Panel & fold m3 presentation nicholas dean (699066) & riley woosnam (639454)

DIGITAL DESIGN + FABRICATION SM1, 2015 M3 JOURNAL - PANEL & FOLD NICHOLAS DEAN (699066) & RILEY WOOSNAM (639454)

ROSIE GUNZBURG - SEMINAR 1(5)

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INTRODUCTION M2 RHINO MODELLING In Module 2, we explored the notion of personal space in terms of one’s vulnerability to external stimuli and the subsequent ability for that individual to react quickly to an invasion of their personal space. This concept then provided the basis for our design, whereby we designed a defensive mechanism that protected the user from threats that suddently emerge from behind them.

The 3-dimensional panels achieved through unique folds are designed to offset the users personal space out from their body, creating a secure haven when within the structure.

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M2 PROTOTYPING For M2, we produced a variety of different prototypes that looked at different 3-dimensional panels and ways of joining them in succession. We explored how the placement of the folding lines contributed to smaller or larger protrusions out from the body, and what effect this had on illustrating the users personal space.

Due to not fabricating a 1:1 or 1:2 model for the presentation, it was hard to convey the structures full effect to the crit panel. From this, an issue was raised that through changing the scale of certain elements within the design, the properties of those elements once fabricated would completely alter as a result.

Prototype employing 2-dimensional panels

Prototype employing 3-dimensional panels

Prototype illustrates the effect of panel size on extent of protrusion

DESIGN DEVELOPMENT INCREASING THE SCOPE OF THE DESIGN Feedback from M2 identified that our design was very site-specific, with the entire design revolving around the spine, and therefore was quite restricted in terms of its complexity.

After consultation with our tutor, Rosie, we explored ways in which personal space could be amplified from the body

Using precendent studies as an aid, we started to produce sketch ideas that illustrated a frame that sat on the shoulder for the panels to branch out from.

Richard Sun’s wearable sculpture provided us with the necessary proportions for the frame structure that achieve an extended personal space, whilst The T-Shirt Issue’s design gave us insight into the way in which folded, 3-dimensional panels could gradu3-dimensional fashion by Richard Sun

Digitally fabricated t-shirt by The T-Shirt Issue

(Source: Pinterest)

(Source: Pinterest)

ally become larger in some section over the body, and smaller at others.

DESIGN DEVELOPMENT + FABRICATION OF PROTOTYPE V.2 For this particular prototype we wanted to experiment with widening the panels along the back by adding two additional columns either side of the spine.

Our logic behind this decision was that it may allow for the panels to trace up and over the shoulders as the design progresses, furthering the complexity and area by which the structure covers.

Predominantly using white ivory card for our prototypes in M2, we decided to explore the visual effects of black optix card. Through prototyping we were able to identify that black panels under lighting results in a very detailed and somewhat bold design, an aspect that was not necessary achieved to full effect using white card.

The scale of the prototype created significant shadows, bringing out the unique folds that make up the 3-dimensional surface. By printing and connecting the panels in rows of 3, we were able to mould the structure to the natural curvature of the back.

READING RESPONSE WK 6 Architecture in the Digital Age - Design + Manufacturing/ Branko Kolarevic, Spon Press, London c2003 Briefly outline the various digital fabrication processes. Explain how you use digital fabrication in your design?

Kolarevic’s reading highlighted the direct link between conception and production that digital softwareenables. Throughout the design process, there is continual visualisation of that the idea may look like when produced due to the 3-dimensional nature of the systems on offer.

Leading architect, Frank Gehry, employs the use of 3-dimensional digital technology when desiging, as evident in his ‘Fish Sculpture’ in Vila Olympica. Gehry is focused on the notion of ‘translation’ that the digital software grants him, whereby a collection of points can be joined to create intricate surfaces, of which can be lofted to form volumetric structures or products.

In terms of our own design, digital fabrication was employed through the formation of the 3-dimensional panels, whereby a mixture of cut and scored lines were applied to a 2-dimensional sheet with the desired shapes drawn. Once printed, we were able to fold the panels straight away and examine the prototypes characteristics and effects.

READING APPLIED TO DESIGN How does the fabrication process and strategy effect your second skin project?

The fabrication process had a direct influence on our design throughout the entire duration of the module. We were able to accurately communicate our ideas through the use of Rhino, using basic rendering as a means to create a life-like model of how the structure will sit on the body and what sort of visual effects it may illustrate.

Rhino also granted us direct access to the different forms of fabrication in the Fab Lab. The desired and most effective fabrication system we identified was the laser cutter, which produced accurate cuts in a fairly short amount of time.

Once printed, the unique cuts and scores made by the laser cutting machine allowed us to fold the sheet of material into our desired shape, creating the 3-dimensional triangular panels.

Immediately after the fabrication of the prototype, photographs were taken as a medium to examine the visual effects that the second skin creates.

READING RESPONSE WK 7 Digital Fabrications: architectural + material techniques/Lisa Iwamoto. New York: Princeton Architectural Press c2009

Describe one aspect of the recent shift in the use of digital technology from design to fabrication?

The aspect we felt was most intriguing in this particular reading was about the nonlinear nature of innovation due to the presence of 3-dimensional digital software and systems of digital fabrication.

As stated in the reading, thinking, designing, fabricating and prototyping all become blurred and stages that now interact with one another. There is continual feedback throughout the design process during each stage, all of which influence Reflecting on our own design process, we feel as though the most knowledge about our structure was gained through prototypes, whereby the influence of material and gravity came in to play. We can relate to the reading in a sense that we continually improved our design after fabricating a prototyping, there was always little tweaks to panels and notches to better the design .

“Mash-Up� exhibit at Nubik

READING APPLIED TO DESIGN

Referencing from the lectures and readings, what is the implication of digital fabrication on your design ?

In accordance with the reading, digital fabrication allows for complex geometries to be printed and assembled using quite simplistic folds and notches.

Much like the “Mash-Up� exhibit sudied in the reading, we were working with unique geometries that required accuracy and precision during the digital modelling and fabrication stages of the design process.

Material properties was probably the largest implication for our design as we required a material that could be moulded to arch and curve along the back and over the shoulders. Our prototyping tuaght us that whilst optix card is visually aesthetic, when folded and manipulated it begins to show several creases and imperfections in the material.

PROTOTYPE DEVELOPMENT EXAGGERATION OF PERSONAL SPACE THROUGH SHOULDER SUPPORT

As seen in response to M2 feedback, we proposed to design shoulder frames that acted both as a mechanism to amplify the users personal space, and a support structure for the panels to trace along.

In line with the very triangular nature of the panels, we proposed to replicate the same forms in the support structure. It would consist of 3 main vertical frames with smaller horizontal pieces that fix the structure together through the use of notches.

PLAN FRONT ELEVATION

INCREASED COMPLEXITY OF DESIGN Made possible by the shoulder supports, the idea is that the spikes will trace up the back and then continue up and over the shoulders. This would be more in line with our identified personal space, whereby peripheral visual acts as the defining boundary of what we are aware of within our surroundings. We persued the notion of vulnerability and protection through the identification that the back is an area on the body where we lack awareness of what is occuring.

The design seeks to act as a defensive shell on the user, protruding out over the shoulder in line with the users peripheral vision.

PLAN

FRONT

ELEVATION

FABRICATING THE SHOULDER SUPPORTS For the shoulder supports, we initially progressed with our idea of a triangulated shoulder piece as it seemed to conform to the nature of the panels.

After the prototype was produced, it was clear that the panels would not have a gradually curve to flow over, therefore creating a disjointed design. This then led us to investigate Grasshopper, whereby we used the waffle grid tool to create notches that joined the vertical and horizontal members.

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PROTOTYPE OPTIMISATION OPTIMISING EFFECTS

During the prototyping phase of the project, manipulated certain features of the design to increase the visual effect and create complexity.

We employed variations in scale and also length of the edges of the panels as a way of making irregular geometries around the shoulders.

PANELS FLATTENED 14

PANELS FOLDED

Digital modelling provided the foundations for our design, allowing us to visualise how the structure will arc over the shoulders, along the shoulder supports.

PANELS WRAPPED AROUND BODY SUPPORT MESH

PANELS AND SUPPORTS ON BODY

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PROTOTYPE OPTIMISATION MATERIAL EXPLORATION Thoughout the length of M3, we fabricated a significant amount of prototypes that explored different materials. We did this as a means to examine the visual effects that the individual materials offer.

It was noted that the panels look most effective in black, as the ridges within the folds appear deeper and therefore more pronounced. For the support structure, we moved away from the boxboard as we did not want the element itself to draw the attention away from the panels, of which are the main aspect of the design. Therefore, we opted to use clear perspex which proved very effective in creating a refined, yet non-obstructive support frame.

Black Optix Card

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Clear Polypropelene

Boxboard

Clear Perspex

PROGRESSION OF DESIGN

M2 INITIAL MODEL

FIRST PROTOTYPE

SECOND PROTOTYPE 17

2ND SKIN FINAL DESIGN

PLAN

FRONT ELEVATION

SIDE ELEVATION

BACK ELEVATION

ASSEMBLY DRAWING

Left shoulder panels (elongated)

Right shoulder panels (smaller)

Back panels

Right shoulder support (smaller) Left shoulder support (larger)

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2ND SKIN