Presentation sesa systems academy 2017 eng light

Welcome to The Visual Factory by the LEAN Enterprise 2017

www.sesa-systems.com info@sesa-systems.com - www.sesa-systems.com

Summary

1.Introduction and round table 2.The SESA SYSTEMS concept : LEAN Enterprise 3.Practical examples by major groups 4.The LEAN Manufacturing training tools 5.Discovery of SESA sYSTEMS ACADEMY 6.Your project (questions & answers) 7.Documentation

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The important dates Setting up of SESA SYSTEMS

by Jean-Paul LERAILLER Products designed and manufactured on the production site in France

1998

1991-97

1999

PROGRESS

LEAN Office

2006

2012 2014

2009

APPROACH

2015

LEANDYNAMIC

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2017 Concept LEAN Enterprise

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Discovery of the LEAN LEAN Enterprise

LEAN Process Upstream Process LEAN Office

Production Process Downstream Process LEAN Manufacturing

LEAN Office

•Price offer

•Manufacturing

•Sales administration

•Customer service

• Warehouse

•Methods Dpt.

•Stores

•Human Resources

•Processing

•Commercial

•Invoicing

CUSTOMER CUSTOMER

•Document management •Customer service

• Shipments

Support Process LEAN Office Purchasing, Supply, HR management, IT service, Supply Chain, Quality, Production management

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The SESA SYSTEMS concept

LEAN Enterprise Digital factory

RY

T US D IN 4.0

R

LEAN DYNAMIC

EC EP T

Reception IO

N

Training for continuous improvement tools PROGRESS

Simplify the administrative flow

LEAN OFFICE

APPROACH

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Dynamic storage

How to implement the Visual Management

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Our downloadable catalogs LEAN OFFICE RECEPTION DESIGN

APPROACH

LEANDYNAMIC

PROGRESS

INDUSTRY 4.0

LEAN Enterprise www.sesa-systems.com

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From design to delivery

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11 academies www.sesa-systems.com

14 distributors 2 subsidiaries 14500 customers 8

They trust us

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SESA SYSTEMS ACADEMY

Visuel

Management

Manufacturing

600 people per year

LEAN

Hygienox

Qualité

Informatque

300 m² ideas laboratory

Ground floor

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Company Efficiency ?

Factory Sector Island Autonomos teams

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Eff Company ?

= Eff Organisation

Eff People

X

Eff Strategy

X www.sesa-systems.com

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Eff People

= Skills

Motivation

X

Designed by Freepik.com

Communication

X www.sesa-systems.com

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Progress Strategy

Mana geme nt

Vision of future production

Depar tment mana gers

& ing ects n i Tra t proj Pilo

, Self O ion n perat t a ing Te c ams Appli lisatio era n e g Agent s

Š Copyright Slide Hunter

/ Ope rative

g ri n ) u s ea ment M s e res anag g o Pr al M su (V i s

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Progress Strategy

Mana geme nt

Depar tment Mana gers

Vision of future production

& ing ects n i Tra t proj Pilo

, Self O ion n perat t a ing Te c ams Appli lisatio era n e g Agent s

Š Copyright Slide Hunter

/ Ope rative s

g ri n ) u s ea ment M s e res anag g o Pr al M su (V i

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Reception Design

APPLICATIONS : Reception area - Showroom

Eco conception, low energy consumption LED www.sesa-systems.com

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The visual office by the LEAN Office Simplify the administrative LEAN Office is anflows approach designed to: -simplify the administrative flows -reduce the wastes -integrate daily visual management

BEFORE

AFTER

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LEAN office

APPLICATIONS : Office – Meeting room – Training room

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Computer protection

APPLICATIONS : Computer Aid manufacturing - SPC - Quality - Multimedia

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Quality workstation

APPLICATIONS : Production follow-up – Quality follow-up – Metrology – Quality control

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How to build a workstation?

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How to build a workstation? n which environment is your activity? here will it be implemented (available surface, presence of machines, structures, ...)?

In what dimensions -Depth / width? hat will be the maximum load on the tray(s)? o the stations need to have a background or a rear frame ? o you need a lower storage? hould the equipment be protected (roof, curtain)? s a lighting necessary? Howhat wide? has to be integrated on the stations? s an electric amplifier needed? re the stations on jacks or on casters?

Do they have to be height adjustable?

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Anti-fatigue matting

ADVANTAGES: prevent slipping, decrease of MSD* risks, comfort

Slipping at your workplace: Principal cause of accident on the workplace with more than 3 days of sick leave Decrease of pressure on joints, bones and muscle, which causes MSD* over time *Musculoskeletal disorders www.sesa-systems.com

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Seat and anti-fatigue stool

ADVANTAGES : ergonomic at the workplace – easy adjustment - comfort Ergonomic workplace  Choose your seat • Physical characteristics : weight and size • Type of work undertaken (repetitive movements, motionless standing during longtime...)

• Work environment (soll nature, Height of workstation) • Appropriate colorimetry (fresh and soothing colors) • Harmonisation with the other company’s furniture

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Cleaning point

APPLICATIONS : 5S – cleaning point

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TPM station

APPLICATIONS : TPM –Maintenance 1st level

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Trolleys and dynamic storage

APPLICATIONS : Picking – Logistics – Workshop – LEAN supermarket

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How to build your LEANDYNAMIC ?

tape n째1 : Number of boxes

tape n째2 : Aluminium sections

tape n째3 : Roller tracks

tape n째4 : Customisation with accessories www.sesa-systems.com

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How to build your LEANDYNAMIC ?

pplicatons: Producton line or associated with the workstaton

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How to build your LEANDYNAMIC ?

pplicatons: Picking Staton and Small Train

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KANBAN

APPLICATIONS : KANBAN – Production management – Stock management - Planning

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Visual communication

APPLICATIONS : Visual management– Shopfloor management

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A simplified Visual Management to guarantee effectiveness We all use Visual Management every day without noticing it!

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Factory Sector Island Autonomous team

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Factory

Area

Autonomous Team

Operator / Machine

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Factory

Area Non-real Time Autonomous Team

Operator / Machine

Real time

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Month

Factory Week

Area Non-real time Day

Autonomous Team

Operator / Machine

Real time

Hour

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Customer applications

Operator / Machine Communication per hour

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Customer applications

Teams Daily communication

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Customer applications

Area Weekly Communication

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Customer applications

Monthly Communication Factory

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Operators at the centre of the organisation 8

1

Motivation

Update by the staff

2

7

Immediate readability of the 5 indicators

Giving responsability

Image Ă mettre 3

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Direct measure of action

Action Plan

4

5

Visualisation

Reaction

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How to build a board?

Measuring, sharing informations, setting up corrective action enable to progress.

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How to implement Visual Management ?

1.

Your organisaton : which group?

(Quantity, number)

(Quantity, number)

(Quantity, number)

2- Your project Visual Management : hat is the purpose of the project? s it a creation or improvement of the existing? www.sesa-systems.com

ho are the users?

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How to build a board?

1865 mm

992 mm

1300 mm

hat is the available area? hould the display panel be wall mounted or on a support? f the display panel is on a support, should it be fix or mobile (jacks / wheels)?

ow many documents are to be displayed and in which formats? ould you like a color per indicator?Quelle sera la frĂŠquence de mise Ă jour ? ho will update the indicators? ill there be any printed documents? www.sesa-systems.com o you frequently need to fill in documents manually?

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Model Factory to make your customer dream

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Visual factory = use floor identifying

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Visual identifying

APPLICATIONS : 5S – site’s organization – directional identifying

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Visual factory = use floor identifying

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Visual factory = use floor identifying

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Visual factory = use floor identifying

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Benefits for the company: +Technological showcase +Industrial Marketing +Standardisation of workstations +Global performance +Company dynamic +Quality

Benefits for the operators: +Serenity and personal wellness +Safety +Sustainability of the site +Polyvalence of the workstations +Working conditions +Ergonomic

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SESA SYSTEMS solutions to answer to your projects

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SESA SYSTEMS solutions to answer to your projects

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Computer Assisted Training Method

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Computer Assisted Training Method

In use: + more than 450 games + more than 250 starter kit

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Starter kit Kit

Content

Pilot project

6 starter kit

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Starter Kit

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Starter-kit VSM (Value Stream Mapping) Objective : The VSM (Value Stream Mapping) is intended for constructions a VSM application efficiently, giving a real-time view of the various flows (material and information) in a production run.

ADVANTAGES OF VSM Highlighting added-value tasks Identify various type of wastage in stocks Obtain a clear and simple vision of processes Share informations with operators Use a common language (symbols)

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INDUSTRY 4.0 Digital connected factory.

Use of digital panels built into the production chain

Advantages : -

Constant information flow in real time

-

Instant communication network between production operators

-

During meeting :

providing ultra-quick visualization of company data facilitate collective decision making and greater efficiency

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Industry 4.0

APPLICATIONS : Office – Meeting room – Training room

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INDUSTRY 4.0 SESA PRINT FORMATION ASSISTÉE PAR ORDINATEUR

LEANDYNAMIC 3D

E-MEETING TABLEAUX INTERACTIFS

E-LEANBOARD BUREAU

ELECTRIQUE WIFI

E-COMMERCE E-PROC

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Thanks for your attention!

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