TOTHEOWNER
ThismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyourCaseModelFrontLoader. Youhavepurchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceive theperformanceandlongservicebuiltintothisloader.Pleasehavealloperatorsreadthismanualcarefullyand keepitavailableforreadyreference.Obtainanewoperatingmanualimmediatelyiftheoldmanualisdamaged orlost.
ThisloaderwasdesignedtobeusedwithJXU,MaxxumandPumaSWBtractors.Itisintendedtoloadandmove materialswithavarietyofbucketsandattachments.
YourauthorisedCasedealerwillinstructyouinthegeneraloperationofyourloader.(Refertothe“Delivery Report”atthebackofthismanual.)Yourdealer’sstaffoffac tory-trainedservicetechnicianswillbegladtoanswer anyquestionsthatmayariseregardingtheoperationofyourloader.
YourauthoriseddealercarriesacompletelineofgenuineCaseserviceparts.Thesepartsaremanufacturedand carefullyinspectedtoinsurehighqualityandaccuratefittingofanynecessaryreplacementparts.Beprepared togiveyourdealerthemodelandproductidentification numberoftheloader,whenorderingparts.Locatethese numbersnowandrecordthembelow.Refertothe“GeneralInformationandSafety”sectionofthismanualfor thelocationofthemodelandproductidentificationnumbersofyourloader.
Notethefrontloaderdatahere.
Insection1onpage1--1thereisadescriptionofwherethetypeplateofthefrontloaderislocated.
Frontloader
Frontloadermodel
Productionnumber
Yearofmanufacture
Deliverylistnumber
Purchasedate
Notethedatahereforthetractortowhichthefrontloaderhasbeenattached.
Tractor
Tractormodel
Productionnumber
Yearofmanufacture
PRODUCTIMPROVEMENTS
Caseiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsorchangeswhen itbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoradditionstothe equipmentsoldpreviously.
ECDeclarationofConformity
InaccordancewiththeECMachineryDirective2006/42/EC,AnnexIIA
Thecompany,
WilhelmStollMaschinenfabrikGmbH
Bahnhofstraße21
38268Lengede,Germany
herbydeclaresthattheCasefrontloader,typeNS,NS+,MSandMS+ satisfiesthebasicsafetyandhealthrequirementssetforthintheECdirective.
Applieddirectives:
2006/42EC(war98/37/EC)
2004/108/EC(war89/336/EEC)
Appliedstandards:
EN12525:2000,EN12525/A1:2006
ENISO12100--1,--2:2003
EN982:1996
ISO23206:2005
ENISO14982:1998
Machinerydirective Electromagneticcompatibility
Frontloaders--Safety
Safetyofmachinery--Basicconcepts,general principlesfordesign Safetyofmachinery--hydraulicsystem Carriesforattachments
Electromagneticcompatibility
Legende,1October2007ppUweOckert Design
Legende,1October2007ppKlausSchlag Plantmanager
R =Recommended C =Compatible =NonCompatible
NS+ =NonSelfLevelling MS+ =MechanicalSelfLevelling
Tractor--loadercombination
R =Recommended C =Compatible -- =NonCompatible NS+ =NonSelfLevelling MS+ =MechanicalSelfLevelling
SECTION1
GENERALINFORMATIONANDSAFETY
TheLRZ95,LRZ100,LRZ120,LRZ130andLRZ 150frontloadersaredesignedtobeusedwiththe CaseJXU,MaxxumandPumaSWBrangeof tractors.
Achoiceofoptionalbucketsandattachmentsare availabletomakeCaseLRZfrontloadersagenuine multi-purposetool.Asthecapacitiesofthebuckets havebeenmatchedtothetractorsize,theoperator canchoosethebucketbestsuitedforthetractor,as wellasthetask.Bucketsizesandrecommendations arelistedinthe“Specifications”section.
Aproductidentificationplateisattachedonthe transversepipeoftheloaderunit.Foryour convenience,haveyourdealerrecordtheinformationonthisplateinthespaceprovidedonthe“ToThe Owner”pageatthefrontofthismanual.
Alldatasuppliedinthisbookissubjecttoproduction variations.Dimensionsandweightsareapproximate only,andtheillustrationsdonotnecessarilydepict tractorsorloadersinstandardcondition.Forspecific informationaboutanytractororloader,please consultyourauthoriseddealer.
P.I.N.PlateLocation
TheProductIdentificationPlate(1)islocatedonthe transversepipeoftheloaderunit.Inaddition,the productionnumberhasbeenstampedonthe transversepipe.Thisplatecontainsimportant informationontheloaderModelandSerialnumbers. Yourauthoriseddealerwillrequirethisinformation whenorderingpartsoraccessoriesforyourloader.
Dataontheplate(seeFigure4):
1.)Frontloadertype
2.)Fabricationnumber
3.)Yearofmanufacture
4.)Weightofthefrontloaderwithoutimplement
5.)Serialnumber
6.)Functioncode
NOTE: Makeyourselfawareofthelegislative requirementsinyourcountryand payattentionto thenationallegislativerequirementsfor approvalofanykindofequipmentfirmly attachedtothetractor.
SAFETYPRECAUTIONS
Acarefuloperatoristhebestoperator.Most accidentscanbeavoidedbyobservingcertain precautions.Tohelppreventaccidents,readthe followingprecautionsbeforeoperatingthisequipment.Equipmentshouldbeoperatedonlybythose whoareresponsibleandinstructedtodoso.
PrecautionaryStatements
Throughoutthismanualandonmachinedecals,you willfindprecautionarystatements DANGER, WARNING, CAUTION, NOTE,ATTENTION and IMPORTANT followedbyspecificinstructions.
Theseprecautionsareintendedforthepersonal safetyofyouandthoseworkingwithyou.Pleasetake thetimetoreadthem.
MachineSafety
NOTE: Thistextstressesacorrectoperating techniqueorprocedure.
ATTENTION: Thistextwarnstheoperatorofpotential machinedamageifacertainprocedureisnotfollowed.
IMPORTANT: Thistextinformsthereaderof somethingthatheneedstoknowtopreventminor machinedamageifacertainprocedureisnot followed.
PersonalSafety CAUTION
Theword CAUTION isusedwhereasafe behaviouralpractice,accordingtooperatingand maintenanceinstructionsandcommonsafety practiceswillprotecttheoperatorandothersfrom accidentinvolvement.
WARNING
Theword WARNING denotesapotentialorhidden hazardwhichcouldpossiblycauseseriousinjury.It isusedtowarnoperatorsandotherstoexercisedue careandattentiontoavoidasurpriseaccidentwith machinery.
DANGER
Theword DANGER denotesaforbiddenpracticein connectionwithaserioushazard.
Failuretofollowthe CAUTION,WARNING and DANGER instructionsmayresultinseriousbodily injuryorevendeath.
Carefullyreviewtheproceduresgiveninthismanual withalloperators.Itisimportantthatalloperatorsbe familiarwithandfollowsafetyprecautions.
GENERALINFORMATION
1.ReadtheOperator’smanualcompletelyand thoroughlybeforeusingthetractororloader. Lackofoperatingknowledgecanleadtoserious accidents.
2.Operatethetractoronlyfromtheoperator’sseat. Thedirectioninformationrightandleftusedin thisoperatingmanualisalwaysbasedonthe driver’sperspective.
3.Replacedamaged,missingorillegiblesafety decals.Seethe“SafetyandAdvisoryDecal” sectioninthismanualforproperlocationofall safetydecals.
4.Complywiththeaccidentpreventionregulations aswellasthetechnicalsafety,occupational health,androadtrafficregulationsofthecountry wherethefrontloaderisused.
5.Unauthorizedchangestothefrontloaderandto theimplementsexcludeliabilityonthepartofthe manufacturerforresultingdamage.
6.Ensurethatallcomponentsarefirmlyattached.
7.Repairorreplacedamaged,excessivelyworn,or missingparts.
8.Regularlycheckthetighteningtorqueofallbolts andnuts.Ensurethatallcomponentsare lubricatedregularly.Seethe“Lubricationand Maintenance”sectioninthismanual.
9.Ensurethatprotectivedevicesandcoversarein goodconditionandproperlymounted.
TheTractor
1.Useapprovedrolloverprotectionandseatbelt forsafeoperation.Overturningatractorwithout anapprovedcaborrollbarcouldresultinserious injuryordeath.Ifthetractorisnotequippedwith theproperrolloverprotection,seeyourtractor dealertoobtaintheproperparts.
2.Alwaysusetheseatbeltontractorsequipped witharollbarorcab.Donotuseaseatbeltif operatingthetractorwithoutarollbarorcab.
3.Addtherecommendedwheelballastand/orrear weightasrecommendedintheOwnersmanual toprovideadequatestabilitywhenusinga loader.
4.Positionthewheelstothetractormanufacturer’s widestrecommendedsettingstoincrease stability.
5.Moveandturnthetractoratlowspeeds.When drivingoncurvesreducethespeedandlowerthe load.
6.Beforestartingtheengine,besurealloperating controlsareintheneutralorparkposition.This willeliminateaccidentalmovementofthe machineorstartupofpowerdrivenequipment.
7.Beforeleavingthetractor,stoptheengine,putall controlsinneutral,engagetheparkbrake,lower thefrontloaderontothegroundandremovethe keyfromthekeyswitch.
8.Whentransportingtheloader,engagetheloader controlneutrallocktopreventaccidentalcycling oftheloader.
WARNING
Connectthebrakepedalsofthetractortogether. Neveruseseparatedbrakesifafrontloaderis mounted.
TheLoader
1.Improperuseofaloadercancauseseriousinjury ordeath.
2.NEVERusetheloadertoliftorcarryanyonewith thebucket,frameorattachment.Seriousinjury ordeathcouldresultfromfallingoffthetractoror loaderduringtransportoroperation.
3.NEVERallowanyonetogetundertheloader bucketorreachthroughtheliftarmswhenthe bucketisintheraisedposition.
4.Donotwalkorworkunderaraisedloader,bucket orattachmentunlessitissecurelyblockedor heldinposition.Accidentalmovementofa controlleveroraleakinthehydraulicsystem couldcausethemainframetodrop,or attachmenttodumpcausingsevereinjuryor death.
5.Makesurealldismountedloadersonparkstands areonahardlevelsurfacewithallsafetydevices engagedtopreventtheparkedloaderfrom fallingandbeingdamagedorinjuringsomeone. Onlyparkthefrontloaderwithattached implement.
6.Donotrepair,removeorreplaceanypartsofthe loaderwhileinthedismounted,parkedposition.
7.Avoidoverheadwiresandobstacleswhenthe loaderisraised.Contactingoverheadelectrical linescancausesevereelectricalburnsordeath fromelectrocution.Makecertainsufficient clearanceisavailablebeforeraisingtheloader.
8.Constantlyobserveyourworkarea.Ensurethat peopleoranimalsdonotobstructtheworkarea.
OPERATINGTHELOADER
1.Theequipmentownerisresponsibletomake certainthatalloperatorsreadthismanual thoroughlyandunderstandthesafetyprecautionsandproperoperatingprocedures.Be certainalloperatorsarequalifiedbeforeallowing operation.
2.Alwayscheckwithproperauthoritiesfor undergroundutilitiesbeforedigging.
3.Exercisecautionwhenoperatingtheloaderwith araisedbucketorattachment.
4.Avoidloosefill,rocksandholes.Theseare dangerousconditionsforloaderoperationor transport.
5.Usecautionwhenoperatingonsteepgrades. Alwayscarrythebucketorattachmentinthe lowestpossiblepositiontomaintainmaximum stability.SelectthepropergearBEFORE attemptingtotravelonasteepgrade.Avoid shiftingongradesandnever“freewheel”.Push theloadmaterialtogetherdownhill.Scoopupthe materialinthedepressionatthebottomofthe incline.
6.Besuretoallowforthelengthoftheloaderwhen makingturnsorworkinginconfinedareas.
7.Stoptheloaderarmsgraduallywhenraisingor loweringtheloader.
8.Carrythebucketorattachmentaslowaspossible toincreasevisibilityduringtransport.
9.Whenparkedorduringservicingoftheloader, lowerthebuckettotheground,stoptheengine, settheparkbrakeandremovethekeyfromthe keyswitch.Specialcareshouldbetakentopark orstoreattachmentswithsharppointsoredges inasafemanner.
10.Donotoperateloadercontrolsunlessproperly seatedintheoperator’sseat.
11.NEVERattempttohandlelarge,heavyobjects suchaslargeroundorrectanglebales,logsoroil drumsunlessthespecificspecialattachmentsare
used.Handlingsuchobjectsisnotrecommended withoutspecialequipment.
12.Handlinglargeheavyobjectscanbedangerous duetothefollowing:
• dangerofoverturningthetractor
• dangerofupendingthetractor
• dangeroftheobjectrollingorslidingdown theloaderarmsontotheoperator
13.Ifthetypeofworkinprecaution12mustbe performed,adheretothefollowing:
• alwaysusetheproperattachment
• neverlifttheloadhigherthannecessaryto clearthegroundwhilemoving
• ballasttherearofthetractortocompensate fortheweightoftheload
• neverliftlargeorheavyobjectswith equipmentthatdoesnothavean anti-rollbackdevice
• moveslowlyandcarefully,avoidingroughor uneventerrain
14.Loaderliftcapacityandbreak-awaycapacity diminishastheloaderheightisincreased.Use carenottograspmorematerialthantheloader isdesignedtohandle.
15.Tractorandfrontloaderworkwithhydraulicoil thatisunderhighpressureinoperation.Check allhydrauliccomponentsandkeepthemingood condition.Ensurethathydrauliccomponents-particularlyhoses--cannotbedamagedby movingparts.
16.Onlyexecutefrontloaderworkifthevisibility conditionsareadequate.Ensurethatthework areaisadequatelyilluminated.Keepthecab windshieldclean.
17.Donotdrivethetractorinajerkymannerifthe frontloaderisinthehighestloadpositionand fullyloaded.
18.Checktheimplementtiltwhenliftingthefront loader.Raisedloadscanfallonyouifyouscoop theimplementtoofar.WhenliftingNSandNS+ frontloadersyoumustcompensateforthe angularincreaseoftheimplementbydumping theimplement.
19.Neverstackmultipleloads(bales,pallets)ontop ofeachother.Theupperloadscanfallonyou. Specialimplements,suchasbalingimplements orpalletforksaredesignedinsuchamannerthat theypreventloadsfromfallingontothetractor.
20.Whenlevellingdonotdrivefasterthan10km/h. Inthisprocesstilttheimplementamaximumof 45° .
21.Switchoffthefrontaxlesuspensionofthetractor.
MAINTENANCE
1.Alwaysweareyeprotection,protectivecoveralls, gloves,safetyfootwearwhenservicingor repairingtheloader.
2.Donotmodify,alterorpermitanyoneelseto modifyoraltertheloaderoranyofit’s componentsorfunctionswithoutfirstconsulting yourdealer.Contactyourdealerwithquestions abouttheloader.
3.Escapinghydraulicfluidunderpressurecan penetratetheskincausingseriousinjury.To preventseriouspersonalinjury:
• DONOTuseyourhandtocheckfor suspectedleaksunderpressure
• useapieceofcardboardorheavypaperto searchforleaks
• stoptheengineandrelievethepressurein thesystembeforeconnectingor disconnectinghydrauliclinesandfittings
• tightenalllinesandfittingsbeforestartingthe engineandpressurizingthesystem
• ifanyfluidisinjectedintotheskin,obtain medicalattentionIMMEDIATELYtoavoid theonsetofGangrene
4.DONOTtamperwithorchangethereliefvalve settings.Thereliefvalveispresetatthe manufacturerforoptimumperformanceand safety.Changingthesettingsmaycause overloadingofthetractorhydraulicsystem resultinginequipmentfailureand/orserious operatorinjury.
5.Whenservicingorreplacingthepinsinthe cylinderends,bucket,etc.,alwaysuseabrass drift.Failuretodosocouldresultinequipment damageand/orpersonalinjuryduetoflying metalfragments.
6.Lowerthefrontloaderontotheground.Leavethe frontloadercoupledtothetractor.Letthe machinetemperaturecooltobelow55°C. Ensuregoodlighting.
7.NEVERstandbetweenthefrontofthetractor andthetransversepipeofthefrontloader.Never repairthefrontloaderwithraisedfrontloader. Lowerthefrontloaderontotheground.
SAFETYANDADVISORYDECALS
Thefollowingdecalshavebeenplacedonyourmachineintheareasindicated.Theyareintendedforyour personalsafetyandforthoseworkingwithyou.Pleas etakethismanualandwalkaroundyourmachinetonote thecontentandlocationofthesewarningsigns.
Reviewthesewarningsignsandtheoperatinginstructionsdetailedinthismanualwithyourmachineoperators.
Keepthedecalslegible.Iftheyarenot,obtainreplacementsfromyourauthoriseddealer.Thedecalreplacement partnumbersandlocationreferencearelistedwitheachdecal.
Right--HandSide
Wheninstallingorremovingtheloaderarms,follow theseinstructions.
DecalPartNumber: 87690032
Location: Right--handloaderpillar.
WARNING
Readandunderstandallthewarningnotesprintedin thisoperatorsmanual.
Suggest:
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2.Bystanders DANGER
Donotpermitbystanderstoentertheworkingarea oftheloader.Shouldanypersonentertheworking area,STOPthetractorandlowerthebucketor attachmenttotheground.
DecalPartNumber: 87689888
Location: Rearofright--handloaderarm.
3.LiftingPoint
Ifitisrequiredtolifttheloaderarmassemblyusing acraneorotherliftingdevice,attachthestrapsor chainsatthispoint.
DecalPartNumber: 87690032
Location: Centreofright--handloaderarm.
4.Driversafety WARNING
Readandunderstandallthewarningnotesprintedin theoperatorsmanual.
DecalPartNumber: 87689902
Location: Inthecabin.