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Warehousing,150
Third-PartyLogistics(3PL)Providers,153
ChapterHighlights,153
KeyTerms,154 DiscussionQuestions,154 Problems,154
CaseStudy:StrategicSolutionsInc.,154 CaseQuestions,156 References,156
8 FORECASTINGAND DEMAND PLANNING 157
WhatIsForecasting?,159
ManagerialInsightsBox:ForecastingbeyondWidgets,160 GlobalInsightsBox—MatchingSupplyandDemand:WorldHealth Organization(WHO),162 TheForecastingProcess,163
ManagerialInsightsBox:PredictiveAnalytics,165 TypesofForecastingMethods,166
BigDataAnalyticsBox—ImprovingWeatherForecasting:NOAA,168 TimeSeriesForecastingModels,169 CausalModels,175
MeasuringForecastAccuracy,178
CollaborativeForecastingandDemandPlanning,180 SupplyChainLeader’sBox—UsingCollaborativeTechnology:Li& Fung,181
ChapterHighlights,183
KeyTerms,183 DiscussionQuestions,183 Problems,184
CaseStudy:SpeedyAutomotive,185 CaseQuestions,187 References,187
9 INVENTORY MANAGEMENT 188
BasicsofInventoryManagement,190
ManagerialInsightsBox—ServiceInventory:Zoots,191
SupplyChainLeader’sBox:JohnDeere&Company,195 InventorySystems,195 Fixed-OrderQuantitySystems,198
BigDataAnalyticsBox—AnalyticsDrivenInventory:Dell,205 Fixed-TimePeriodSystems,205 IndependentversusDependentDemand,207
GlobalInsightsBox:IntelCorporation,208 ManagingSupplyChainInventory,208
ChapterHighlights,212
KeyTerms,212
DiscussionQuestions,212 Problems,213 References,213
10 LEAN SYSTEMSAND SIX-SIGMA QUALITY 214
WhatIsLean?,216
BigDataAnalyticsBox:GeneralElectric,218
SupplyChainLeader’sBox:U.S.Army,219
LeanProduction,220
GlobalInsightsBox:UPS,221
RespectforPeople,223
TotalQualityManagement(TQM),224
ManagerialInsightsBox:LeanToolsinthePopularPress,227
StatisticalQualityControl(SQC),228
SupplyChainLeader’sBox:IntelCorporation,229
SixSigmaQuality,236
TheLeanSixSigmaSupplyChain,237
ChapterHighlights,240
KeyTerms,240
DiscussionQuestions,240 Problems,241
CaseStudy:BuckeyeTechnologies,242
CaseQuestions,242 References,243
11 SUPPLY CHAIN RELATIONSHIP MANAGEMENT 244
SupplyChainRelationships,246
BigDataAnalyticsBox—TheNetworkEffect:Amazon,249
SupplyChainLeaders’Box—OpenInnovation:Proctor&Gamble,251
TheRoleofTrust,252
GlobalInsightsBox—GrowthThroughPartnership:Coca-Cola inAfrica,256
ManagingConflictandDisputeResolution,256
ManagerialInsightsBox:CommoditySwapping,260
NegotiationConcepts,Styles,andTactics,260
RelationshipManagementinPractice,265
ChapterHighlights,267
KeyTerms,267
DiscussionQuestions,267
CaseStudy:Lucidv.BlackBox,268
CaseQuestions,268 References,268
12 GLOBAL SUPPLY CHAIN MANAGEMENT 270
GlobalSupplyChainManagement,272
SupplyChainLeader’sBox—ChallengesofGlobal Culture:Wal-Mart,273 GlobalMarketChallenges,276
ManagerialInsightsBox:Coca-Cola’sChinaBrandingChallenge,278 GlobalInfrastructureDesign,280
BigDataAnalyticsBox—SupplierRisk:Cisco,281 CostConsiderations,282
ManagerialInsightsBox—BeyondCost:BMW,283 PoliticalandEconomicFactors,284 ChapterHighlights,286 KeyTerms,286 DiscussionQuestions,287
CaseStudy:Wú’sBrewWorks,287 CaseQuestions,291 References,292
13 SUSTAINABLE SUPPLY CHAIN MANAGEMENT 293
WhatIsSustainability?,295
GlobalInsightsBox:TheGreatPacificGarbagePatch,296
SupplyChainLeadersBox:FibriaCelulose,298 EvaluatingSustainabilityinSCM,302
BigDataAnalyticsBox:Coca-Cola,310 SustainabilityinPractice,312
ManagerialInsightsBox:CarbonFiberAutoParts,313 ChapterHighlights,316 KeyTerms,316 DiscussionQuestions,317
CaseStudy:HaitianOil,317 CaseQuestions,318 References,318
PREFACE
Supplychainmanagement(SCM)isthefastest-growingareaofbusinesstodayandisatthecore ofsuccessofmostleadingcompanies.KnowledgeofSCMisnecessarytoparticipateinthisgrowingandexcitingcareerfield.However,SCMischallenginginscopeandcomplexity.Eventoday thereisamisunderstandingofSCM.MostpeopleassumethatSCMispartoflogisticsanddistribution,orpurchasing,orperhapsmarketing.Theydonotunderstandtheintricaciesandbroad reachofthisrapidlyevolvingareaofbusiness.Thisbookisdesignedtoprovidestudentswitha comprehensiveunderstandingofSCM,keyissuesinvolved,andtheverylatestbusinessthinking. ThisbookisdifferentfromotherSCMtextbooks.Itisspecificallywrittenasacomprehensive SCMtextprovidinganintegratedglobalandtechnologyfocusedperspective.
RecenttrendshavemadethestudyofSCMespeciallychallenging.Today’sbusinessenvironmenthasforcedcompaniestocompeteinverydifferentwaysthanjustafewyearsago.The followingistrueoftoday’sorganizations:
• Inadditiontocompetingontraditionaldimensionssuchasquality,time,cost,andcustomization,companiesmustberapidinnovators.Theymuststayabreastofquicklychanging customerdemandsandhaveresponsivesupplychainsinplace.
• Technologicaladvancements—includingbigdataanalytics,autonomousvehicles,3-D printing,InternetofThings(IoT),andnextgenerationRFID—havetransformedsupply chains.The“intelligentsupplychain”thatistechnologicallydrivenisbecomingthenormfor companies.
• Today’sorganizationsoperateinaglobalenvironmentandareaffectedbyglobaltrade.Many companiesservemultipleglobalmarkets,withproductssourcedandproducedacrossmany continents.Theymustplan,design,andmanageacomplexsupplychainnetwork.
• Focuson“green”andsustainabilityhasbecomeprominent.Issuesofenvironmentalandsocial responsibilityarebecomingcriticalelementsofSCM,spanningconcernssuchassourcing, packaging,manufacturing,anddistribution.
• Unprecedentedthreatstosecurityareforcingcompaniestoinvestinsystemstoprotectproductsandinformationthroughouteverystepofthesupplychain.Addressingissuesofsecurity insupplychaindesignisacriticalaspectofSCM.
• Aglobalrecessionhascreatedtremendousfinancialpressuresoncompaniesandtheirsupply chains.Companiesarebeingforcedtoremaincompetitiveandinnovativewhilecutting,or maintaining,costs.
ThistextaddressesSCMwithinthisrealisticglobalandtechnologicallydrivenbusinessenvironment,inacompleteandcomprehensivemanner.Itiswritteninanaccessiblemannerenabling studentstoeasilygraspthematerial,thenextendandelevatediscussionintheclassroom.Each chapterendswithabusinesscasetoreinforcetheconceptslearned.Thetextbookisintended toprovidethefoundationalconceptsforundergraduateandgraduate-levelclassesinSCM,as
wellasrelatedareassuchasoperationsmanagementandpurchasing.Inaddition,thebookisan excellentresourceforexecutiveeducationandtrainingseminars.
GoalsoftheBook
1.ProvideaComprehensiveFoundationofSCM. ThistextiswrittentoprovideacomprehensivefoundationofSCM,fromitsbroadmeaningandstrategicimplications,tooperational conceptsandtechniques.WhiletherearesomeexcellenttextbooksthatprovidefoundationalconceptsofSCM,fewpresenttheseconceptsinacomprehensiveandintegratedmannerthatisthe hallmarkofSCM.
ThetextbeginswithanintroductiontotheholisticandintegratednatureofSCM.Supply chainstrategyisdiscussednext,asthedriverofSCM,followedbythedesignofthesupply chainnetwork.Participationoforganizationalfunctions—includingmarketing,operations,sourcing,andlogistics—arediscussed,aswellastheirlinkagestoSCM.Next,planningandcontrollingthesupplychainisdiscussed,fromforecastingandmaterialsmanagement,toleanandSix Sigma.AttentionisdevotedtotopicsthatareofspecificinteresttoSCM,includingcollaborativeforecastingmethodssuchasCPFRandS&OP.Finally,thetextlooksatissuesofmanaging thesupplychain.Thisincludesmanagingsupplychainrelationships,fromdevelopingalliances tonegotiationstrategies.Entirechaptersaredevotedtothemostcutting-edgeissuesinbusinesstoday:globalbusiness,atechnologicallydrivenenvironment,andsustainablesupplychain management.
2.ProvideCross-FunctionalandIntegrativeCoverageofSCM. Thistextiswritten topresentSCMwithanequalandbalancedcoverageofkeybusinessfunctions,theirinteractions, andtheirintegration.SCMistrulyboundaryspanningandisintertwinedwithallorganizational functions.Also,SCMiscross-functionalinitsdecision-makingrequirementsandneedstobe presentedassuch,ratherthanasanoffshootofanotherbusinessfunction.Thistexthasequal coverageoftherelevantbusinessfunctions,theirintegration,andtheirimpactonthefunctionality ofSCM.
3.ProvideUnderstandingofBusinessIssues. SCMisintertwinedwithbestbusiness practices.ItisatthecoreofsuccessofleadingcompaniessuchasApple,BMW,Wal-Mart,P&G, Amazon,Zara,Starbucks,Teslamotorcompanyandothers.Thesecompanieshaveachieved world-classstatusinlargepartduetoastrongfocusonSCM.Thistextisrichinbusinessexamples thatillustrateSCMbestpracticesandshowcasethecomplexityofSCMbusinessdecisions.These examplesshowSCMtobeanexcitingareaofstudy,onthecuttingedgeofbusiness.
Features
1.Cross-FunctionalCoverage. SCMispresentedasacross-functionalareaofbusiness studywithequalcoverageoffunctionssuchasmarketing,operations,sourcing,andlogistics, andtheirintegration.
2.GlobalFocus. Today’ssupplychainstraversetheglobe.Thiscreatesnumerouschallenges, suchasdesigningaglobalsupplynetwork,dealingwithinternationaltariffsandforeigngovernmentregulation,differencesintransportationandtechnology,managingcross-culturalwork teams,andaddressingcustomerissuesthatarisefromculturalexpectations.Eachchapterhasat leastoneboxlabeled“GlobalInsights,”whichprovidesasummaryofaglobalissuethatpertains tothetopicathandandanassociatedbusinessexample.
3.ManagerialFocus. ThetextisrichwithcuttingedgeSCMbusinessexamples.Each chapterhasatleastoneboxlabeled‘SupplyChainLeadersBox’thatillustratesthelatestbusiness practicesofthetopicaddressed.Eachchapterbeginswithacurrentbusinessexample.Inaddition,
eachchapterendswithauniquecasewrittentoaddresskeymanagerialissuesandastrongemphasisonmanagerialdecisionmaking.
4.StrategicFocus. SCMisastrategicfunction.Asaresult,thetexthasastrongstrategic focus.Eachchapterhasatleastoneboxlabeled“ManagerialInsightsBox,”whichillustrates currentbusinessthought,usingestablishedandrecognizedsources(HBR,BusinessWeek,The WallStreetJournal,SupplyChainManagementReview,etc.).
5.StrongPedagogy. Thetextiswritteninareadableandaccessiblemanner.Eachchapter endswithdiscussionquestions,acasewithquestionsdesignedtopromotemanagerialthinking, and,whereappropriate,homeworkproblemsandexercises.Iconsthroughoutchaptersshowfocus oncross-functionalcoverage,globalcoverage,sustainability,technology,andtheservicesupply chain.Further,thechaptersinthetextarelinkedtotheoveralltopicratherthanbeingpresented asanassembledcompilationofmaterial.
ChangestoThisEdition
Anumberofchangeshavebeenmadetothiseditiontomakethetextascurrent,user-friendly,and relevantaspossible.Allthechaptershavebeenupatedtoincorporatethelatestavailableinformation,withincreasedemphasisontechnology,digitization,andanalytics.Thebusinessexamples havebeenupdated,andalargenumberofclassexerciseshavebeenadded.Thefollowingfeatures havebeenaddedtothisedition:
BigDataAnalytics: Allchaptershavebeenupdatedtoincludestate-of-the-artimpactofbig dataanalyticsonsupplychains.Eachchapternowhasone‘BigDataAnalyticsBox’thatshowcasesanexampleofhowbigdataanalyticsisimpactingthetopiccoveredinthechapter.This rangesfromhowretailerssuchasTargetcapturecustomerpreferences,tohowUPSusesits state-of-the-artnavigationsystem.
TechnologyFocus: Advancementsintechnologyarechangingsupplychains.Theseinclude 3-Dprinting,driverlessvehicles,next-generationRFID,InternetofThings(IoT),cloudcomputing,machinelearning,andmanyothers.Thesetechnologieshaveenabledthe“intelligent supplychain”andarediscussedineverychapter.
ClassroomExercises: Eachchapternowincludesclassexercisesdesignedtofosterclassroom discussion.Theseexercisesareclassroomtestedandincludeinstructordetailsonhowto conducttheexerciseandprovideaseriesofquestionswithsuggestedsolutionstoguidethe discussion.
UpdatedExamples: Throughoutthechaptersallexamplesanddatahavebeenupdated.The focusoftheupdatewastomaketherevisionrichinexamplesofbothlargesupplychains,as wellasthoseofsmallandmediumfirmstohighlightkeyconcepts.
InstructorResources
Theinstructor’swebsiteoffersseveralresourcesdesignedtoassistprofessorsinpreparinglectures andassignments,including:
Instructor’sManual Includesasuggestedcourseoutline,teachingtipsandstrategies,answersto allend-of-chaptermaterial,additionalin-classexercises,andmore.
TestBank AcomprehensiveTestBankcomprisedoftrue/false,multiple-choice,shortanswer, andessayquestionsisavailableontheinstructorsite.Thequestionsarealsoavailableasa ComputerizedTestBank.
PowerPointSlides Fullcolorslideshighlightkeyfiguresfromthetextaswellasmanyadditionallectureoutlines,concepts,anddiagrams.Theseprovideaversatileopportunitytoadd high-qualityvisualsupporttolectures.
Acknowledgments
Thedevelopmentofthissecondeditionof SupplyChainManagement benefitedgreatlyfromthe commentsandsuggestionsofcolleagues.I’dliketoacknowledgethecontributionsmadebythe followingindividuals:
AnthonyJ.Avallone, BerkeleyCollege
Ming-LingChuang, WesternConnecticutStateUniversity
VerdaBlythe, UniversityofWisconsin
ThomasW.Buchner, UniversityofMinnesota
RobertR.Bugge, TempleUniversity
JohnF.Kros, EastCarolinaUniversity
SimonCroom, UniversityofSanDiego
DonaldB.Fisher, DixieStateCollege
JohnD.Hanson, UniversityofSanDiego
RogerDeanIles, UniversityofMemphis
ShamKekre, TepperSchoolofBusiness,CarnegieMellonUniversity
DaleFranklinKehr, UniversityofMemphis
RhondaLummus, IndianaUniversity
MaryJ.Meixell, QuinnipiacUniversity
MichaelJRacer, UniversityofMemphis
YoungRo, UniversityofMichigan
JeffreySchaller, EasternConnecticutStateUniversity
SridharSeshadri, UniversityofTexas
TheodoreStank, UniversityofTennessee-Knoxville
SrinivasTalluri, MichiganStateUniversity
TinaWakolbinger, UniversityofMemphis
SpecialThanks
IwouldalsoliketoofferspecialacknowledgmenttothepublishingteamatWileyfortheircreativity,talent,andhardwork.ThankyoualsotoJohnWoodforhishelpwithresearchonsustainability andsupplychainrelationships,aswellastocountlessstudentswiththeirassistanceoncasedevelopmentandend-of-chapterproblems.
IntroductiontoSupplyChain Management
LEARNINGOBJECTIVES
Aftercompletingthischapter,youshouldbeableto:
• Define“supplychainmanagement,”andexplaintheactivitiesinvolved.
• Identifytheflowsthroughasupplychain,andexplainthebullwhipeffect.
• Describetheriseofsupplychainmanagementanditsglobalimplications.
• Describecharacteristicsofacompetitivesupplychain.
• Identifyandexplainkeytrendsthatdrivetoday’ssupplychains.
CHAPTEROUTLINE
◾ WhatIsSupplyChainManagement(SCM)?
SCMActivities
ManagingFlowsThroughtheSupplyChain
TheBullwhipEffect
CustomerFocus
TheServiceSupplyChain
◾ TheBoundary-SpanningNatureofSCM
IntraorganizationalIntegration
Cross-EnterpriseIntegration
SCMVersusLogistics
◾ TheRiseofSCM
◾ CharacteristicsofaCompetitiveSupplyChain
Responsiveness
Reliability
RelationshipManagement
◾ TrendsinSCM
Globalization
Outsourcing
InformationTechnology
BigDataAnalytics
1
3-DPrinting,AdditiveManufaturing,andRobotics
Postponement
TheLeanSupplyChain
ManagingSupplyChainDisruptions
SupplyChainSecurity
Sustainabilityandthe“Green”SupplyChain Innovation
TheFinancialSupplyChain
◾ CareersinSCMandProfessionalOrganizations ◾ ChapterHighlights ◾ KeyTerms
DiscussionQuestions
◾ CaseStudy:McNulty’sMuscularMaterials(MMM)
MostofushavehadtheexperienceofsittingataStarbuckscoffeeshopenjoyingacup ofcoffee,afrappuccino,orperhapsapumpkinspicelatte.Wehaveenjoyedthe“Starbucksexperience,”sippingabeverage,lounginginoneofthemanychairs,andperhaps readinganewspaperoragoodbook.WemayhavebrieflynoticedthatStarbucks’coffee beanscomefromallacrosstheglobe,includingGuatemala,Sumatra,Brazil,Kenya,Mexico,andEthiopia.However,wehaveprobablynotgivenmuchthoughttothecomplexity ofdecisionsandcoordinationrequiredtomakesurethatwe,thecustomers,receivethe beveragesweareenjoyingaswesitinthecafé.
Infact,forStarbuckstobeabletodeliversuchahigh-quality,consistent,andbroad productofferingtomorethan23,000storelocationsworldwide,itmustmanageanextensiveglobalnetworkoftradingpartners,fromcoffeegrowerstoroastingplantstocoffee distributors.Itmustmanagerelationships,ensurethehighestquality,andguaranteeproductavailabilityateachstorelocation,allthewhilemaintainingefficiencyandkeeping costsaslowaspossible.Sowhilewe,thecustomers,sitinthedimlylitandhipcafé enjoyingthe“Starbucksexperience,”behindthescenesisacompanythatismanaging oneofthebiggestglobalsupplychainsintheworld.
Supplychainmanagement(SCM)isthefastest-growingareaofbusinesstoday.Infact, itisatthecoreofthesuccessofsuchcompaniesasAmazon,Nike,Toyota,Wal-Mart, P&G,Zara,PepsiCo,BMW,L’Oréal,andMcDonalds,aswellasStarbucks,andcountless others.Thesecompanieshaveachievedworld-classstatusinlargepartduetoastrong focusonSCM.
MostpeopleassumethattheyhavesomeideaofwhatSCMisabout.Theyusuallythink itispartoflogisticsanddistribution,orpurchasing,orperhapsmarketing.Itislikely, however,thatyoudonotyetknowthefullcomplexityandbroadreachofthisrapidly evolvingbusinessconcept.AtarecentconferencePaulMathews,ExecutiveVPofSupply ChainfortheLimited,jokedthatpeoplestillthinkofSCMas“kickingboxesandlicking labels.”HewantedtohighlightthemisunderstandingofSCMmanypeoplestillhave.
Thepurposeofthisbookistohelpyoudevelopacomprehensiveunderstandingof SCM.Thisincludesunderstandingthekeyissuesinvolvedandbecomingfamiliarwith
theverylatestbusinessthinking.Thiswillprepareforyouforasuccessfulcareerinanew andexcitingbusinessfield.
Today’sbusinessenvironmenthasforcedcompaniestocompeteinverydifferentways fromjustafewyearsago.Inadditiontocompetingontraditionaldimensionssuchas quality,time,cost,andcustomization,companiesmustberapidinnovators.Theymust stayabreastofquicklychangingcustomerdemandsandincreasingglobalcompetition. Advancesintechnology,theInternet,bigdataanalytics,andunprecedentedthreatsto securityareforcingcompaniestobeflexibleandresponsive.Atthesametime,adown economyhascreatedtremendousfinancialpressures.SCMisthebusinessconcept throughwhichcompaniescanachievethislevelofcompetitivenesswhilemaintaining costs,anditisintertwinedwithtoday’sbestbusinesspractices.Companiesunderstand thattheycannotachievetheneededlevelofcompetitivenessinthecurrentglobal economywithoutSCM.
KnowledgeofSCMwillgiveyoutheskillsneededtohelpyourorganizationgaina competitiveadvantageinthemarketplace.Itwillalsohelpyoumoveintooneofthe fastest-growingcareerfieldstoday.
WhatIsSupplyChainManagement(SCM)?
Supplychainmanagement(SCM) isthedesignandmanagementofflowsofproducts, information,andfundsthroughoutthesupplychain.Itinvolvesthecoordinationandmanagementofalltheactivitiesofasupplychain.Assuch,SCMmayappeardeceptivelysimple.Infact, itisacomplexbusinessconceptthatisfarreachinginthenatureandtypeofdecisionsinvolved. BeforewecanbegintolookatthefullcomplexityofSCM,itisimportanttofirstunderstandthe meaningoftheterm supplychain.
A supplychain isthenetworkofallentitiesinvolvedinproducinganddeliveringafinished producttothefinalcustomer.Thisincludessourcingrawmaterialsandparts;manufacturing, producing,andassemblingtheproducts;storinggoodsinwarehouses;orderentryandtracking; distribution;anddeliverytothefinalcustomer.AsimplesupplychainisillustratedinFigure1.1. Theflowsthroughthesupplychainbeginwithsupplierswhosupplyandtransportraw materialsandcomponentstoproducersormanufacturers.Manufacturerstransformthese
materialsintofinishedproductsthatarethenshippedeithertothemanufacturers’owndistributioncentersortowholesalers.Next,theproductsareshippedtoretailerswhoselltheproductto finalcustomers.ConsidertheStarbuckssupplychainwejustdiscussed.Atthebeginningofthe supplychainarecoffeefarmersatvariouslocationsacrosstheglobethatgrowthecoffeebeans. Thecoffeebeansarepicked,packagedinburlapbags,andtransportedtocoffeeroasters,entities thatroastthebeans.Theroastedbeansarethensenttocoffeedistributors,whothensort,package, andmovethebeanstoretaileroutletssuchasStarbuckscafés,tobepurchasedbytheconsumer.
Atypicalsupplychainmayinvolvemanydifferenttradingpartners,calledstages.Thesesupply chainstagesmayincludethefollowing:
• Suppliers
• Producers
• Wholesalers/Distributors
• Retailers
• Customers
Notethateverysupplychainisdifferentandthatthesestagesareagenericrepresentationofa supplychain.Infact,eachstagemaynotbepresentineverysupplychain.Thenumberofstages thatarepartofasupplychainanditsappropriatedesignwilldependonboththecustomer’sneeds, therolesofthestagesinvolved,andthevalueeachstageprovides.
Supplychainsareunderincreasingfinancialpressure,andstagesthatdonotaddvaluetothe supplychainarequicklybypassedoreliminated.Forthisreason,asupplychainisoftencalleda valuechain ora valuenetwork.Today’sconceptofthesupplychaincomesfromtheconceptof a“valuechain”thatwasintroducedbyaHarvardBusinessSchoolprofessor,MichaelPorter,in thel980s.MichaelPorterexplainedthatacompany’scompetitiveadvantagecannotbeunderstood bylookingatafirmasawhole.Rather,itscompetitiveadvantagecomesfromthemanydiscrete activitiesthatafirmperformsandthateachoftheseactivitiescontributestothefirm’stotalcost position.Thisconceptofeachactivitycontributingtothetotalvaluehasnowbeenextendedto theentiresupplychain.Infact,ithasbeenoftensaidthatitisnotcompaniesthatcompete.Rather, itistheirsupplychainsthatcompete.
Aswelookatasupplychainitisimportanttopointoutsomecommonterminologyusedto describetherelationshipsofsupplychainstagestooneanother.Eachcompanyinasupplychain hasitssuppliersandcustomers.Thestagesofthesupplychainthatcomprisetheinbounddirection towardthecompany,orthe“focalfirm,”arecalledthe“upstream”partofthesupplychain.
Thestagesofthesupplychainawayfromthe“focalfirm”aretermed“downstream.”This isshowninFigure1.2.Forexample,ifthefocalfirmwasamanufacturer,allinboundsupplierswouldbeconsidered“upstream,”whereasdistributors/wholesalersandretailers/customers wouldcomprisethe“downstream”partofthesupplychain.Beingabletorefertopartsofthe supplychainaseither“upstream”or“downstream”providesaconvenientpointofreference. Similarly,suppliersthatdirectlysupplygoodsorservicestoacompanyaretermed“first-tier suppliers.”Suppliersthatsupplytoacompany’s“first-tiersuppliers”aretermed“second-tiersuppliers,”andsoonmovingupthechain.Thisprovidesacommonterminologyforcompaniesto understandwhichsuppliersarebeingreferenced.
Theterm supplychain impliesalinearchainofparticipantsfromsupplierstofinalcustomers. Atruesupplychainisactuallymorelikeacomplexnetwork,asshowninFigure1.3.Aproducermayreceivematerialsfrommultiplesuppliers.Manydistributorsandwholesalersreceive inventoryfrommanymanufacturers,andmostretailersreceiveproductsfrommanydifferentdistributors.Forthisreasonasupplychainisoftenreferredtoasasupplychainnetworkorsupply web,tomoreaccuratelydescribethenatureoftheserelationships.Infact,manycompaniesare partofmultiplesupplychains.
FIGURE1.2 Stagesofthesupplychain.
FIGURE1.3 Thesupplychainnetwork.
Thesupplychainnetworkcanactuallytakeonmanydifferentshapes.Somearelinear,as showninFigure1.3.Otherstakeontheformofhub-and-spokeoraweb.Oftenthetypeofnetworkcanberelatedtothenumberofsuppliers,theirlocations,andthetypeofproductbeing produced.Forexample,DellComputerCorporationbecamefamousformandatingthatallits first-tiersuppliersmustbewithina15-minuteradiusanywherearounditsAustin,Texas,manufacturingfacility.Thisisanexampleofahub-and-spokesupplynetwork,withthefocalfirmin thecenterofthedesign,andamodelthathasbeenfollowedbymanyothermanufacturers.
SCMActivities
Nowthatweunderstandwhatconstitutesasupplychainorsupplynetwork,wecanlookatthe issuesinvolvedinmanagingit.RecallthatSCMinvolvesthecoordinationandmanagementof all theactivitiesofasupplychain.Itisresponsibleformanagingthesystemofflowsbetweenthe differententitiesofasupplychaintosatisfythefinalcustomerandmaximizetotalsupplychain profitability.SCMisadynamicandever-changingprocessthatrequirescoordinatingallactivities amongmembersofthesupplychain.
SCMactivitiesincludethefollowing:
• Coordination: SCMinvolvescoordinatingthemovementofgoodsandservicesthroughthe supplychain,fromsupplierstomanufacturerstodistributorstofinalcustomers;italsoincludes
movementofgoodsbackupthesupplychain,asproductsmaybereturned.Coordination alsoinvolvesthemovementoffundsthroughthesupplychainasproductsarepurchasedand sold.Thisincludesvariousfinancialarrangementsandtermsofpurchasebetweenbuyersand suppliers.
• InformationSharing: SCMrequiressharingrelevantinformationamongmembersofthe supplychain.Thisincludessharingdemandandsalesforecasts,point-of-saledata,promotionalcampaignsplanned,andinventorylevels.Considerthatamanufacturermustknowif aretailerisplanninganadvertisingcampaigntoensurethatenoughoftheproductisbeing produced.Otherwise,theretailermayrunoutofstock.Similarly,themanufacturer’ssuppliers mustbeawareofincreasedproductionplanstoprovidesufficientcomponentparts.Sharing thisinformationenablestheentirechaintoworkinunison.
• Collaboration: SCMrequirescollaborationbetweensupplychainmemberssothatthey jointlyplan,operate,andexecutebusinessdecisionsasoneentity.Thisisimportantfordecisionsthatrangefromproductdesignandprocessimprovementtoimplementingbusiness initiativesorfollowingaparticularbusinessstrategy.Forexample,thismayincludecollaboratingonwaystocutcostsorimprovequalitystandardsthroughouttheentiresupplychain.
ManagingFlowsThroughtheSupplyChain
Recallthatmanyflowsmovethroughasupplychainnetwork.Thefirstistheflowof products throughthesupplychain,fromthebeginningofthechainthroughvariousstagesofproduction, tothefinalcustomer.However,goodsalsoflowbackthroughthechain.Thisisintheformof returnedproductsthatareunacceptabletocustomersforavarietyofreasons,suchasdamagedor obsoletegoods.ThisisanareaofSCMcalled reverselogistics becausethedirectionofproduct flowisreversed.Theincreasedfocusoncustomeraccommodationhasresultedinanincreasein theamountofgoodsreturnedfromcustomers.
Thesecondimportantflowthroughthesupplychainisthatof information thatisshared betweenmembersofthesupplychain.Manysimplifiedsupplychainsviewtheproductflowing fromsupplierstocustomersandinformationflowingintheoppositedirection,frompoint-of-sale backtosuppliers.Inthissimplifiedcase,theprimaryinformationisdemandorsalesdata,which isusedtotriggerreplenishmentandservesasthebasisforforecasting.Inamorerealisticcase, salesinformationissharedonareal-timebasis,whichleadstolessuncertaintyandlesssafety stock.Thesharingofreal-timeinformationservestocompressorshortenthesupplychainfrom atimestandpoint.Theresultofthismoretimelyandaccurateinformationisareductioninthe amountofinventorycarriedthroughoutthesupplychain.
Thethirdimportantflowthroughthesupplychainisthatof funds.Inasimplifiedsupply chain,financialflowisoftenviewedasonedirectional,flowingbackwardinthesupplychain aspaymentforproductsandservicesreceived.However,asproductsflowinbothdirectionsso doesthetransferoffunds.Amajorimpactonfundtransferandthefinancialsofcompanieshas beensupplychaincompression.Ashorterordercycletimemeansthatcustomersreceivetheir ordersfaster.Itmeansthattheyarebilledsoonerandthatcompaniesreceivepaymentsooner. Thisspeedingupofthemoneycollectionprocesshashadahugeimpactontheprofitabilityof certainfirms.ConsiderDellComputerCorporation,acompanythathasgainedmuchfromthe compressedsupplychain.Dellturnsoveritsinventoryroughlyeveryfourdays.However,they oftenreceivepaymentaweekinadvance,wellbeforeDellpaysitssuppliers,providingalarge financialbenefittoDell.
ThekeytosuccessfulSCMisthemanagementoftheseflowsthroughthechain.SCMis adynamicprocessandprovidesmanyopportunitiestoreducethecostofdoingbusinessand improvecustomerservice.Atthesametime,thechallengesofSCMareoftenunderestimated. Infactthereasonforthefailureofmanyonlinebusinessesisduetotheirinabilitytomanage
supplychainflowseffectively.Manyhaveexcellentbusinessconceptsandmarketingstrategies, butareunabletomakeproductsavailabletocustomersinacost-effectivemanner.Forexample, Webvan,anonlinegrocerydeliverycompany,wasunabletobringthecostofgrocerypickingand deliverytoacompetitivelevelandwentoutofbusiness.ThesuccessofInternetretailerssuchas Amazon.comhasbeenprimarilydrivenbytheimprovementsintheirsupplychains.
TheBullwhipEffect
Asupplychainiscomposedofmanydifferentcompanies,orstages,eachwiththeirown objectives.Forasupplychaintobehighlycompetitive,itiscriticalthatitsmembersengagein theactivitiesofcoordination,informationsharing,andcollaboration.Otherwise,eachstageof thesupplychainwillhavedifferingandpossiblyconflictingobjectivesandmayfocusonsimply maximizingtheirownprofits.Similarly,ifinformationisnotsharedbetweenstages,butis delayedordistorted,eachstagemayhaveadistortedviewoffinalcustomerdemand.Asaresult, theywilllikelynotproducetherightquantitiesofitemsneeded,resultingineithershortagesor excessinventory.Bothsituationsresultinloweredprofitabilityoftheentiresupplychain.
Ithasbeenobservedthatfluctuationanddistortionofinformationincreasesasitmovesup thesupplychain,fromretailers,tomanufacturers,andtosuppliers.Thisiscalledthe bullwhip effect,asinaccurateanddistortedinformationtravelsupthechainlikeabullwhipuncoiling.In response,eachstageofthechaincarriesprogressivelymoreinventorytocompensateforthelack ofinformation.Thebullwhipeffecthasbeenwelldocumentedinmanyindustriesandiscostly forallsupplychainmembers.
Oneofthebest-knownexamplesofthebullwhipeffectwasobservedbyProctor&Gamble (P&G)inthesupplychainofitsPampersdiapers.Thecompanydiscoveredthatevenwhen demandfordiaperswasstableattheretailstorelevel,ordersfordiapersfromP&Gfluctuated significantly.Evengreaterfluctuationwasobservedinordersforrawmaterialsfromsuppliers overtime.Althoughconsumptionofthefinalproductwasstable,ordersforrawmaterialswere highlyvariable.
AsimilarexamplewasobservedatHewlettPackard(HP).HPobservedthatfluctuationsof ordersincreasedsignificantlyastheymovedfromtheresellersupthesupplychaintotheprinter divisiontotheintegratedcircuitdivision.LikeP&G,HPobservedthatalthoughfinalproduct demandwasfairlystable,ordersplacedateverystageupthesupplychainsignificantlyincreased invariability.BothP&GandHPfoundthattheresultofthebullwhipeffectwasanincreasein costanddifficultyinfillingordersontime.
Thelongerthesupplychain,thegreatertheopportunityforthebullwhipeffect,asmanufacturersandsuppliersarefurtherawayfromfinalcustomerdemand.Ifthereisnocoordinationor sharingofinformation,thesestagesdonotknowfinalcustomerdemandorwhenareplenishment ordermightarrive.Asaresultofthishigheruncertainty,theystockpileinventory.Thewaytocombatthebullwhipeffectistosharepoint-of-saleinformation,availablefrommostcashregisters, withallmembersofthesupplychain.Thisallowsallstagesofthesupplychaintomakereplenishmentdecisionsfromthesameinformationsource.Inadditiontoinformationsharing,coordination andcollaborationwillenablestagesofthesupplychaintoworktowardthesamegoals.
CustomerFocus
Thefinalcustomeristhedrivingforceofthesupplychain.Infact,theprimarypurposeforthe existenceofasupplychainistorespondtocustomerdemandsandgenerateprofitsforcompanies thataremembersofthechain.Therefore,meetingcustomerdemandsistheprimaryobjective. Theprocessisdrivenbyacustomerhavingaparticularproductneed.Theretailertriestosatisfythecustomerbyensuringthattheproductisavailable.Ascustomerscontinuetopurchase
FIGURE1.4 Productsare“pulled”throughthesupplychain.
products,theretailerrequestsadditionalproductsfromitssupplierstoreplenishthosesold.These suppliersthenpurchasematerialsfromtheirsuppliers,andtheprocess“pulls”rawmaterials throughtherestofthechainneededtoproducemorequantitiesoftheproduct.
ConsideracustomerwalkingintoaWal-Martstoretobuylaundrydetergent,asshownin Figure1.4.Theprocessthatdrivesthesupplychainstartswiththeneedofthecustomertobuy detergent.ThecustomervisitingWal-MarttakesdetergentofftheshelfthatWal-Martstocked frominventorysuppliedfromitsfinished-goodswarehouseorbyadistributor.Salesofthedetergenttriggerthewarehouseordistributioncentertoreplenishthesolditems.Theitems“pulled” outofthewarehouseordistributioncentertriggerthemanufacturer,suchasProctor&Gamble (P&G),toproducemoreandfillthewarehousewithmoreitems.Toproducemoreitems,inturn, P&Ghastorequestmorerawmaterialsfromtheirsuppliers,suchasthosethatsupplypackagingandchemicalcomponents.AsP&Grequestsmorerawmaterialsfromtheirsuppliers,their first-tiersuppliersrequestmorematerialfromlower-tiersuppliers.Inthismannerproductsare movedthroughthesupplychain.
SCMisadynamicprocessandinvolvestheconstantflowofinformation,products,andfunds betweendifferententitiesofthesupplychain.Toseehowthisworks,onceagainconsiderthe exampleofWal-Mart.Wal-Martprovidedtheproduct(detergentinthiscase)tothecustomer, andthecustomertransferredtheirfundstoWal-Mart.Usingpoint-of-salesdata,Wal-Mart thenconveyedtheneedtoreplenishorderstothewarehouseordistributor,whotransferredthe replenishmentorderviatrucksbacktothestore.Afterthereplenishmentwasmade,Wal-Mart transferredfundstothedistributor.Wal-Mart,thedistributor,andthemanufacturersharedpricing information,deliveryschedules,andforecastsoffuturesales.Thistypeofflowofinformation, products,andfundstakesplaceacrosstheentiresupplychain.
Thisexampleillustratesthattoprovidetimelyproductavailability,alltheparticipantsinthe chainneedtocoordinatetheirplansandrespondtothesameinformation.Also,noticethatthere aremanyflowsmovingthroughthesupplychain.Theprocessisdrivenbyacustomerorderand endswhenacustomerhaspaidfortheirpurchase.SCMisthecoordinationandorchestrationof alltheactivitiesnecessaryforthisprocesstooccurinthemostefficient,cost-effective,andtimely manner.
TheServiceSupplyChain
SCMisjustasrelevanttocompaniesintheserviceindustry,rangingfromhealthcaretoreal estatetobanking,asitistomanufacturingcompaniesthatproducetangibleproducts.However, servicesupplychainsdifferfrommanufacturingintheroleofthecustomerandthedirectionof flowofthedeliveryprocess.Unlikemanufacturingsupplychainsthatfocusontheproduction anddeliveryofatangibleproduct,servicesupplychainstendtofocusmoreontheinteraction betweenthecustomerandprovider.Forthisreason,theroleofthecustomerisevengreaterin drivingtheservicesupplychainthanitisinmanufacturing.Inserviceorganizationsthecustomer
isalsoasupplierofinputsandinformation,whichcanchangetheservicedelivery.Consider thelegalenvironment,wherethecourseoflegalactiongreatlydependsoninformationprovided bytheclienttotheattorney.Similarly,auniversitystudentmayhavetheoptiontoconductan independentstudyunderthesupervisionofafacultymember,changingthesetcourseofstudy.
Servicesupplychainstendtobeconsiderablyshorterthanmanufacturingsupplychains.The providertypicallyinteractsdirectlywithcustomers,withoutthebufferofretailersanddistributors, enablingeasiersharingofinformation.Servicesupplychainsalsotendtolookmorelikehubs thanchains.Oneofthedisadvantagesisthattheydonothavethebuffersofinventoryasseen inmanufacturing.Thismeansthattheyneedtohaveotherorganizationalmechanismsthatgive themflexibilitywhenhandlingthevariationofcustomer-suppliedinputsanddemands.Thisalso makesinformationsharingwithcustomersmuchmorecritical.
Evenservicecompaniesthatprovidepurecontenttocustomers,suchasthoseintheentertainmentindustry,relyheavilyontheirsupplychainstodelivercustomervalueandremain competitive.Thisincludesindustriessuchasfilm,computergames,andsportsandincludes companiessuchasDisney,WarnerBros.,andTicketmaster.Thesecompaniesareincreasingly relyingonSCMprocessandtechnologyimprovementstoensurecoordinationofinformation andmaintaincompetitiveness.
SupplyChainLeader’sBox
◾ AMAZON.COM
ThelargestInternet-basedretailerintheworld,Amazon .com,hassoughttomakeitselfacustomer-centriccompany fromitsbeginninginJuly1995.Amazon.comisaservice companythatisaleadingmerchandiserofeverythingfrom gourmetfoodtoappareltoelectronics,inadditiontobooks andmusic.Fromtheverybeginning,Amazonunderstood thatitsfocusmustbeonsatisfyingthecustomerbyproviding thehighestlevelsofservice.Ratherthanfocusingonmarketingoradvertising,Amazonplaceditsfocusonhavinga superiorsupplychainthatprovidesuncompromiseddeliverytocustomers.Inaddition,Amazonconductsbusiness onaninternationalscale,shippingtomorethan200countries.Coordinatingandorchestratingthisrangeofproduct offeringstosomanygloballocationswithperfectdeliveriesisadauntingtask.Toachievethis,Amazonhasbuiltan
impressivelogisticsnetworkthatincludesitsownfleetof jets,automatedwarehouses,robots,drones,andadigitally drivensupplychain.ForAmazon,logistics,shipping,anda superSCMhavecombinedtogivethecompanyitsstellar reputation.
PartofAmazon’ssupplychainproficiencyisbasedonits strictoperationsphilosophy,whichfocusesonleansystems, quality,andefficiency.Itismorereminiscentofindustrial manufacturingthantraditionalretailpractices.Forinstance, AmazontakesaSixSigma1 approachtoitsdistributionoperationsandappliesleanmanufacturingandtotalqualitymanagement(TQM)methodologiestoitsprocesses.Amazon’s onlineproficiencyissuchthatmanybrick-and-mortarretailerssuchasTargetandToys“R”UsusetheAmazonwebsite fortheire-commerceefforts.
Adaptedfrom:Leonard,David,“WillAmazonKillFedEx?” Bloomberg BusinessWeek ,August31,2016.
TheBoundary-SpanningNatureofSCM
Toorchestrateandoptimizeallflowsfromsourcetoconsumption,SCMmusttakeatotalsystems viewpoint.SCMmustensurethattheneedsoffinalcustomersaresatisfiedthroughthecoordinationofmaterialsandinformationflowsthatextendfromthemarketplace,throughthefirmand itsoperationstoallitssuppliers.
1 SixSigmaperformanceischaracterizedby3.4defectspermillion,or99.99966%perfect.Wewilldiscussthisindetaillaterin thetext.
SCMisunique,asitistrulyboundaryspanning.First,itspansandintegratesfunctionsand processeswithintheenterprise,called intraorganizationalcoordination.Second,itspansandintegratesfunctionsandprocessesbetweenenterprisesofthesupplychain,called cross-enterprise coordination.Inessence,asupplychainneedstofunctionasanextendedenterprise.Toachieve this,supplychainmanagementhastocrossovertheboundariesofindividualfirmsandintegrate businessfunctionsandprocessesacrossenterprises.
IntraorganizationalIntegration
SCMrequiresparticipationandcoordinationofactivitiesbetweendifferentorganizationalfunctions.Therelationshipbetweenthefunctionsofmarketing,operations,sourcing,andlogisticsis particularlyimportant.Foranorganizationtobeeffectivelyintegratedwithothermembersofits supplychain,itmusthaveinternalcoordination.Thismeansthatthevariousfunctionsmustshare informationandconductcoordinatedactivities.Therelationshipbetweenthevariousfunctionsis showninFigure1.5.
Marketing isthefunctionresponsibleforlinkingtheorganizationtoitscustomersandidentifyingwhatcustomerswantinproductsandservices.Itisthefunctionthatinterfaceswiththe customer. Operations ensuresthattheexactproductscustomerswantareproducedefficiently andinacost-effectivemanner.Itisthefunctionwhosejobistoorganizethetransformationof rawmaterialsintofinishedproducts. Sourcing isthefunctionresponsibleforlinkingtheorganizationtoitssuppliersandensuringanefficientsupplyofmaterials. Logistics isresponsiblefor movingandpositioninginventorythroughoutthesupplychainandensuringthattherightproductsaredeliveredtotherightplaceattherighttime.SCMwouldnotbepossiblewithoutthe supportofthesefunctions.
TosupportSCM,eachindividualfunctionmustalsohaveasystemsviewpoint.Thistypeof effortrequirescompany-wideintegrationandawayoforganizationalthinkingthatisdifferent fromthetraditional“silo”mentality,whereeachorganizationalfunctionoperatesindependently. Creatingsystemsthinkingcanbeabigchallengeformanycompanies.
THE ORGANIZATION
Theclassicillustrationofthe“silo”mentalitycanbeseenbetweenthemarketingand operationsfunctionsofanorganization.Historically,theoperationsfunctionwasfocusedon improvingtheefficiencyoftheoperatingsystem,throughproperscheduling,minimizationof setuptimes,andachievingproductstandardization.Thelexiconoftheoperationsmanager,as aresult,hadfocusedonoperatingmeasuresofperformancesuchasproductivitymeasures, unitsproduced,andnumberofdefects.Ontheotherhand,marketingfocusedonachievinga competitiveadvantagethroughexpandingmarketshare,creatingnewmarketopportunities, offeringproductvariety,andrespondingtomarketchanges.Thelexiconofthemarketing manager,bycontrast,hasfocusedonsales,profitability,andmarketshare.Asaresult,often operationsandmarketingmanagerswerenotabletocommunicateandhaddifferentgoals.
Today’shighlycompetitivebusinessenvironmentisnotforgivingtothistypeofsegmented approachbetweenorganizationalfunctions.Theneedtounderstandandmeetcustomerrequirementsisaprerequisiteforsupplychaincompetitivenessandsurvivalandistheresponsibility ofmarketing.Atthesametime,economiccompetitivenesshasplacedgreatpressureoncost competition,improvementsinquality,andresponsetime,placingtheoperationsfunctioninthe limelight.SCMisdependentonoperationsandmarketingworkingtogether,sharinginformation, andmakingjointdecisions.
Anotherorganizationalfunctionthathasgainedincreasingappreciationforitscriticalrolein SCMisprocurementorpurchasing,alsoknownassourcing.Historically,procurementwasconcernedwithpurchasingissuesofaprimarilytransactionalnature.Today,leading-edgecompanies placegreatfocusonthesupplysideofthechain,whichisthedomainofpurchasing.Notonlyis thecostofpurchasedmaterialsandsuppliesalargepartofthetotalcostofmostcompanies,but alsopurchasingcreatesanopportunitytointegratethecapabilitiesofthesupplierwithproducers.Therefore,whereasmarketingfocusesonthecustomersideoftheorganization,procurement focusesonthesupplyside.
Finally,thefunctionoflogisticscoordinatesthematerialsandinformationflowsthatextend fromthemarketplace,throughthefirmanditsoperationsandbeyondthatofthesuppliersto ensurethatgoodsaredeliveredtotherightplace.Therefore,likeSCM,logisticsisanintegrative functionthathasasystems-wideviewoftheorganization,fromthecustomerormarketside,to thesupplyside.Ithasacriticalresponsibilitytoensurethatthedemandsofthemarketplaceare passedonfrommarketingtomanufacturingandthenarelinkedtopurchasinganddistribution.
Cross-EnterpriseIntegration
Themanagementofasupplychainasanextendedenterpriseinvolvescoordinatingtwo-wayflows ofgoodsandservices,information,andfunds.Theintegrationacrosstheboundariesofseveral organizationsmeansthatthesupplychainshouldfunctionlikeoneorganizationinsatisfyingthe finalcustomer.Infact,theultimategoalofasupplychainistooperateasasingleentity.Informationtechnologyisthekeyenablerofthiscapability,withoutwhichcross-enterpriseintegration wouldnotbepossible.
Thisintegrationcanbedifficult,asreal-worldsupplychainsareusuallycomplexandhave manysupplychainparticipants.Achievingintegrationandcoordinationofactivitiesinthesupply chainispredicatedonrelationshipmanagement.Conceptssuchaspartnershipsandallianceshave becomeapartoftheSCMvocabulary.Traditionaladversarialrelationshipswithsuppliershave givenwaytolong-termpartnering.However,supplychainrelationshipsneedtoincorporatemore thansharedinformationandafocusontotalsupplychaincost.Supplychainsneedtoachievea levelofintegrationthatinvolvescollaborationamongpartnersindevelopingstrategicplansand jointsettingoflong-termgoals.Animportantfactortoachievingthislevelofintegrationisfor companiestohaveaninternal,cross-functionalteamthatengagesinongoingexternalefforts withsuppliers,transportationcarriers,anddistributors.Toyotaisagoodexampleofsuccessful
suppliercollaboration.Toyotaengagesincollaborationwithsuppliersfromtheearlieststagesof productdesign—asystemcalled“earlysupplierinvolvement.”Thishasledtoasignificantcost reductioninproducingitscars.
Inadditiontocollaborativeplanning,achievingfullcross-enterpriseintegrationrequiresthe sharingofrisksandrewards.Mostorganizationsstillfunctioninawaythatminimizestheirown riskandmaximizestheirownrewards.Thisstrategymaymeanthatoutcomestheyachieveare attheexpenseofothercompanies.ThecooperativeandcollaborativeapproachofSCMispredicatedonthewin–winoutcome.Althoughadversarialrelationshipscanprovidefinancialgain,the win–winstrategyhasshowntobethebeststrategyoverthelongrun.
SCMVersusLogistics
ManypeopleconfuseSCMwithlogistics.Therefore,itisimportanttoclarifytheirdifferentroles indevelopingacompetitiveadvantage.SCMisaboutthecollaborationbetweensupplychainpartnersinastrategicefforttoachievesuperiorcompetitiveness.Therefore,SCMrequiresmanaging differentaspectsofthecoordinationprocess,suchasinformation,technology,distribution,products,rawmaterials,finances,andmostofall,relationships.TherelationshipsinvolvedinSCM arecomplexandrequirecoordinatingmanagerialprocesseswithinfirms(intraorganizational)and betweenfirms(cross-enterprise).
Logistics,incontrasttoSCM,consistsofthetasksinvolvedinmovingandpositioninginventorythroughoutthesupplychain,asshowninFigure1.6.Logisticsisafunctionthatsupports SCMonparwithmarketing,operations,andsourcing.SCM,ontheotherhand,isastrategicand managerialconcept.Thefunctionoflogisticsinvolvesorderprocessingandtracking,inventory management,transportation,warehousing,materialhandling,andpackaging.Theseactivities needtobecoordinatedandintegratedthroughoutallentitiesofthechain.Withoutlogisticsthere wouldbeinventorystock-outsatsomelocationsandtoomuchinventoryatothers.Consequently, logisticsisafunctionthatsupportsSCM.
NoticethatSCMisaboutmanagingandcoordinatingmanyflows,includinginventory. Logistics,ontheotherhand,isthepartofSCMthatisconcernedwithmanagingtheflowof inventory.
LogisticsisvitaltoSCMasitisakeysupportingfunction.Logisticsmustplanandcoordinate allmaterialflowfromsourcetousersasoneintegratedsystem,ratherthanaseriesofindependent activitiesashasbeendoneinthepast.Logisticsisthefunctionthatisbasicallyresponsiblefor linkingthemarketplacewiththemanufacturingprocess,sourcingactivities,andthedistribution networktoprovidehighcustomerserviceatlowercosts.Inessence,logisticsisthelinkbetween themarketplaceandtheoperatingactivitiesofthebusiness.Thescopeoflogisticsspansfrom managementofrawmaterialsthroughthedeliveryofthefinalproduct.
TheRiseofSCM
TofullyappreciateSCM,itisimportanttolookatitsrapidriseasacriticalbusinessconcept.SCM evolvedinthe1990sandusheredinaneweraofbusinesscompetition.Thiswasadirectresultof greateconomicchangesofthetimefortheglobaleconomyandanincreasinglyuncertainbusiness
environment.Leading-edgecompanies,suchasAmazon,demonstratedthatreductioninorder fulfillmenttimecoupledwithcustomizationcanbeacompetitiveadvantagethatthesupplychain canprovide.Infact,SCMenablescompaniestosignificantlyreducethetimerequiredtodesign, process,anddeliverproductstocustomers,atalowercost.Thisallowsforgreaterresponsiveness andhasevolvedintoamajorstrategictoolforcompanies.
InterestinSCMhasrapidlygrownovertheyears,asithasproventobeanecessaryingredient forsuccessfulglobalcompetition.Anumberofforceshavecontributedtothistrend.First,in recentyearsmanycompanieshavediscoveredthelargemagnitudeofsavingsthatcanbeachieved byplanningandmanagingtheirsupplychainmoreeffectively.Second,advancesininformation technologieshaveprovidedaccesstocomprehensivedatafromallcomponentsofthesupply chain.Finally,improvementintransportationmethodshasledtoareductionintransportation costs,whilesignificantlyincreasingspeedofdeliverytomultiplelocations.Oneofthemost strikingexamplesofthisisWal-Mart’ssuccess,whichisprimarilyattributedtomasteryofits supplychain.Wal-Martishighlysuccessfulincollaboratingwiththeirsuppliers,usingthelatest availabletechnologyfordatagatheringandtransfer,andimplementingthelatesttransportation techniques.
PriortotheSCMrevolution,orderprocessingwasalongprocessandpronetoerrors.In the1980sand1990s,forexample,theaveragetimetoprocessanddeliveranordertoacustomerrangedfromweekstomonths.Thereweremanystepsintheorder-to-deliverycyclethat hadtobecompletedforthecustomertoreceivetheorder.Also,manyofthestepswereperformedinefficiently.Thecustomerinitiatedtheorderprocessthroughtelephone,fax,ormail. Thisorderwasthenprocessedeithermanuallyorusingacomputersystem.Theprocessinvolved creditauthorization,orderplacementtoawarehouseordistributioncenter,andthearrangement ofproductdeliverybyshipper.Oftenmistakesweremadeinthisprocess,suchasinventories beingout-of-stock.Thisresultedinexpeditingordersatextracostwhengoodsfinallyarrived. Shipmentswereoftensenttothewronglocation,andmistakesweremadeinthemanualprocessingofforms.Tohelpguardagainsttheseproblems,companiesbegantostocklargeamounts ofinventoriesinwarehousestoensurethattheyhadstockavailable.Duplicateinventorieswere oftenheldindifferentwarehouses.Theresultwasahighercostthatwasultimatelypassedonto thecustomer.Thelargeramountsofinventories,however,stilldidnotguaranteenostock-outs, andmanyfirmsfoundthemselveshavingtoomuchofthe“wrong”inventoryandnotenoughof whatthecustomerwanted.Allthismadecompanieslesscompetitive.
Thischangedinthel990swhenleading-edgecompaniessuchasDellComputerCorporation beganofferinghighlycustomizedproductswithasignificantlyreducedcustomerresponsetime. Suddenly,othercompanieshadtofollowsuitorriskgoingoutofbusiness.Theresultwasthat historicalmanagementoforderfulfillmentsuddenlybecameobsolete.Companiesfoundthatthey hadtogobeyondtheirownorganizationsanddesigncompetitivesupplychains.
SupplyChainLeader’sBox
DellComputerCorporationmadeitsreputationasanicon ofhowacompanycandesignandmanagetheirsupply chaintoreducecustomerresponsetime,whilestillofferingproductcustomizationatapricelowerthancompetitors. ThisprovidedDellwithaclearcompetitiveadvantageanda modelthatotherstriedtoemulate.AcustomizedDellcomputercouldbeenroutetothecustomerwithin36hours oforderplacement.SuchaquickresponseenabledDellto reduceitsinventorylevelscomparedtotheindustrystandard.Dellhasbeenabletoachievesuccessduetoitsagile, adaptable,andshortsupplychain,requiringsupplierstobe withina15-minuteradiusoftheirassemblyplant,permitting just-in-timedelivery.Thesystemhasbeensetupsothatsuppliersautomaticallyrestockwarehousesasneeded,andDell isbilledforitemsonlyaftertheyareshipped.Theresultis bettervalueforthecustomerandlesscostforDell.
Dell’ssupplychainmodelwastheindustrynormfor manyyears.However,asothercompaniesbegantoemulatethismodelitwasnolongeranindustrydifferentiator.To remaincompetitiveDellhasusedthestrengthofitssupply chaintoshiftfocusondifferentindustrysegments,providing
technologytohealthcare,education,andthemilitary.The iconicsupplychainhasenabledthecompanytobelimber andeasilyadapttochangingmarkets.
Adaptedfrom:Phillips,EricaE.“Dell’sEMCPurchaseMarksShiftfrom ConsumerSupplyChain.” TheWallStreetJournal ,October15,2015.
OnefactordrivingthegrowthofSCMhasbeenthemassivechangeinthecapabilityand availabilityofinformationtechnology.Theeconomyofthe1990swasforeverchangedbyinformationavailabilitythroughtheInternetandcomputerization.Thesetechnologiesprovidedrapidly accessibleinformationtoallparties.Theycreatedthefoundationforrapidandeconomicalmethodsofdoingbusiness,suchasbusiness-to-business(B2B)andbusiness-to-consumer(B2C),from whichtheneweconomyquicklyemerged.
Anothersignificantfactorwasgreatercustomeraffluenceandsophistication,resultingin greatercustomerdemandforawidechoiceofqualitygoodsandservices.TheInternetand otherinformationtechnologiesacceleratedthischangebyempoweringconsumers.Customers suddenlyshiftedfrombeingpassiveandpowerlessparticipantstodriversoftheneweconomy. Customerstodaydemandcustomizedproductswithhighqualitydeliveredatrecordspeed.
Advancesininformationtechnology,transportationmethods,andgreatercustomerempowermentcreatedariseinSCM.The1990switnessedSCMbecomingapartofthestandardvocabulary ofcorporatepresidentsandCEOs.SCMhasbecomeaneworderofbusinessandatoolforcompaniestosurviveandthrive.Managersarenowfocusingonimprovingallaspectsoftheprocess fromproductdesigntoproductdelivery,focusingonimprovingcustomization,speedofdelivery, andacommitmenttoaconceptofzerodefectscalledSixSigmaperformance.
CharacteristicsofaCompetitiveSupplyChain
Therearethreekeycharacteristicsofacompetitivesupplychain:responsiveness,reliability,and relationshipmanagement.Wediscussthesehere.
Responsiveness
Theabilitytorespondtocustomers’requirementsinever-shortertimeframeshasbecomecritical. Todaycustomerswantshorterleadtimes,greaterflexibility,andgreaterproductchoice.This meansthatthesupplierandmanufacturerhavetobeabletomeettheprecisedemandsofthe customerinashorteramountoftimethaneverbefore.Theabilityforasupplychaintohave thislevelofresponsivenessisoftendescribedas“agility,”whichistheabilitytomovequickly tomeetcustomerdemands.Infact,inrapidlychangingenvironments,agilityismoreimportant thanlong-termstrategy,asthereisno“longterm.”Agilitywillcomefromshortsupplychains thataremuchmoredemanddriven—respondingtowhatthecustomer“demands”—ratherthan forecastdriven.
Reliability
Uncertaintyisafactoflifeformostbusinesses,suchasuncertaintyaboutfuturedemands, uncertaintyaboutasupplier’sabilitytomeetdeadlines,oruncertaintyaboutthequalityof componentmaterials.Infact,uncertaintyisthemainreasonwhycompaniescarrysafetystock
inventories—toguardagainstthisuncertainty—whichthenresultsinhighercosts.Thebestway toreduceuncertaintyisbyincreasingreliabilitythroughtheredesignofprocessesthatimpact performance.
Onefactorthatgreatlyimprovesreliabilityinsupplychainsisimprovedvisibility.Typically, thefurtheronegoesupthesupplychain,themorelimitedthe“visibility”ofdownstreamactivities. Organizationsthatarefurtherupthechainhavetypicallyreliedondemandfromtheirimmediate customerinthechaintoforecastdemand.Thislackofcoordinationhasresultedintheclassic“bullwhip”effect.Supplychaincoordinationandsharingofreal-timedataandinformation throughinformationtechnologyhaspermittedvisibilitytoallentitiesinthechain.Thisresultsin greatlyimprovedvisibilityand,consequently,supplychainreliability.
RelationshipManagement
Animportantcharacteristicofcompetitivesupplychainsistheirfocusonrelationshipbuilding andcollaboration,ratherthanthearm’s-lengthadversarialrelationshipsthathadbeendominant inthepast.Inmanyindustries,forexample,thepracticeof“single-sourcing”iswidespread. Ithasbeendocumentedthatsuchpracticesimprovequality,productinnovation,anddesign whilereducingcostsandimprovingoverallresponsiveness.Underlyingthisideaisthatthe buyer–supplierrelationshipshouldbebasedonapartnershipoftrust,commitment,andfairness. Therearenumerousadvantagestosuchrelationshipsthatcanbelongtermandmutually beneficial.ThecompetitiveadvantageofcompaniessuchasToyotaandHondaovertheir competitorsintheautoindustrycomesfromthecollaborativerelationshipstheyhavedeveloped withtheirsuppliers.Aswehaveseenthusfar,SCMisprimarilyaboutthemanagementof relationshipsacrosscomplexnetworksofcompanies.Successfulsupplychainswillbethosethat aregovernedbyaconstantsearchforwin–winrelationshipsbasedonreciprocityoftrust.
GlobalInsightsBox
◾ ZARA
TheSpanishretailerZaraexemplifiesthattooperateasuccessfulglobaloperationacompanymayhavetodefymost ofthecurrentconventionalwisdomabouthowsupplychains shouldberun.Zarahasadaptednumerousbestpracticesto createitsownbrandofglobalSCMthatmayseemunorthodoxtosome.Forexample,Zarahasbeenknowntosend ahalf-emptytruckacrossEurope,paytoairfreightcoatsto Japantwiceaweek,ormoveunsolditemsoutofitsretail storesafteronlytwoweeks.Formostobservers,thiswould benowaytorunasupplychain.Ofcourse,noneofthesetacticsareespeciallyeffectivebythemselves.Rather,theystem fromaholisticapproachtoSCMthatoptimizestheentire chaininsteadoffocusingonindividualparts.
Intoday’seconomy,wheremostcompanieshaverushed tooutsource,Zarakeepsalmosthalfofitsproduction in-house.Ratherthanpushingitsfactoriestomaximizeoutput,thecompanyfocusescapitalonbuildingextracapacity
togiveitflexibility.Also,Zaramanufacturesanddistributes productsinsmallbatches,ratherthanchasingeconomies ofscale.Toensuretopperformance,thecompanymanages alldesign,warehousing,distribution,andlogisticsfunctions itself.Theresultisasuper-responsivesupplychainuniquely tailoredtofullysupportZara’sbusinessmodel.Zaracan design,produce,anddeliveranewgarmenttoits2,100-plus storesworldwideinjustafewdays.However,Zarakeeps alimitedamountofinventory.InaZarashop,customers canalwaysfindnewproductsbuttheyknowthatsupplyis limited.Thiscreatesasenseofurgencyforthecustomer topurchaseratherthanwaitingforamarkdown,translating intohighprofitmarginsandaconsistentyearlygrowth.More recentlyZarahasnoticedgrowthinonlinesalesandisshifting moreinventorytobeavailableonline,usingthesamesupply chainstrategy.Zaraoffersamodelwhereprofitsaregained throughcontrollingtheentireend-to-endsupplychain.
Adaptedfrom:“ZaraLookstoOnlineGrowthandCutsStoreSalesForecasts.” Fortune,March2016.
TrendsinSCM
Today’sorganizationsfaceanumberoftrendsthatimpactthewaysupplychainsaredesigned andmanaged.Thesetrendsarearesultofafast-changingglobalandtechnologicallyconnected economythatcreatesuniquechallengescompaniesmustaddress.Welookatthesehere.
Globalization
IntheeyesoftheeconomistThomasFriedman,globalizationhasreplacedtheso-calledColdWar ofthepost–WorldWarIIeraasthedominantdrivingforceofworldeconomics.2 Theconceptof the“globalmarketplace”haschangedthemeaningofhowandwherebusinessisconducted,for allenterprisesandforindividualcustomers.Changesininformationtechnology,transportation, andgovernmentpolicieshavemadetheconceptoftheglobaleconomyafactoflife.Anumberof countrieshaveaggressivelypursuedopeningupinternationaltrade.Thishasservedtoopennew marketsandsourcesofsupplyformostcompanies,bothlargeandsmall.Further,theseopportunitieshavebeenmadepossiblethroughinformationtechnology,whichhashelpedbreakthe distancebarrier.Companieshavebenefitedfromalargerchoiceofproductsources.Consumers havealsobenefitedduetogreaterproductchoice,higherquality,andlowercost.
Managingglobalsupplychains,however,hasanumberofchallenges.Thedistancefactor canbecomeasignificantbarrierwhenshipmentsmovethousandsofmilesfromsuppliersto customers.Inanenvironmentofreducedcycletimes,expectedhigherlevelsofreliability,and emphasisonefficiency,thedistancefactorpresentsspecialchallengestosupplychainmanagers.
Outsourcing
Outsourcing ishiringathirdpartytoperformasetoftasksforafee.Companieshavehistorically androutinelyoutsourcedcertainactivities,suchasjanitorialservices,recordsmanagement,or uniformcleaning.Thedifferencetodayisthatcompaniesareoutsourcingalmostallactivities andonamuchlargerscale.
Increasedcompetitivepressurehasforcedcompaniestorecognizethattheycompetethrough their corecompetencies (sometimestermed“distinctivecompetencies”).Thismeansthatan organizationcreatessuperiorvalueforcustomersbymanagingtheircorecompetenciesbetter thancompetitors.Tobeabletofocusoncorecompetencies,manycompaniesoutsourceother activitiestothosethatcandothembetter.Outsourcingcaninvolvehiringoutoneaspectofthe operation,suchasshipping,tooutsourcinganentirepartofthemanufacturingprocess.Thepracticehasrapidlygrowninrecentyearsandhashelpedcompaniesbemoreefficientbyfocusingon whattheydobest.
SupplyChainLeader’sBox
◾ WAL-MART
Evensomeofthemostsuccessfulcompanieshaveencountereddifficultiesinmanagingtheirglobalsupplychains.For example,Wal-MartencounteredlargeproblemswhenenteringtheBrazilianmarket.Wal-Martquicklyfoundthatthey
neededtoadaptproductofferingstolocaltastes,suchas replacingfootballswithsoccerballsandofferingdelicounter itemsthatincludedsushi.Changingproductlines,however, wastheeasypart.TherewereotheraspectsofWal-Mart operationsthatcausedgreaterproblems.Thelogistical aspectsofoperatingintheSouthAmericanmarketshave
2 ThomasL.Friedman, TheLexusandtheOliveTree (NewYork:Farrar,StrausandGiroux,l999),1–25.
beenespeciallychallenging.Forexample,rapidorder fulfillmenttimeisnotnearlyaseasytoaccomplishinBrazil asintheUnitedStates,whereWal-Marthaseasyaccessto suppliersandtransportationcompanies.
SãoPauloischaracterizedbybumper-to-bumpertraffic, whichimpedestimelydeliveryandsmoothreplenishment forWal-Martstores.Further,thereareoccasionalmysterious“disappearances”ofshipmentsthatcreatesignificant
deliveryproblems.Finally,largestoresinBrazilhavedifficulty achievingtheeconomiesofscaleoftheirU.S.counterparts. Still,Wal-Martfeelsthatthereistremendouspotentialfor growthandexpansion,anditisconfidentthatitcanadjust tobesuccessful.
Adaptedfrom:Friedman,ThomasL. TheLexusandtheOliveTree NewYork:Farrar,StrausandGiroux,May1999.
Theconvergenceoftechnologiesattheturnofthiscenturyhastakentheconceptof outsourcingtoanewlevel.Massiveinvestmentsintechnology,suchasworldwidebroadband connectivity,theincreasingavailabilityoflower-costcomputers,andthedevelopmentof softwaresuchase-mail,searchengines,andothersoftwarehaveallowedindividualstowork togetherinrealtimefromanywhereintheworld.Theresulthasbeentheoutsourcingofvirtually anyjobimaginable.Manufacturershaveoutsourcedsoftwaredevelopmentandproductdesign toengineersinIndia,accountingfirmshaveoutsourcedtaxpreparationtoIndia,andevensome hospitalshaveoutsourcedthereadingofCATscanstodoctorsinIndiaandAustralia.
InformationTechnology
Animportantdriverofsupplychainmanagementistechnology.Technologicaladvanceshave enabledcompaniestoproduceproductsfaster,withbetterquality,atalowercost,andthistrend willcontinue.Manyprocessesthatwerenotimaginableonlyafewyearsagohavebeenmade possiblethroughtheuseofinformationtechnology.
Advancementsin informationtechnology haveinparticularhadthegreatestimpactonSCM. Informationtechnologyistechnologythatenablesstorage,processing,andcommunicationwithin andbetweenfirms.Infact,informationtechnologycanbeviewedasanenablerofSCM,as withoutitcoordinationbetweensupplychainmemberswouldnotbepossible.Themostpopulartypeofinformationtechnology,andmostfamiliartoall,istheInternet,whichhashad thegreatestimpactonthewaycompaniesconductbusiness.TheInternethaslinkedtrading partners—customers,buyers,andsuppliers—andhasenabledelectroniccommerceandthevirtualmarketplace.Thisisoneofthegreatestforcesthathasmadeinformationsharingalongthe supplychainpossible.
Anotherpowerfulinformationtechnologyisenterprisesoftware,suchas enterpriseresource planning(ERP).Thesearelargesoftwareprogramsusedforplanningandcoordinatingall resourcesthroughouttheentireenterprise.Theyallowdatasharingandcommunicationwithin andoutsidethefirm,enablingcollaborativedecisionmaking.
Otherexamplesofinformationtechnologiesthathaveimpactedthesupplychaininclude wirelesscommunicationtechnologies.Weareallfamiliarwithcellularphonesandpagersfrom everydaylife.However,thesetechnologiescanalsosignificantlyimprovebusinessoperations. Forexample,wirelesshomingdevicesandwearablecomputersarebeingusedinwarehousesto quicklyguideworkerstothelocationsofgoods.Thisservestosignificantlyimprovewarehouse operationsandlogistics.Wirelesstechnologies,enhancedbysatellitetransmission,canrapidly transmitinformationfromonesourcetoanother.Forexample,Wal-Martusescompany-owned satellitestoautomaticallytransmitpoint-of-saledatatocomputersatitswarehousesfor replenishment.
Globalpositioningsystems(GPS) areanothertypeofwirelesstechnologythatuses satellitetransmissionstocommunicateexactlocationsandhavedramaticallyimprovedlogistics
transportation.GPShasnumerouslogisticsapplicationssuchasindistribution,wheretrucking companiesuseGPStechnologytoidentifytheexactlocationoftheirvehicles.
Radiofrequencyidentification(RFID) isyetanotherwirelesstechnologythatisdramatically changingsupplychainoperations.RFIDusesmemorychipsequippedwithtinyradioantennas thatcanbeattachedtoobjectstotransmitstreamsofdataabouttheobject.Forexample,RFID canbeusedtoidentifyanyproductmovement,revealamissingproduct’slocation,orhavea shipmentofproducts“announce”theirarrival.Emptystoreshelvescansignalthatitistimefor replenishmentusingRFID,orlowinventoriescansignalthevendorthatitistimetoordermore products.Infact,RFIDhasthepotentialtobecomethebackboneoflogistics,asitcanidentify andtrackbillionsofindividualobjectsallovertheworld,inrealtime.
Theseinformationtechnologiescollectivelyprovideaccesstodataneverbeforeavailable.This informationhaschangedhowproductsareboughtandsoldandhaschangedthemodusoperandi ofthemarketplace.Buyersnolongerhavetogototheseller’splaceofbusinesstoviewandbuy products.Rather,consumerscancompletepurchasessevendaysaweek,24hoursaday.IThas changedhowbuyersandsellersinteractinthemarketplace,both business-to-business(B2B) and business-to-consumer(B2C).
BigDataAnalytics
Bigdataanalytics hashadoneofthebiggestimpactsonsupplychainmanagement. Bigdata referstolargedatasetswhosesizeissolargethatthequantitycannolongerfitintothememorythatcomputersuseforprocessing.Businessesareawashindatacapturedfromeverysource imaginable,whichcanbestructuredorunstructured.Thisdataincludespoint-of-sale(POS), radio-frequencyidentification(RFID),orglobalpositioningsystems(GPS)data,oritcanbe intheformofTwitterfeeds,Facebook,callcenterdata,orconsumerblogs.Thisdatacanbecaptured,stored,communicated,aggregated,andanalyzed. Analytics isapplyingmathandstatistics totheselargedatasets.Manyofthesestatisticaltools,suchascorrelationandregressionanalysis,havebeenaroundfordecades.Whatisdifferentisthecombinationofbigdatawithstatistical algorithms—oranalytics—fueledbytoday’scomputingpower.Thiscombinationcreatestheabilitytoextractmeaningfulinsightsandturninformationintointelligence.Further,advancements inmachinelearningandartificialintelligence(AI)havecreatedsignificantnewopportunitiesto usebigdataanddevelopnewandmorepowerfulalgorithms.
Fewareasofbusinesshavebeentransformedbybigdataanalyticsasmuchassupplychain management.Technologyhasenabledphysicalobjectstobeembeddedwithelectronics,suchas sensorsandsoftware,enablingtheseobjectstocollectandexchangedata.Theseobjectscanbe buildings,vehicles,machines,andallotherentitiesthatmakeupthesupplychain.Theconnectivityofthesephysicalobjectswithelectronicdevicesiscalledthe Internetof Things(IoT). Asconsumers,weareallaccustomedtosame-dayretaildeliveriesandtheabilitytoquicklyfind andpurchaseitemsonline.However,achievingsuchhighresponsivenessrequiresadata-driven, end-to-end,supplychainsystem.
BigDataAnalyticsBox
ConsiderthesupplychainofTesco,theBritishmultinational groceryandgeneralmerchandiseretailer.Thecompanyuses itsloyaltyprogramtocreatebigdatabytrackingallsales andlinkingthemtocustomerinformation.Thedataisthen minedtoinformavarietyofdecisions,suchasbestways tomicrosegmentitscustomerbase,targetingpromotions, optimizingproductmix,andpricing.Basedondataanalysis,thecompanythenalignsorganizationaleffortstoward