunidirectionalRLload301

10.3Half-waveACdrivewithnonpulsatingcurrentfeedingRLload304

10.4Full-waveACdrivewithnonpulsatingcurrentfeedingRLload305

10.5Phase-controlledACdrivewithRLload307

10.6Phase-controlledACdrivewithfree-wheeldiodeandRLload309

10.7Phase-controlledfull-waveACdrivewithRLload311

10.8Three-phasecircuits313

11Rotation,three-phasesynthesis,andspacevectorconcepts319 11.1Magneticfield(flux)319 11.2Synthesisofthree-phasesourcesandinverters323 11.3Vectorconcept331

AppendixAAcceleratedsteady-stateanalysisforaparallelresonant networkfedbynonsinusoidal,half-waverectifiedcurrent347

AppendixBMatrixexponential349

AppendixCExample4.7MATLABm-file351

AppendixDExample8.1353

AppendixEAgeneralmass-spring-dashpotsecond-ordersystem; firstalternative359

AppendixFAgeneralmass-spring-dashpotsecond-ordersystem; secondalternative363

AppendixGAgeneralmass-spring-dashpotsecond-ordersystem; thirdalternative365

AppendixHMatrixexponential—Jordanform367

AppendixIAstep-by-stepprimerondigitalpower-supplydesign369

AbouttheAuthor

KengC.Wu,anativeofChiayi( ),Dalin( ),Taiwan,receivedtheB.S. degreefromChiaotungUniversity,Taiwan,in1969andtheM.S.degree fromNorthwesternUniversity,Evanston,Illinoisin1973.

Hewasaleadmember,technicalstaff,ofLockheedMartin,Moorestown, NJ.Hehaspublishedfivebooks: PulseWidthModulatedDC-DCConverters Chapman&Hall,January1997; TransistorCircuitsforSpacecraftPowerSystem KluwerAcademicPublishers,November2002; Switch-modePowerConverters: DesignandAnalysis AcademicPress,Elsevier,November2005; PowerRectifiers,Inverters,andConverter Lulu.com November2008.; PowerConverterswith DigitalFilterFeedbackControl,Elsevier,AcademicPress,2016.Heholdsa dozenUSpatents,wasawardedAuthoroftheYeartwice(2003and2006 atLockheedMartin),andpresenteda3-houreducationalseminaratIEEE APEC-2007S17.

Preface

Yearsago,Prof.EmeritusChi-TsongChen,theauthorof LinearSystem TheoryandDesign,averysuccessfultextbook(OxfordUniversityPress),met theauthorathisFlushing,NewYorkresidence.Inthemeeting,andinthe prefaceof SignalsandSystems–AFreshLook hislastpublication(PDFform freetoallglobally),Prof.Chenlamentedthat“Feedbacksfromgraduates thatwhattheylearnedinuniversityisnotusedinindustrypromptedmeto ponderwhattoteachinsignalsandsystems.”

Sadly,andbasedonlongprofessionalcareerservingRCA/GE/Lockheed Martinspacesector,theauthorcandefinitivelyconfirmthefactProf. Chenwassadabout.Theless-than-desirablestatehadexisted,andisstill present,intheformthatmanydegree-holdingengineersincludingelectrical, electronic,mechanical,andotherspecialtiesarefallingshortinapplying mathematicaltoolstheyweretaughtincollege.Givenelectricalschematic drawings,theywereunabletoformulateandexpresssystems’dynamicsin statevariablesandstatetransitionusingthefirst-orderdifferentialequations andlinearalgebratechnique.Asaresult,theywereunabletoboosttheir productivityusingsoftwaresuchasMATLAB.

Thisbookintendstobridgethegap—whatistaughtincollegeandhow itisbeingappliedinindustry.Inessence,thiswritingshallbeconsidered didactic.

ItbeginswithChapteronegivingcapacitorsandinductors,twoindispensableenergystoragecomponents,anin-depthexaminationfromthe viewpointofthefirst-orderderivative,itscorrespondingintegralform, anditsphysicalimplications.ChaptertwocoversRC-andRL-typenetworksgovernedbyasingledifferentialequation.Keystepsmovingsystem differentialequationstoLaplacetransforminafrequencydomainandto astate-spacetransitionformareintroduced.Alongtheway,unconventionalapproachesderivingFourierseries,explainingorthogonalproperty, ortreatingboundaryvalueproblemsarealsoexplored.Chapterthreecovers currentsourcingcircuitsincludingcurrentmirror,theworkhorseofanalog integratedcircuits,andprecisioncurrentgeneratorloopscriticaltoinstrumentation.ChapterfourextendsChaptertwotonetworksofsecondorder governedbytwofirst-orderdifferentialequations.Procedurestransforming multipledifferentialequationstoLaplaceform,tostate-transitionform,and tostate-transitionsolutionareshown.Chapterfiveexaminescircuitblocks

andmodulesperformingamplification,voltage-to-timewindow,dutycycle modulation,etc.Chaptersixcoversfeedbackpracticesincludingvoltage, current,isolation,summativecurrent,subtractivecurrent,andstatefeedback. Chaptersevendiscussesconfigurationsofcontrolloopsincludingsingleloop, multipleloop,openloop,closedloop,nestedloop,loopcontention,etc. Chaptereightdealswithlinearregulatorsincludingseriesvoltageregulator andcurrentshuntinparallel.Chapternineexploresswitch-modepower processing.Chaptertenpresentscomplexitiesarisingfrominductiveloadfed byrectifiedACsourcesofsinglephase,multiplephases,andphasecontrol. Employingtheconceptofelectromagneticvectorsinspace,Chaptereleven focusesontheformationofmagneticfluxvectorplacedintentionallyalong selectedorientation,time-varyingfluxintensity,androtationalfluxvector thatmakesmotorspin.

Consideringthewriter’sgoalistobridgematerialstaughtincollegeand applicationsofthematerialinactualindustrialsettings,thetopicsoutlined aboveandorganizedinthatparticularorderaresuitableforcollegeseniors andnoviceprofessionalsintheindustry.Followingthematerial,andwhen facingareal-worlddesignschematic,readerswillbeableto(1)assignstate variables(circuitnodevoltage,inductorbranchcurrent),(2)writedown multipledifferentialequations,(3)placeequationsetinastate-transition form,(4)selecttheapproachoneismorecomfortableandconfident,forthe timebeing,(5)obtainsystemresponsesolutionscorrespondingtovarious drivesindifferenttimeframes,(6)stitchtogetherasteady-stateresponse solutioninclosed-formanalyticalexpressions.

Giventimeandpractice,andwhenfacingsystemorderexceedingthree, mostreaderswillquicklyrealizethatstate-transitionequationandsolution invokingmatrixoperationdelineatedinlinearalgebraaremoreeffective, evenelegant,inhandlinghigh-ordersystems.

Thiswriterhaddefinitelyexperiencedthatawareness,andexpectsall readertodothesame.

Asindicatedinthesubtitleofthiswriting,alongthepresentation, mathematicalnotesareinsertedwhereappropriatenessisnotviolated.Quite afewmaybeconsideredunconventional.Thisisdoneinthespiritofnever takingauthoritydogmatically—atrueopenmindrespectingtheunlimited possibilitiesofviewingnaturefrommultipleanglesandabeliefthatwhat

Preface xv wassaidtrueinthepastmaynotbetrueinthefuturewhennewdiscoveries seethedaylight.

Onthebackdropoftheaboveconviction,thisauthortookadditional effortstomakethiswritingalsoavailableinChineselanguage;thankstopublisherElsevierforgrantingsuchtranslationright.Thanksarealsoextended toMr.,atITRI(IndustrialTechnologyResearchInstitute,HsinchuTaiwan), whohadperformedthetranslation,averydemandingtaskconsideringthe limitationsofChineselanguageinhandlingtechnicalsubjects.

Withtheadvanceofminiaturizedelectronichardwareandsupercomputerequippedwithmathematicalco-processors,engineeringdesigntasks arenowmostlycarriedoutbythesimulationandcomputation.The implementationofbothalwaysrequiresdesignformulationintheform ofanalyticalexpressionsbasedon,inmostcases,systemsofdifferential equationswithcoefficientsdependingoncomponents/partsvalues.

Inthecourseofalmostfourdecades‘Ł‘™professionalcareerinaerospace industries,theauthorhaddefinitelyderivedsignificantbenefitsfromfollowingthepathoutlinedabove.

You,readers,cancertainlydothesame.

KengC.Wu Princeton,NJ. Dec.2020

CHAPTER1

Capacitorandinductor

Twocomponents,capacitorsandinductors,playirreplaceablerolesinelectricalpowerprocessingfortheirenergy-storageproperties.Bypresentingthe analyticalequationsgoverningbothineitherdifferentialorintegralforms, thischapterilluminatestheelectromagneticbehaviorsofthosedevicesand elucidatesitsphysicalsignificancewhenworkingwithdrivingsources.

MATH.NOTE: Inmostcalculustextbooks,derivativesandintegralsare introducedintheformsof f´(x) = dy/dx = df(x)/dx and ∫ydx = ∫f(x)dx, given y = f(x)atwo-dimensionalplanecurveand x istheindependentvariable,withlittlephysicalmeaningattachedexcepttheconceptof“tangential slope,”associatedwiththederivative,and“geometricalarea,”associatedwith theintegral,employingtheapproachoflimit.Theindependentvariable x is bynomeansrestrictedtosignifyingonlyspacequantity.Itcertainlycanstand fortime,andmanyothervariablesaswell.Thesimpleactofreplacing dx with dt,aninfinitesimaltimeincrement,introducesinteresting,andimportant, physicalmeaningtoderivative f´(t) = dy/dt = df(t)/dt.As dt appearsinthe numerator(inverseoftime),derivativeagainsttimeyieldsthedimensionof speed,velocity,and/orfrequency;thetemporalchangesofatime-dependent variable.

1.1Capacitorequationindifferentialform

Almostwithoutexception,theactionofcapacitorsisintroducedintextbooksinadifferentialform;whichlinkscurrentthroughthedeviceand timerateofvoltagechangeacrossitwithapositivesignasshown.

MATH.NOTE: Atamorefundamentallevel,thecurrentisexpressedas therateofchargecarriers’changes, i(t) = dQ(t)/dt,inwhich Q(t) = Cv(t)and C,thecapacitanceandaconstantwithinreason,isafunctionofgeometry andmaterialproperty.

Powerelectronicsystemdesign. Copyright©2021ElsevierInc. DOI:10.1016/B978-0-32-388542-3.00004-2Allrightsreserved. 1

Fig.1.1 Terminalcurrentandvoltageofacapacitor.

Whatdoesthisformtellusaboutacapacitiveelement?

1.When dv/dt = 0,thatiswhenthedevicevoltagereachesanextreme, amaximumoraminimum,thecorrespondingdevicecurrentcrosseszero value.Stateddifferently,thedevice’stime-domaincurrentwaveformmakes azero-crossingatthetimeitscorrespondingvoltagewaveformpeaks,or bottomsout.Inotherwords,andinagraphicalform,terminalvoltageand throughcurrentforacapacitormustholdarelationasshownin Fig.1.1

2.Asthevoltagevariablein Eq.(1.1) appearsasaderivative,thecurrent variabledoesnotchangeitsvalueif Eq.(1.1) isrewrittenas

Inthisform,oneimportantpropertyofcapacitorstandsout.Thatis,the devicesustainsaDC(directcurrent)voltage, VDC ,whichhoweverdoesnot contributetoitscurrent.Thesignificanceofthisattributeisthatacapacitor blocksDCcurrent.Or,DCcurrentdoesnotflowthroughacapacitor.Only AC(alternating)currentdoes.

3.CapacitorallowstheapplicationofaDCvoltagewithinlimit;the breakdownvoltage.

1.2Capacitorequationinintegralform

Eq.(1.1) canofcourseberewrittenas

MATH.NOTE: ThisisactuallyarewordingofthepreviousMATH NOTE,thatis,chargeisequaltothetimeintegralofcurrent.

Incontrasttothederivativeform,theintegralform (Eq.1.3),inparticular theright-handside,conveysanextremelyimportanteffectofthecapacitive statevariable:voltage.

4.Inaverystraightforwardmanner,itdeclaresthecontinuousnatureof capacitorvoltage.

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